CN102179607B - Submerged automatic arc welding system - Google Patents
Submerged automatic arc welding system Download PDFInfo
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- CN102179607B CN102179607B CN 201110098587 CN201110098587A CN102179607B CN 102179607 B CN102179607 B CN 102179607B CN 201110098587 CN201110098587 CN 201110098587 CN 201110098587 A CN201110098587 A CN 201110098587A CN 102179607 B CN102179607 B CN 102179607B
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- conducting rod
- support
- wire
- head framework
- supporting plate
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Abstract
The invention relates to a welding system, in particular to a submerged automatic arc welding system. The system is characterized in that: a cross arm end rotation bracket is movably connected with a supporting plate end rotation bracket through a rotating shaft; the supporting plate end rotation bracket is connected with a fine turning supporting plate mechanism; the fine turning supporting plate mechanism can be moved on the supporting plate end rotation bracket, and is connected with a machine head framework through a bracket; a transmission motor is arranged on the bracket; a central shaft of the transmission motor passes through the machine head framework to be connected with a wire feed wheel for conveying a welding wire; one end of the machine head framework is integrally connected with a sliding wheel bracket; the sliding wheel bracket is integrally assembled with a sliding wheel; the sliding wheel is contacted with the welding wire, so that the effect of reducing the flexibility of the welding wire is achieved; the other end of the machine head framework is connected with a conducting rod clip which is clamped with a conducting rod; and a laser designator and a camera are fixed on a designator bracket to connect the bracket with the conducting rod. In the invention, the submerged automatic arc welding system is provided, so that production efficiency is improved, labor intensity is reduced, and labor cost is saved.
Description
Technical field
The present invention relates to welding system, particularly a kind of Lincoln weld welding system.
Background technology
At present; Submerged-arc welding is used widely, also increases gradually for the manufacturer of cross type submerged-arc welding equipment, and the welding system handpiece structure that is designed differs from one another; Great majority are for sale with standard type equipment; The barrel diameter minimum that can weld often adopts manual welding at ф 900mm to welding less than ф 900mm diameter barrel, or adopts the standard specification pipe that is higher than designing requirement to substitute.So welder's labour intensity increases relatively, and production efficiency relatively lags behind, simultaneously the extra enterprise production cost that increased.Therefore, in order to satisfy the production demand, need optimize existing submerged-arc welding equipment.
Summary of the invention
The purpose of this invention is to provide a kind of Lincoln weld welding system, reduce labour intensity simultaneously, save labour cost to enhance productivity.
Technical scheme of the present invention is: a kind of Lincoln weld welding system; It comprises transverse arm, transverse arm end swinging mounting, turning cylinder, blade end swinging mounting, flux delivery flexible pipe, fine setting supporting plate mechanism, support, movable pulley, movable pulley support, head framework, wire feed rolls, conducting rod, conducting rod card, laser designator, indicator holder, camera, water conservancy diversion funnel, stream guiding tube, driving motor, solder flux blanking switch, wire reel support, wire reel, welding wire, flux delivery funnel and flux delivery system, and it is characterized in that: transverse arm end swinging mounting flexibly connects through turning cylinder and blade end swinging mounting; The blade end swinging mounting is connected with fine setting supporting plate mechanism, and fine setting supporting plate mechanism can move on the blade end swinging mounting; Said fine setting supporting plate mechanism is connected with the head framework through support; Support is provided with driving motor, and the central shaft of driving motor passes the head framework and links to each other with wire feed rolls, carries out welding wire and carries; One end and the movable pulley support of head framework are connected as a single entity, and movable pulley support and movable pulley are assembled into one, and movable pulley contacts with welding wire, play to reduce the flexible effect of welding wire; The other end of said head framework has the conducting rod card of conducting rod to link to each other with card; Laser designator and camera are fixed on the indicator holder, and the support conducting rod is linked to each other; Conducting rod one end contacts with welding wire through wire feed rolls; Link to each other after the insulation of the said conducting rod other end and water conservancy diversion funnel; Also be provided with the flux delivery funnel on the support; Said flux delivery funnel combines with solder flux blanking switch and forms a pneumatic control conveying cutting agency, and said pneumatic control is carried cutting agency to be connected to form welding through flux delivery flexible pipe and flux delivery system and carried blanking system; Wherein flux delivery funnel hypomere stream guiding tube is for inserting the stream guiding tube in the water conservancy diversion funnel; Welding wire embeds movable pulley through after being arranged on the welding wire carrier pipe of the positive side of transverse arm, then be arranged on the head framework on wire feed rolls contact, carry welding wire through wire feed rolls, and then pass conducting rod again and ignition tip wherein welds.
Said transverse arm and transverse arm end swinging mounting connect as one with single ended bolt after through teflon insulation; Said support links to each other with the head framework with fine setting supporting plate mechanism respectively through bolt; One end and the movable pulley support of said head framework are welded as a whole; Said conducting rod cartoon is crossed bolt and is linked to each other with the head framework; Said indicator holder and conducting rod are used bolted, and laser designator and camera use bolted respectively on indicator holder; The circumference five equilibrium is drilled with three bolts hole on the said water conservancy diversion funnel, after the bolt hole insulation water conservancy diversion funnel is fixed on the conducting rod, and centering is installed; Said wire reel support links to each other with transverse arm through bolt; Said welding wire carrier pipe evenly is fixed on the positive side of transverse arm through carrying pipe clamp with bolt.
Said support is the L type.
Said laser designator, indicator holder and camera are respectively two cover members.
Said camera is a pin hole type camera.
Technique effect of the present invention is: it comprises transverse arm, transverse arm end swinging mounting, turning cylinder, blade end swinging mounting, flux delivery flexible pipe, fine setting supporting plate mechanism, support, movable pulley, movable pulley support, head framework, wire feed rolls, conducting rod, conducting rod card, laser designator, indicator holder, camera, water conservancy diversion funnel, stream guiding tube, driving motor, solder flux blanking switch, wire reel support, wire reel, welding wire, flux delivery funnel, flux delivery system; Connect as one after said transverse arm one end and the insulation of transverse arm end swinging mounting; The transverse arm other end is connected mutually with the wire reel support and connects like bolt; Wire reel is installed on the wire reel support, carries out rearmounted wire feed; The present invention can utilize the cylindrical shell of submerged-arc welding weld diameter less than ф 900mm, and production efficiency is high, cost is low.
Description of drawings
Below in conjunction with the embodiment accompanying drawing the present invention is further specified:
Fig. 1 is a structural representation of the present invention.
Among the figure: 1-transverse arm; 2-transverse arm end swinging mounting; 3-turning cylinder; 4-blade end swinging mounting; 5-flux delivery flexible pipe; 6-fine setting supporting plate mechanism; 7-support; 8-movable pulley; 9-movable pulley support; 10-head framework; 11-wire feed rolls; 12-conducting rod; 13-conducting rod card; 14-laser designator; 15-indicator holder; 16-camera; 17-water conservancy diversion funnel; 18-stream guiding tube; 19-driving motor; 20-solder flux blanking switch; 21-wire reel support; 22-wire reel; 23-welding wire; 24-welding wire carrier pipe; 25-conveying pipe clamp; 26-flux delivery funnel; 27-flux delivery system.
The specific embodiment
Referring to Fig. 1; The present invention is a kind of Lincoln weld welding system; Comprise transverse arm 1, transverse arm end swinging mounting 2, turning cylinder 3, blade end swinging mounting 4, flux delivery flexible pipe 5, fine setting supporting plate mechanism 6, support 7, movable pulley 8, movable pulley support 9, head framework 10, wire feed rolls 11, conducting rod 12, conducting rod card 13, laser designator 14, indicator holder 15, camera 16, water conservancy diversion funnel 17, stream guiding tube 18, driving motor 19, solder flux blanking switch 20, wire reel support 21, wire reel 22, welding wire 23, flux delivery funnel 26, flux delivery system 27; Connect as one after said transverse arm 1 one ends and 2 insulation of transverse arm end swinging mounting, specifically can be through connecting as one with single ended bolt behind the teflon insulation; Transverse arm 1 other end is connected mutually with wire reel support 21 and connects like bolt, and wire reel 22 is installed on the wire reel support 21, carries out rearmounted wire feed; Transverse arm end swinging mounting 2 flexibly connects through turning cylinder 3 and blade end swinging mounting 4, and the concrete transverse arm end swinging mounting 2 of can be intersects with blade end swinging mounting 4 and is nested, and is connected as a single entity through turning cylinder 3 and can carries out 180 ° of rotations;
Blade end swinging mounting 4 is connected with fine setting supporting plate mechanism 6, and fine setting supporting plate mechanism 6 can be a kind of motor driven gear transmission mechanism that utilizes; Fine setting supporting plate mechanism 6 is connected with head framework 10 through support 7 mutually, connects like bolt, to support mechanisms such as wire feed rolls 11 and solder flux blanking switch 20; Because driving motor 19 needs to drive running part; Volume is bigger, is not suitable for using closed fixed head, so support 7 specifically can be the L type; Can bulky parts be installed in part jaggy with the L template, saving takes up room.Fine setting supporting plate mechanism 6 can move up and down in the stroke distances of blade end swinging mounting 4, and adjustment laser designator 14 is aimed at weld seam.
Said support 7 is provided with driving motor 19, and the central shaft of said driving motor 19 passes head framework 10 and links to each other with wire feed rolls 11, carries out welding wire 23 and carries;
One end of said head framework 10 and movable pulley support 9 are connected as being welded as a whole, and movable pulley support 9 is assembled into one with movable pulley 8, and movable pulley 8 contacts with welding wire 23, play to reduce the flexible effect of welding wire 23; The other end of said head framework 10 has the conducting rod card 13 of conducting rod 12 to be connected mutually with card, connects like bolt; Conducting rod 12 also is fixed on the indicator holder 15 with laser designator 14 and camera 16 respectively; Indicator holder 15 can be used bolted with conducting rod 12, laser designator 14 and camera 16 can be respectively with bolted on indicator holder 15; Laser designator 14, indicator holder 15 and camera 16 can be respectively two cover members, and camera 16 can be pin hole type camera; Conducting rod 12 1 ends contact with welding wire 23 through wire feed rolls 11; Be connected after conducting rod 12 other ends and 17 insulation of water conservancy diversion funnel; Can be employed in specifically that the circumference five equilibrium is drilled with three bolts hole on the water conservancy diversion funnel 17, after the bolt hole insulation water conservancy diversion funnel 17 is fixed on the conducting rod 12, and centering installed.Because conducting rod 12 is used for conducting electricity; In the transport process of whole welding wire, except conducting rod 12, all must insulate, on conducting rod 12, be connected mutually with the positive pole of power supply, workpiece links to each other with the negative pole of power supply; When welding is pneumatic, contacts formation loop generation electric arc with workpiece at welding wire and weld.So after must insulating with the water conservancy diversion funnel in the lower end of conducting rod 12, be connected, prevent to form the loop, burn out equipment.
Also be provided with flux delivery funnel 26 on the support 7; Flux delivery funnel 26 combines with solder flux blanking switch 20 and forms a pneumatic control conveying cutting agency, and pneumatic control is carried cutting agency to be connected to form welding through flux delivery flexible pipe 5 with flux delivery system 27 and carried blanking system; Wherein flux delivery funnel 26 hypomere stream guiding tube are for inserting the stream guiding tube 18 in the water conservancy diversion funnel 17; Welding wire 23 is through after being arranged on the welding wire carrier pipe 24 of transverse arm 1 positive side; Embed the movable pulley 8 on head framework 10 tops; Then be arranged on head framework 10 on wire feed rolls 11 contact; Carry welding wires through wire feed rolls 11, pass conducting rod 12 and ignition tip wherein welds, water conservancy diversion funnel 17 plays the effect that solder flux is covered fully the molten bath.
Utilize the present invention to form submerged-arc welding microminiature welding system, ability weld diameter ф 460mm is with upper shell.
Claims (5)
1. Lincoln weld welding system; It comprises transverse arm (1), transverse arm end swinging mounting (2), turning cylinder (3), blade end swinging mounting (4), flux delivery flexible pipe (5), fine setting supporting plate mechanism (6), support (7), movable pulley (8), movable pulley support (9), head framework (10), wire feed rolls (11), conducting rod (12), conducting rod card (13), laser designator (14), indicator holder (15), camera (16), water conservancy diversion funnel (17), stream guiding tube (18), driving motor (19), solder flux blanking switch (20), wire reel support (21), wire reel (22), welding wire (23), flux delivery funnel (26), flux delivery system (27), it is characterized in that: transverse arm end swinging mounting (2) flexibly connects through turning cylinder (3) and blade end swinging mounting (4); Blade end swinging mounting (4) is connected with fine setting supporting plate mechanism (6), and fine setting supporting plate mechanism (6) can go up at blade end swinging mounting (4) and move; Said fine setting supporting plate mechanism (6) is connected with head framework (10) through support (7) mutually; Support (7) is provided with driving motor (19), and the central shaft of driving motor (19) passes head framework (10) and links to each other with wire feed rolls (11), carries out welding wire (23) and carries; One end of head framework (10) and movable pulley support (9) are fixed with one, and movable pulley support (9) and movable pulley (8) are assembled into one, and movable pulley (8) contacts with welding wire (23), play to reduce the flexible effect of welding wire (23); The other end of said head framework (10) has the conducting rod card (13) of conducting rod (12) to be connected mutually with card; Laser designator (14) is fixed on the indicator holder (15) with camera (16), and indicator holder (15) conducting rod (12) is connected mutually; Conducting rod (12) one ends contact with welding wire (23) through wire feed rolls (11); Be connected after said conducting rod (12) other end and water conservancy diversion funnel (17) insulation; Also be provided with flux delivery funnel (26) on the support (7); Said flux delivery funnel (26) combines with solder flux blanking switch (20) and forms a pneumatic control conveying cutting agency, and said pneumatic control is carried cutting agency to be connected to form welding through flux delivery flexible pipe (5) with flux delivery system (27) and carried blanking system; Wherein flux delivery funnel (26) hypomere stream guiding tube is for inserting the stream guiding tube (18) in the water conservancy diversion funnel (17); After welding wire (23) process is arranged on the welding wire carrier pipe (24) of the positive side of transverse arm (1); Embed movable pulley (8); Then be arranged on head framework (10) on wire feed rolls (11) contact; Carry welding wire through wire feed rolls (11), and then pass conducting rod (12) again and ignition tip wherein welds.
2. Lincoln weld welding system according to claim 1 is characterized in that: said transverse arm (1) and transverse arm end swinging mounting (2) are through connecting as one with single ended bolt behind the teflon insulation; Said support (7) is connected with fine setting supporting plate mechanism (6) and head framework (10) respectively through bolt mutually; One end of said head framework (10) and movable pulley support (9) are welded as a whole; Said conducting rod card (13) is connected with head framework (10) through bolt mutually; Said indicator holder (15) is used bolted with conducting rod (12), and laser designator (14) and camera (16) use bolted respectively on indicator holder (15); Said water conservancy diversion funnel (17) is gone up the circumference five equilibrium and is drilled with three bolts hole, after the bolt hole insulation water conservancy diversion funnel (17) is fixed on the conducting rod (12), and centering is installed; Said wire reel support (21) is connected with transverse arm (1) through bolt mutually; Said welding wire carrier pipe (24) evenly is fixed on the positive side of transverse arm (1) through carrying pipe clamp (25) with bolt.
3. Lincoln weld welding system according to claim 1 is characterized in that: said support (7) is the L type.
4. Lincoln weld welding system according to claim 1 is characterized in that: said laser designator (14), indicator holder (15) and camera (16) are respectively two cover members.
5. Lincoln weld welding system according to claim 1 is characterized in that: said camera (16) is a pin hole type camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110098587 CN102179607B (en) | 2011-04-20 | 2011-04-20 | Submerged automatic arc welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110098587 CN102179607B (en) | 2011-04-20 | 2011-04-20 | Submerged automatic arc welding system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102179607A CN102179607A (en) | 2011-09-14 |
| CN102179607B true CN102179607B (en) | 2012-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110098587 Expired - Fee Related CN102179607B (en) | 2011-04-20 | 2011-04-20 | Submerged automatic arc welding system |
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| Country | Link |
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| CN (1) | CN102179607B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499814A (en) * | 2014-09-24 | 2016-04-20 | 宝山钢铁股份有限公司 | Wire feeding method for laser welding with filler wires |
| CN105983769A (en) * | 2015-02-05 | 2016-10-05 | 长沙华恒机器人系统有限公司 | Submerged-arc welding system for external circular seam of external liner container of LNG low temperature tank car |
| CN104942495A (en) * | 2015-06-19 | 2015-09-30 | 江苏新金磊钢业有限公司 | Internally longitudinal seam welding machine |
| CN105149752A (en) * | 2015-07-03 | 2015-12-16 | 胡齐秋 | Full-automatic welding equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB301044A (en) * | 1927-11-23 | 1929-10-31 | The British Thomson-Houston Company, Limited | |
| CN1355080A (en) * | 2000-11-30 | 2002-06-26 | 王英杰 | Hidden arc build-up welding method for repairing internal surface of pipe-casting mould |
| CN101306488A (en) * | 2007-05-14 | 2008-11-19 | 上海电气电站设备有限公司 | Double arc four wire automatic arc-submerging welder and manufacture method thereof |
| KR20090050192A (en) * | 2007-11-15 | 2009-05-20 | 현대중공업 주식회사 | Submerged arc welding machine which for butt welding of the panel plate with oblique lines |
-
2011
- 2011-04-20 CN CN 201110098587 patent/CN102179607B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB301044A (en) * | 1927-11-23 | 1929-10-31 | The British Thomson-Houston Company, Limited | |
| CN1355080A (en) * | 2000-11-30 | 2002-06-26 | 王英杰 | Hidden arc build-up welding method for repairing internal surface of pipe-casting mould |
| CN101306488A (en) * | 2007-05-14 | 2008-11-19 | 上海电气电站设备有限公司 | Double arc four wire automatic arc-submerging welder and manufacture method thereof |
| KR20090050192A (en) * | 2007-11-15 | 2009-05-20 | 현대중공업 주식회사 | Submerged arc welding machine which for butt welding of the panel plate with oblique lines |
| KR100907412B1 (en) * | 2007-11-15 | 2009-07-10 | 현대중공업 주식회사 | Submerged arc welding machine which for butt welding of the panel plate with oblique lines |
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| Publication number | Publication date |
|---|---|
| CN102179607A (en) | 2011-09-14 |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20121107 Termination date: 20180420 |