CN112404879A - Intelligent device for automatically adjusting welding angle of steel pipe for industrial production line - Google Patents
Intelligent device for automatically adjusting welding angle of steel pipe for industrial production line Download PDFInfo
- Publication number
- CN112404879A CN112404879A CN202011285071.2A CN202011285071A CN112404879A CN 112404879 A CN112404879 A CN 112404879A CN 202011285071 A CN202011285071 A CN 202011285071A CN 112404879 A CN112404879 A CN 112404879A
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- CN
- China
- Prior art keywords
- fixedly connected
- movably connected
- steel pipe
- rod
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
Abstract
The invention relates to the technical field of industrial automation intelligence, and discloses an intelligent device for automatically adjusting the welding angle of a steel pipe for an industrial production line, which comprises a rack plate, wherein a gear is meshed on the surface of the rack plate, a clamping frame is movably connected at the axis of the gear, a sliding groove is formed in the surface of the clamping frame, a sliding block is movably connected on the surface of the sliding groove, a magnet is fixedly connected on the other side surface of the sliding block, a clamping plate is fixedly connected on one side surface of the magnet away from the sliding block, a steel pipe is movably connected on one side surface of the clamping plate away from the magnet, a T-shaped welding iron is movably connected on the surface of the steel pipe, an electric heating wire is movably connected on the surface of the T-shaped welding iron, a first electric connector is fixedly connected on the other end of a second connecting rod, a second electric connector is arranged right below the first electric, the first electric connector is driven to contact with the second electric connector to electrify the heating wire.
Description
Technical Field
The invention relates to the technical field of industrial automation intelligence, in particular to an intelligent device for automatically adjusting a welding angle of a steel pipe for an industrial production line.
Background
Industrial automation is a trend of widely adopting automatic control and automatic adjustment devices in industrial production to replace manual operation machines and machine systems for processing production, wherein the industrial automation can be divided into full automation and semi-automation, and the semi-automation requires population to operate some controls so as to achieve the purpose of automatic work of devices such as mechanical arms and the like for production activities.
On the industrial production line, some steel pipes need to be welded, and during manual welding, often because the steel pipe overlength is difficult to rotate, can only manual operation welder change welded angle for during the welding, troublesome poeration, degree of automation are low, and in addition, still need the artifical opportunity of mastering the welding wire circular telegram, and is higher to workman's proficiency requirement, for this reason, we provide an industrial production line with intelligent device of automatically regulated steel pipe welding angle.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent device for automatically adjusting the welding angle of a steel pipe for an industrial production line, which has the advantages of automatically adjusting the rotation angle of the welded steel pipe and automatically controlling the charging time of a butt welding gun, and solves the problems that the steel pipe is troublesome to rotate manually, the automation degree is low, and the power-on time of the butt welding gun is difficult to grasp manually.
(II) technical scheme
In order to realize the purposes of automatically adjusting the rotation angle of the welded steel pipe and automatically controlling the charging time of a butt welding gun, the invention provides the following technical scheme: an intelligent device for automatically adjusting the welding angle of a steel pipe for an industrial production line comprises a processing table, wherein a fixed column is fixedly connected to the top of the processing table, a fastening rod is fixedly connected to the surface of the fixed column, an arc-shaped track is fixedly connected to the other end of the fastening rod, a rack plate is fixedly connected to the surface of the arc-shaped track, a gear is meshed to the surface of the rack plate, a clamping frame is movably connected to the axis of the gear, a sliding groove is formed in the surface of the clamping frame, a sliding block is movably connected to the surface of the sliding groove, a spring is fixedly connected to one side surface of the sliding block, a magnet is fixedly connected to the other side surface of the magnet away from the sliding block, a clamping plate is fixedly connected to one side surface of the clamping plate away from the magnet, a steel pipe is movably connected to the clamping plate, an electromagnet, a side fixedly connected with auxiliary wheel of centre gripping base, a side fixedly connected with cushion of centre gripping base, the other end fixedly connected with laminating piece of cushion, the surperficial swing joint of steel pipe has T shape soldering iron, T shape soldering iron bottom swing joint has the carousel, T shape soldering iron surface swing joint has the heating wire, T shape soldering iron surface swing joint has first connecting rod, first connecting rod other end swing joint has the second connecting rod, the first electricity of the other end fixedly connected with of second connecting rod connects, be provided with the second electricity under the first electricity connects.
Preferably, the both ends of fixed column are fixed respectively between two processing platforms, and the anchorage bar quantity is four, and the side at arc track both ends is respectively through anchorage bar fixed connection on the surface of fixed column.
Preferably, the other end of the zigzag rod is movably connected to the surface of the electromagnet, and one end of the elastic rod is fixedly connected to the inflection point of the zigzag rod.
Preferably, the auxiliary wheel is movably connected to the side face of the rack plate, the gear and the auxiliary wheel are respectively movably connected to the two side faces of the rack plate, and the other side face of the fitting block is movably connected to the side face of the arc-shaped track.
Preferably, the bottom end of the T-shaped welding iron is provided with a sliding groove, the surface of the rotary table is fixedly connected with a sliding rod, and the T-shaped welding iron is movably connected with the rotary table through the sliding groove and the sliding rod.
Preferably, both ends of the heating wire are respectively and fixedly connected with the first electric connector, the second electric connector is respectively connected with the positive electrode and the negative electrode of the power supply, and the first electric connector and the second electric connector are not initially connected.
Preferably, one end of the first connecting rod is movably connected to the surface of the T-shaped soldering iron and is higher than the heating wire, and the midpoint of the first connecting rod is movably connected through a fulcrum so that the T-shaped soldering iron and the second connecting rod form a lever structure.
(III) advantageous effects
Compared with the prior art, the invention provides an intelligent device for automatically adjusting the welding angle of a steel pipe for an industrial production line, which has the following beneficial effects:
1. this intelligent device of automatically regulated steel pipe welding angle for industrial production line, carry out the centre gripping to the steel pipe through the grip block, the steel pipe is controlled in the extrusion force of repulsion and spring between magnet and the electro-magnet when rotating, the difficult activity that produces, roll on rack plate surface through gear revolve, the direction is assisted in rack plate another side to the auxiliary wheel simultaneously, make the steel pipe rotate, control steel pipe pivoted angle through control gear revolve's number of turns, thereby reach the purpose of automatic adjustment steel pipe turned angle.
2. This intelligent device of automatically regulated steel pipe welding angle for industrial production line, rotate through the carousel, it welds iron at vertical direction reciprocating motion to drive T shape, when T shape welds iron upward movement, it rotates round self mid point to drive first connecting rod, it moves down to drive the second connecting rod, make first electricity connect the contact with the second electricity, to the heating wire circular telegram, thereby to T shape welding iron heating, behind T shape welding iron contact solder joint, down the removal in-process, first electricity connects the separation with the second electricity, stop to T shape welding iron heating, thereby reach the opportunity of automatic control butt welding rifle circular telegram.
Drawings
FIG. 1 is a schematic view of a processing station according to the present invention;
FIG. 2 is a schematic view of the structure of the arcuate track of the present invention;
FIG. 3 is a schematic view of a holder according to the present invention;
FIG. 4 is a schematic view of the structure of the elastic pad of the present invention;
FIG. 5 is a schematic view of the structure of the T-shaped iron of the present invention.
In the figure: 1. a processing table; 2. fixing a column; 3. a fastening rod; 4. an arc-shaped track; 5. a rack plate; 6. a gear; 7. a clamping frame; 8. a chute; 9. a slider; 10. a spring; 11. a magnet; 12. a clamping plate; 13. a steel pipe; 14. an electromagnet; 15. a zigzag rod; 16. an elastic rod; 17. a clamping base; 18. an auxiliary wheel; 19. an elastic pad; 20. fitting blocks; 21. t-shaped soldering iron; 22. a turntable; 23. an electric heating wire; 24. a first link; 25. a second link; 26. a first electrical connector; 27. a second electrical connector.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an intelligent device for automatically adjusting a welding angle of a steel pipe for an industrial production line comprises a processing table 1, wherein a fixed column 2 is fixedly connected to the top of the processing table 1, fastening rods 3 are fixedly connected to the surfaces of the fixed column 2, an arc-shaped rail 4 is fixedly connected to the other end of each fastening rod 3, two ends of each fixed column 2 are respectively fixed between two processing tables 1, the number of the fastening rods 3 is four, and the side surfaces of two ends of each arc-shaped rail 4 are respectively fixedly connected to the surface of each fixed column 2 through the fastening rods 3.
Fixed surface of arc track 4 is connected with rack plate 5, rack plate 5 surface toothing has gear 6, 6 axle center department swing joint of gear has holding frame 7, spout 8 has been seted up on holding frame 7 surface, spout 8 surface swing joint has slider 9, a side fixedly connected with spring 10 of slider 9, another side fixedly connected with magnet 11 of slider 9, a side fixedly connected with grip block 12 of slider 9 is kept away from to magnet 11, a side swing joint that magnet 11 was kept away from to grip block 12 has steel pipe 13, the one end fixedly connected with electro-magnet 14 of holding frame 7, the surface swing joint of holding frame 7 has a book shape pole 15, the other end swing joint of book shape pole 15 is on the surface of electro-magnet 14, the one end fixed connection of elastic rod 16 is in the turning point department of book shape pole 15.
The steel pipe 13 is clamped by the clamping plate 12, the repulsion between the magnet 11 and the electromagnet 14 and the extrusion force of the spring 10 control the rotation of the steel pipe 13, the steel pipe is not easy to move, the steel pipe rotates on the surface of the rack plate 5 through the rotation of the gear 6, the auxiliary wheel 18 performs auxiliary guiding on the other side surface of the rack plate 5, the steel pipe 13 rotates, and the rotating angle of the steel pipe 13 is controlled by controlling the number of rotating circles of the gear 6.
Rotate through carousel 22, drive T shape soldering iron 21 at vertical direction reciprocating motion, when T shape soldering iron 21 upward movement, drive first connecting rod 24 and rotate around self mid point, drive second connecting rod 25 downstream, make first electricity connect 26 and the contact of second electricity connector 27, energize heating wire 23, thereby to T shape soldering iron 21 heating, after T shape soldering iron 21 contacts the solder joint, down the removal in-process, first electricity connects 26 and the separation of second electricity connector 27, stop to T shape soldering iron 21 heating.
The surface of the folded rod 15 is fixedly connected with an elastic rod 16, the other end of the elastic rod 16 is fixedly connected with a clamping base 17, one side of the clamping base 17 is fixedly connected with an auxiliary wheel 18, one side of the clamping base 17 is fixedly connected with an elastic pad 19, the other end of the elastic pad 19 is fixedly connected with a laminating block 20, the auxiliary wheel 18 is movably connected with the side of the rack plate 5, a gear 6 and the auxiliary wheel 18 are respectively and movably connected with the two sides of the rack plate 5, the other side of the laminating block 20 is movably connected with the side of the arc-shaped track 4, the surface of the steel pipe 13 is movably connected with a T-shaped soldering iron 21, the bottom end of the T-shaped soldering iron 21 is movably connected with a rotary table 22, the bottom end of the T-shaped soldering iron 21 is provided with a sliding groove, the surface of.
The surface of the T-shaped soldering iron 21 is movably connected with an electric heating wire 23, the surface of the T-shaped soldering iron 21 is movably connected with a first connecting rod 24, the other end of the first connecting rod 24 is movably connected with a second connecting rod 25, one end of the first connecting rod 24 is movably connected with the surface of the T-shaped soldering iron 21 and is higher than the electric heating wire 23, the middle point of the first connecting rod 24 enables the T-shaped soldering iron 21 and the second connecting rod 25 to form a lever structure through a fulcrum movable connection, the other end of the second connecting rod 25 is fixedly connected with a first electric connector 26, a second electric connector 27 is arranged under the first electric connector 26, two ends of the electric heating wire 23 are respectively fixedly connected with the first electric connector 26, the second electric connectors 27 are respectively connected with the positive electrode and the negative electrode of a power source.
The working principle is as follows: the steel pipe 13 is clamped by the clamping plate 12, the repulsion between the magnet 11 and the electromagnet 14 and the extrusion force of the spring 10 control the rotation of the steel pipe 13, the steel pipe is not easy to move, the steel pipe rotates on the surface of the rack plate 5 through the rotation of the gear 6, the auxiliary wheel 18 performs auxiliary guiding on the other side surface of the rack plate 5, the steel pipe 13 rotates, and the rotating angle of the steel pipe 13 is controlled by controlling the number of rotating circles of the gear 6.
Rotate through carousel 22, drive T shape soldering iron 21 at vertical direction reciprocating motion, when T shape soldering iron 21 upward movement, drive first connecting rod 24 and rotate around self mid point, drive second connecting rod 25 downstream, make first electricity connect 26 and the contact of second electricity connector 27, energize heating wire 23, thereby to T shape soldering iron 21 heating, after T shape soldering iron 21 contacts the solder joint, down the removal in-process, first electricity connects 26 and the separation of second electricity connector 27, stop to T shape soldering iron 21 heating.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an intelligent device of automatically regulated steel pipe welding angle for industrial production line, includes processing platform (1), its characterized in that: the processing table is characterized in that a fixed column (2) is fixedly connected to the top of the processing table (1), a fastening rod (3) is fixedly connected to the surface of the fixed column (2), an arc-shaped track (4) is fixedly connected to the other end of the fastening rod (3), a rack plate (5) is fixedly connected to the surface of the arc-shaped track (4), a gear (6) is meshed with the surface of the rack plate (5), a clamping frame (7) is movably connected to the axis of the gear (6), a sliding groove (8) is formed in the surface of the clamping frame (7), a sliding block (9) is movably connected to the surface of the sliding groove (8), a spring (10) is fixedly connected to one side surface of the sliding block (9), a magnet (11) is fixedly connected to the other side surface of the sliding block (9), a clamping plate (12) is fixedly connected to one side surface of the magnet (12) far away from the sliding block (, the surface of the clamping frame (7) is movably connected with a fold rod (15), the surface of the fold rod (15) is fixedly connected with an elastic rod (16), the other end of the elastic rod (16) is fixedly connected with a clamping base (17), one side surface of the clamping base (17) is fixedly connected with an auxiliary wheel (18), one side surface of the clamping base (17) is fixedly connected with an elastic pad (19), the other end of the elastic pad (19) is fixedly connected with a jointing block (20), the surface of the steel pipe (13) is movably connected with a T-shaped soldering iron (21), the bottom end of the T-shaped soldering iron (21) is movably connected with a rotating disc (22), the surface of the T-shaped soldering iron (21) is movably connected with an electric heating wire (23), the surface of the T-shaped soldering iron (21) is movably connected with a first connecting rod (24), the other end of the first connecting rod (24) is movably connected with a second connecting rod, a second electrical connector (27) is arranged right below the first electrical connector (26).
2. The intelligent device for automatically adjusting the welding angle of the steel pipe for the industrial production line according to claim 1, is characterized in that: the two ends of the fixing column (2) are respectively fixed between the two processing tables (1), the number of the fastening rods (3) is four, and the side faces of the two ends of the arc-shaped rail (4) are respectively fixedly connected to the surface of the fixing column (2) through the fastening rods (3).
3. The intelligent device for automatically adjusting the welding angle of the steel pipe for the industrial production line according to claim 1, is characterized in that: the other end of the zigzag rod (15) is movably connected to the surface of the electromagnet (14), and one end of the elastic rod (16) is fixedly connected to the inflection point of the zigzag rod (15).
4. The intelligent device for automatically adjusting the welding angle of the steel pipe for the industrial production line according to claim 1, is characterized in that: the auxiliary wheel (18) is movably connected to the side face of the rack plate (5), the gear (6) and the auxiliary wheel (18) are respectively movably connected to the two side faces of the rack plate (5), and the other side face of the fitting block (20) is movably connected to the side face of the arc-shaped track (4).
5. The intelligent device for automatically adjusting the welding angle of the steel pipe for the industrial production line according to claim 1, is characterized in that: the bottom end of the T-shaped welding iron (21) is provided with a sliding groove, the surface of the rotary table (22) is fixedly connected with a sliding rod, and the T-shaped welding iron (21) is movably connected with the rotary table (22) through the sliding groove and the sliding rod.
6. The intelligent device for automatically adjusting the welding angle of the steel pipe for the industrial production line according to claim 1, is characterized in that: two ends of the electric heating wire (23) are respectively fixedly connected with a first electric connector (26), a second electric connector (27) is respectively connected with the positive electrode and the negative electrode of a power supply, and the first electric connector (26) and the second electric connector (27) are not initially connected.
7. The intelligent device for automatically adjusting the welding angle of the steel pipe for the industrial production line according to claim 1, is characterized in that: one end of the first connecting rod (24) is movably connected to the surface of the T-shaped soldering iron (21) and is higher than the position of the electric heating wire (23), and the middle point of the first connecting rod (24) is movably connected through a supporting point, so that the T-shaped soldering iron (21) and the second connecting rod (25) form a lever structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011285071.2A CN112404879A (en) | 2020-11-17 | 2020-11-17 | Intelligent device for automatically adjusting welding angle of steel pipe for industrial production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011285071.2A CN112404879A (en) | 2020-11-17 | 2020-11-17 | Intelligent device for automatically adjusting welding angle of steel pipe for industrial production line |
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| Publication Number | Publication Date |
|---|---|
| CN112404879A true CN112404879A (en) | 2021-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011285071.2A Pending CN112404879A (en) | 2020-11-17 | 2020-11-17 | Intelligent device for automatically adjusting welding angle of steel pipe for industrial production line |
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| CN (1) | CN112404879A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681219A (en) * | 2021-08-24 | 2021-11-23 | 李春辉 | Welding equipment for light alloy motor shell |
| CN114248053A (en) * | 2021-11-25 | 2022-03-29 | 山东宁大钢构有限公司 | Automatic welding robot for steel structure bridge truss |
-
2020
- 2020-11-17 CN CN202011285071.2A patent/CN112404879A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681219A (en) * | 2021-08-24 | 2021-11-23 | 李春辉 | Welding equipment for light alloy motor shell |
| CN114248053A (en) * | 2021-11-25 | 2022-03-29 | 山东宁大钢构有限公司 | Automatic welding robot for steel structure bridge truss |
| CN114248053B (en) * | 2021-11-25 | 2024-03-29 | 山东宁大钢构有限公司 | Automatic welding robot for steel structure bridge truss |
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