CN201559014U - Open gear ring type all-position automatic welding device - Google Patents
Open gear ring type all-position automatic welding device Download PDFInfo
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- CN201559014U CN201559014U CN2009202798538U CN200920279853U CN201559014U CN 201559014 U CN201559014 U CN 201559014U CN 2009202798538 U CN2009202798538 U CN 2009202798538U CN 200920279853 U CN200920279853 U CN 200920279853U CN 201559014 U CN201559014 U CN 201559014U
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- slewing equipment
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Abstract
The utility model relates to an open gear ring type all-position automatic welding device, which comprises an open-type clamping rotator (2), a welding trolley (3), a hand-held operation box, a control cabinet, a welding power supply, a welding gun and a multifunctional trolley. The open-type clamping rotator (2) is fixed on a pipe (1) and the welding trolley (3) is fixedly mounted on an open rotary gear ring (4). The control cabinet, the welding power supply and a cooling water tank are mounted on the multifunctional trolley which moves conveniently on site and further linked with the welding device by cables and water pipes. Due to the adoption of the open-type rotator, the utility model can realize on-site pipeline welding high in quality and efficiency; the radial rotary space of a complete set of welding device has the welding pipe wall small in distance, which is applicable for multi-row on-site pipeline welding; a series of the products substantially cover the scope of the size of the on-site pipeline welding ; a unique MAG bottoming process solves the problem of two side melting and middle breakout or collapse.
Description
Technical field
The utility model metal conduit welder field particularly relates to a kind of open gear ring type all position automatic welding device.
Background technology
A kind of open gear ring type all position MIG/MAG pipeline automatic welding tipping is put, and is used for fixing the welding automatically of choma seam, is applicable to the welding needs of factory and site operation, is particularly useful for the welding procedure that industry and municipal pipeline are installed.
Pipeline is installed related field and is mainly contained municipal administration and industrial pipeline installation, long-distance transport pipes, nuclear power and power pipeline, ocean engineering etc.The fixing port pipeline welding occupies quite great proportion in constructing at the scene, weld job is mainly based on manual welding or manual semi-automatic welding automatically, labor strength is big, inefficiency, poor working environment, welding quality is difficult to effectively be ensured that these problems are seriously restricting the development of pipe-line construction.The all position automatic welding connection technology becomes the direction that modern welding technology develops with its high efficiency, high-quality advantage, and demand greatly and is widely arranged.
Abroad from the sixties in last century, beginning one's study and using all position automatic welding connects special plane, and welding procedure mainly contains two kinds of TIG, MIG/MAG.The welding procedure of TIG special welding machine is simple relatively, welding quality is high, but to group is to the quality requirement height before the pipe weldering, welding efficiency is low, does not meet the needs of on-the-spot welding procedure, and the batch production welding that is mainly used in thin-wall pipe and extraordinary material is produced.The welding procedure relative complex of MIG/MAG special welding machine, less demanding to quality to group before the pipe weldering, the welding efficiency height relatively meets the needs of on-the-spot welding procedure.From application point of view, long-distance transport pipes, ocean engineering construction, because of its pipe specification is single, welding procedure is prepared and the welding conditions relative fixed, and all position automatic welding connects special plane and has obtained to use preferably.Municipal administration and industrial pipeline are installed, because its pipe network is intensive, the line size specification is many, the construction site is narrow and small, is not easy to the popularization of automatic soldering device.From at present domestic and international related data, still there is not the stronger all position automatic welding device of specific aim and practicality.
Traditional all position automatic welding device, the complete cycle gear ring track of subdivision by mechanical attachment, is fixed on the welded piece in the middle of adopting, but the welding tractor of orbital motion is installed, and implements all-position welding work.Gear ring track installation workload is big, and is many for the line size specification, and the narrow and small occasion in construction site is poor for applicability.Welding tractor is assemblied on the gear ring track, and radial space is big, for the occasion that the multi coil line is arranged in juxtaposition, can't implement welding operation.
The utility model content
Technical problem to be solved in the utility model provides a kind of open gear ring type all position automatic welding device, comprise that open type clamps slewing equipment, welding tractor, handheld operation box, control cabinet, the source of welding current and welding gun and multi-purpose wheelbarrow, it is characterized in that: described open type clamps slewing equipment and is fixed on the pipeline, described welding tractor is fixedly mounted on the opening gyration gear ring, and described handheld operation box is connected with welding tractor by multi-core cable wire.Electric control box and source of welding current cooling water tank are installed on the convenient on-the-spot multifunctional dolly that moves, and connect with welder by cable, water pipe.
Described welding tractor comprises horizontal electric balladeur train, vertical electric carriage, laser elevation tracking means, welding gun clamping device, guide wheel gusset piece, head servo power slewing equipment and handle, described horizontal electric balladeur train is installed on guide wheel gusset piece centre position, described laser elevation tracking means and head servo power slewing equipment are individually fixed in the guide wheel gusset piece left and right sides, described vertical electric carriage is fixed in horizontal electric balladeur train front end, and described welding gun clamping device is fixed on the vertical electric carriage.
Described open type clamps slewing equipment and comprises open stand, opening gyration gear ring, servo power slewing equipment and clamp mechanism, the opening gyration gear ring is sleeved on the open stand, by servo power slewing equipment and head servo power slewing equipment and the revolution of welding tractor complete cycle.
Beneficial effect
The utility model adopts opening rotary head mode, along the radially direct clamping of pipeline, can realize high-quality, high efficiency on-the-spot pipeline welding production.The radially rotary space of a whole set of welder, the distance that possesses the welded tube wall is little, and being suitable for the on-the-spot welding of multiple row pipeline needs.The product line design can cover the size range of the on-the-spot welding of pipeline substantially.Unique MAG bottoming technology according to required weld width, is set every layer swing width, swing speed and the both sides time of staying, has solved both sides fusion and the middle problem of burning or staying, and obtains the good high-quality weld seam of both sides fusion.
Description of drawings
Fig. 1 is the utility model schematic diagram.
Fig. 2 is the utility model welding tractor cutaway view.
Fig. 3 is the utility model multifunctional dolly schematic diagram
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction scope of the present utility model.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
A kind of open gear ring type all position automatic welding device, comprise that open type clamps slewing equipment, welding tractor 3, handheld operation box, control cabinet, the source of welding current and welding gun and multi-purpose wheelbarrow, open type clamps slewing equipment and is fixed on the pipeline 1, welding tractor 3 is fixedly mounted on the opening gyration gear ring 2, and the handheld operation box is connected with welding tractor 3 by multi-core cable wire.Electric control box 14 and source of welding current cooling water tank 15 are installed on the convenient on-the-spot multifunctional dolly 16 that moves, and connect with welder by cable, water pipe.
Open type clamps slewing equipment and comprises open stand 5, opening gyration gear ring 2, servo power slewing equipment 6 and clamp mechanism, opening gyration gear ring 2 is sleeved on the open stand 5, by servo power slewing equipment 6 and head servo power slewing equipment 11 and the revolution of welding tractor 3 complete cycles.
Claims (3)
1. open gear ring type all position automatic welding device, comprise that open type clamps slewing equipment, welding tractor (3), the handheld operation box, control cabinet, the source of welding current and welding gun and multi-purpose wheelbarrow, it is characterized in that: described open type clamps slewing equipment and is fixed on the pipeline (1), described welding tractor (3) is fixedly mounted on the opening gyration gear ring (2), described handheld operation box is connected with welding tractor (3) by multi-core cable wire, electric control box (14) and source of welding current cooling water tank (15) are installed on the convenient on-the-spot multifunctional dolly (16) that moves, and pass through cable, water pipe connects with welder.
2. a kind of open gear ring type all position automatic welding device according to claim 1, it is characterized in that: described welding tractor (3) comprises horizontal electric balladeur train (9), vertical electric carriage (8), laser elevation tracking means (13), welding gun clamping device (7), guide wheel gusset piece (10), head servo power slewing equipment (11) and handle (12), described horizontal electric balladeur train (9) is installed on guide wheel gusset piece (10) centre position, described laser elevation tracking means (13) and head servo power slewing equipment (11) are individually fixed in guide wheel gusset piece (10) left and right sides, described vertical electric carriage (8) is fixed in horizontal electric balladeur train (9) front end, and described welding gun clamping device (7) is fixed on the vertical electric carriage (8).
3. a kind of open gear ring type all position automatic welding device according to claim 1, it is characterized in that: described open type clamps slewing equipment and comprises open stand (5), opening gyration gear ring (2), servo power slewing equipment (6) and clamp mechanism, opening gyration gear ring (2) is sleeved on the open stand (5), by servo power slewing equipment (6) and head servo power slewing equipment (11) and the revolution of welding tractor (3) complete cycle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202798538U CN201559014U (en) | 2009-11-24 | 2009-11-24 | Open gear ring type all-position automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202798538U CN201559014U (en) | 2009-11-24 | 2009-11-24 | Open gear ring type all-position automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201559014U true CN201559014U (en) | 2010-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202798538U Expired - Lifetime CN201559014U (en) | 2009-11-24 | 2009-11-24 | Open gear ring type all-position automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201559014U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101712093B (en) * | 2009-11-24 | 2012-05-16 | 上海市安装工程有限公司 | Open gear ring type all position automatic welding device |
| CN105798926A (en) * | 2016-05-21 | 2016-07-27 | 徐洪军 | Automatic car washing robot |
| CN110711964A (en) * | 2019-11-25 | 2020-01-21 | 王霞 | Military water tank elbow welding equipment |
| CN112045283A (en) * | 2020-09-14 | 2020-12-08 | 张桂珍 | Efficient full-automatic welding device for pipeline |
| CN114744546A (en) * | 2022-04-15 | 2022-07-12 | 李会生 | Dislocation-preventing twisted wire auxiliary welding device for power construction |
-
2009
- 2009-11-24 CN CN2009202798538U patent/CN201559014U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101712093B (en) * | 2009-11-24 | 2012-05-16 | 上海市安装工程有限公司 | Open gear ring type all position automatic welding device |
| CN105798926A (en) * | 2016-05-21 | 2016-07-27 | 徐洪军 | Automatic car washing robot |
| CN105798926B (en) * | 2016-05-21 | 2018-01-09 | 泰州市齐大涂料助剂有限公司 | A kind of automatic car washing machine people |
| CN110711964A (en) * | 2019-11-25 | 2020-01-21 | 王霞 | Military water tank elbow welding equipment |
| CN112045283A (en) * | 2020-09-14 | 2020-12-08 | 张桂珍 | Efficient full-automatic welding device for pipeline |
| CN114744546A (en) * | 2022-04-15 | 2022-07-12 | 李会生 | Dislocation-preventing twisted wire auxiliary welding device for power construction |
| CN114744546B (en) * | 2022-04-15 | 2024-04-19 | 河北极致电力科技有限公司 | Anti-dislocation stranded wire auxiliary welding device for power construction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100825 Effective date of abandoning: 20091124 |