CN209867720U - Pipeline semi-automatic welding device - Google Patents
Pipeline semi-automatic welding device Download PDFInfo
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- CN209867720U CN209867720U CN201920524856.7U CN201920524856U CN209867720U CN 209867720 U CN209867720 U CN 209867720U CN 201920524856 U CN201920524856 U CN 201920524856U CN 209867720 U CN209867720 U CN 209867720U
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Abstract
The utility model relates to a pipeline semi-automatic welding device, adjust support positioning mechanism and rotary mechanism including workstation, flange fixed bolster, welder fixed establishment, pipeline, set up the flange fixed bolster on the workstation perpendicularly, flange fixed bolster left side axis direction sets up rotary mechanism, and right side axis direction sets up pipeline and adjusts support positioning mechanism, pipeline is adjusted and is supported positioning mechanism and is included two at least gyro wheels that set up side by side and set up the hydraulic jack of gyro wheel below, hydraulic jack with welder fixed establishment set up perpendicularly in on the workstation, welder fixed establishment is located pipeline is adjusted and is supported positioning mechanism one side. The device solves the problems of high labor intensity, unstable welding quality and low efficiency of the traditional manual welding, realizes semi-automation of welding, lightens the labor intensity of workers, and realizes the welding quality and efficiency of welding operation.
Description
Technical Field
The utility model relates to a welding set especially relates to a pipeline semi-automatic welding set.
Background
Welding is a process in which the material of the workpieces to be welded is subjected to heat or pressure or both to achieve interatomic bonding and form a permanent bond. In the welding process, a workpiece and welding flux are melted to form a melting area, and the molten pool is cooled and solidified to form connection between materials.
At present, when the pipeline construction operation is carried out, the connection of the pipelines is realized in a welding mode, and the pipeline welding is the most important link in the pipeline construction process, so that not only is the most basic guarantee of the pipeline construction quality ensured, but also the appearance of the pipeline after the construction and the forming is influenced. The existing welding process is used to directly butt joint the pipelines on the ground and carry out manual welding. The pipeline can not be rotated according to the processing requirement, the fixed height of the pipeline can not be changed, and meanwhile, the manual welding also has certain uncertainty, so that the welding efficiency and the welding quality are influenced.
Therefore, a semi-automatic welding device for pipeline welding needs to be researched, the problems that the fixed height of a pipeline cannot be changed in the pipeline welding process, the pipeline cannot be rotated according to the processing requirement, the welding quality is not high, and the welding efficiency is low are solved, the pipeline is welded by adopting a more advanced semi-automatic technology, the working efficiency is improved, and the pipeline construction welding quality is improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a to in pipeline welded semi-automatic welding device, provide a welded platform for semi-automatic welding, mainly used overcomes the not enough of traditional manual welding technique, can be according to processing needs swivel duct, changes the pipeline fixed height to improve welding efficiency and welding quality.
In order to achieve the above object, the utility model provides a pipeline semi-automatic welding device, pipeline semi-automatic welding device includes workstation, flange fixed bolster, welder fixed establishment, pipeline adjustment support positioning mechanism and rotary mechanism, set up the flange fixed bolster on the workstation perpendicularly, flange fixed bolster left side axis direction sets up rotary mechanism, and right side axis direction sets up pipeline adjustment support positioning mechanism, pipeline adjustment support positioning mechanism includes that at least two gyro wheels that set up side by side and setting are in the hydraulic jack of gyro wheel below, hydraulic jack with welder fixed establishment set up perpendicularly in on the workstation, welder fixed establishment is located pipeline adjustment support positioning mechanism one side.
Preferably, four pipeline adjusting, supporting and positioning mechanisms are arranged on the right side of the flange fixing support.
Preferably, the welding gun fixing mechanism is connected with the workbench through a slide rail, and the welding gun fixing mechanism moves on the slide rail relative to the workbench.
Preferably, the flange fixing support is provided with a flange clamping groove, and the flange clamping groove is provided with a three-grab chuck.
Based on the technical scheme, the utility model has the advantages that:
the utility model discloses a semi-automatic welding set up pipeline regulation location supporting mechanism on the workstation, guarantee the location of pipeline on the one hand, on the other hand passes through the centering that adjustment mechanism realized two pipeline weld craters, has guaranteed welding quality, sets up the support of flange, realizes the flange location, through the spatial position of adjusting the pipeline, can conveniently realize the centering of flange and pipeline, sets up rotary mechanism and welder fixing device, automatic rotation and automatic weld in the realization welding process.
Adopt the utility model discloses a pipeline semi-automatic welding device has effectively overcome traditional manual welding inhomogeneous, can't be according to the defect of the fixed height of processing needs rotatory pipeline and unable change pipeline, the pipeline semi-automatic welding device that adopts reasonable structural design to provide has not only realized welded semi-automatization, has alleviateed workman's intensity of labour to can adjust the pipeline at the uniform velocity rotatory, can set up a plurality of welder fixing device, thereby realize carrying out welding operation simultaneously and improve welded quality and efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
FIG. 1 is a schematic view of a semi-automatic pipe welding apparatus;
FIG. 2 is a front view of a semi-automatic pipe welding apparatus.
Detailed Description
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
The utility model provides a pipeline semi-automatic welding device that is used for between pipeline and flange, as shown in figure 1, wherein show the utility model discloses a preferred embodiment. The utility model discloses a to the semi-automatic welding device between pipeline or pipeline and flange, whole device structure as follows:
the utility model provides a pipeline semiautomatic welding device, pipeline semiautomatic welding device includes workstation 6, flange fixed bolster 2, welder fixed establishment 4, pipeline adjustment support positioning mechanism and rotary mechanism 1, set up flange fixed bolster 2 on the workstation 6 perpendicularly, 2 left sides axis directions of flange fixed bolster set up rotary mechanism 1, and right side axis directions set up pipeline adjustment support positioning mechanism, pipeline adjustment support positioning mechanism includes that two at least gyro wheels that set up side by side and setting are in hydraulic jack 5 of gyro wheel below, hydraulic jack 5 with welder fixed establishment 4 set up perpendicularly in on the workstation 6, welder fixed establishment 4 is located pipeline adjustment support positioning mechanism one side.
The welding gun fixing mechanism 4 comprises a welding gun support column and a welding gun clamping groove formed in the top end of the welding gun support column, a clamping piece is arranged on the welding gun clamping groove, welding guns can be directly fixed conveniently, and the welding gun clamping piece is arranged to guarantee stability of the welding guns.
The hydraulic jack 5 in the pipeline adjusting, supporting and positioning mechanism supports the gravity of the whole pipeline, the adopted hydraulic jack 5 is convenient to operate and use, the rollers arranged side by side effectively decompose the pressure of the pipeline in the vertical direction on the rollers, the service life of the rollers is prolonged, and the double rollers are convenient for the uniform rotation of the pipeline, so that the welding quality is ensured.
The rotating mechanism 1 comprises a 360-degree rotating machine arranged on the flange fixing support 2, the 360-degree rotating machine is connected with a three-grabbing chuck 3, the three-grabbing chuck 3 can realize rotation of the whole pipeline after a pipeline flange is fixed, and therefore an operator can realize semi-automatic operation on the pipeline.
Preferably, four pipeline adjusting, supporting and positioning mechanisms are arranged on the right side of the flange fixing support 2. The multiple pipeline adjusting, supporting and positioning mechanisms ensure the stability of the pipeline, and are effective guarantee for high-quality welding.
Preferably, the welding gun fixing mechanism 4 is connected with the workbench 6 through a slide rail, and the welding gun fixing mechanism 4 moves relative to the workbench 6 on the slide rail. Set up a plurality of welder fixing device 4 and can realize welding a plurality of pipeline interfaces, improve welded efficiency, reduce staff's intensity of labour, if welder fixing device 4 passes through the slide rail with the workstation and links to each other, then welder fixing device 4 can be followed axial direction parallel translation, when the actual welding fixed slide rail with welder fixing device 4 can, convenient operation has avoided the unable use of device that partial pipeline distance caused inadequately.
Preferably, the flange fixing support 2 is provided with a flange clamping groove, and the flange clamping groove is provided with a three-grab chuck 3. The three-grab chuck 3 can be fixedly provided with flanges of different specifications, can fix pipelines with various calibers and is convenient for smooth welding.
According to the semi-automatic welding device for the assembly production pipeline in the setting mode, the hydraulic jacks 5 are adopted for supporting the pipeline, every two hydraulic jacks 5 support two rollers which are arranged side by side, the pipeline is arranged on the rollers, the accurate positioning of the pipeline is realized, and the pipeline and the flange can be aligned by adjusting the hydraulic jacks 5. After alignment is finished, the pipeline and the flange are riveted through manual rivet welding, the rotating mechanism 1 is adjusted to determine the welding speed, the welding gun is fixed on the welding gun fixing mechanism 4, automatic welding is achieved, welding is achieved through the device, deviation between welding openings cannot occur in the welding process, and welding quality is guaranteed.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.
Claims (4)
1. The utility model provides a pipeline semiautomatic welding device which characterized in that: pipeline semi-automatic welding device includes workstation (6), flange fixed bolster (2), welder fixed establishment (4), pipeline regulation support positioning mechanism and rotary mechanism (1), set up flange fixed bolster (2) perpendicularly on workstation (6), flange fixed bolster (2) left side axis direction sets up rotary mechanism (1), and right side axis direction sets up pipeline regulation support positioning mechanism, pipeline regulation support positioning mechanism includes that at least two gyro wheels that set up side by side and setting are in hydraulic jack (5) of gyro wheel below, hydraulic jack (5) with welder fixed establishment (4) set up perpendicularly in on workstation (6), welder fixed establishment (4) are located pipeline regulation support positioning mechanism one side.
2. The welding device of claim 1, wherein: the right side of the flange fixing support (2) is provided with four pipeline adjusting, supporting and positioning mechanisms.
3. The welding device of claim 1, wherein: the welding gun fixing mechanism (4) is connected with the workbench (6) through a slide rail, and the welding gun fixing mechanism (4) moves on the slide rail relative to the workbench (6).
4. The welding device of claim 1, wherein: the flange fixing support (2) is provided with a flange clamping groove, and the flange clamping groove is provided with a three-grab chuck (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920524856.7U CN209867720U (en) | 2019-04-17 | 2019-04-17 | Pipeline semi-automatic welding device |
Applications Claiming Priority (1)
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CN201920524856.7U CN209867720U (en) | 2019-04-17 | 2019-04-17 | Pipeline semi-automatic welding device |
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CN209867720U true CN209867720U (en) | 2019-12-31 |
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CN201920524856.7U Active CN209867720U (en) | 2019-04-17 | 2019-04-17 | Pipeline semi-automatic welding device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111660026A (en) * | 2020-04-29 | 2020-09-15 | 浙江正同管业有限公司 | Welding device and welding method for stainless steel pipe fitting |
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2019
- 2019-04-17 CN CN201920524856.7U patent/CN209867720U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111660026A (en) * | 2020-04-29 | 2020-09-15 | 浙江正同管业有限公司 | Welding device and welding method for stainless steel pipe fitting |
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