CN105866685A - Special equipment for detecting rotor of starter and detection method - Google Patents
Special equipment for detecting rotor of starter and detection method Download PDFInfo
- Publication number
- CN105866685A CN105866685A CN201610361650.8A CN201610361650A CN105866685A CN 105866685 A CN105866685 A CN 105866685A CN 201610361650 A CN201610361650 A CN 201610361650A CN 105866685 A CN105866685 A CN 105866685A
- Authority
- CN
- China
- Prior art keywords
- armature
- starter
- rotor
- detection
- turn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
- G01R31/346—Testing of armature or field windings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
Abstract
The invention discloses special equipment for detecting a rotor of a starter. The special equipment comprises a control device as well as an armature turn-to-turn short-circuit tester and an armature withstand voltage tester which are connected with the control device and used for detecting the rotor of the starter, and further comprises a rotor detection tool for holding the rotor of the starter, wherein clamping mechanisms used for positioning the rotor of the starter are arranged at two ends of the rotor detection tool; two ends of the rotor detection tool are connected with the armature turn-to-turn short-circuit tester and the armature withstand voltage tester through wires respectively, and a testing device for detecting withstand voltage of an armature is arranged between the rotor detection tool and the armature withstand voltage tester. The invention further discloses a detection method of the rotor of the starter. The special equipment is reasonable in structural layout, armature turn-to-turn short-circuit testing and armature withstand voltage testing of the rotor of the starter are integrated on the special equipment for testing, the detection cost is effectively reduced, the automation degree is high, and the detection efficiency is greatly improved.
Description
Technical field
The present invention relates to starter detection technique field, more specifically, it relates to a kind of starter armature inspection
Survey special equipment and detection method.
Background technology
Starter, after manufacture machines, needs to detect the properties of starter, could meet
The requirement dispatched from the factory.Performance for starter armature detects, and armature turn-to-turn short circuit to be detected and armature are resistance to
Pressure situation, about the detection method of both projects of starter armature, traditional detection mode is to use not
Same detection instrument, carries out armature turn-to-turn short circuit test and armature voltage-withstand test respectively to rotor, and its operation is numerous
Miscellaneous, add substantial amounts of labour, and, each detection purpose is tested, complete by manual operation
Become, rotated by the hand-held armature of workman, rotor is carried out the test of projects, is unfavorable for that operating personnel operate,
Greatly reducing production efficiency, the security of workman simultaneously can not get ensureing, does not reaches the production of modern enterprise
Code requirement.Therefore, enterprise produces needs a kind of integrated form for the detection of starter performance, automation height
Equipment, be imperative.
Summary of the invention
The technical problem to be solved in the present invention is the above-mentioned deficiency for prior art, it is provided that a kind of topology layout
Rationally, easy to operate, the armature turn-to-turn short circuit test of starter armature and armature voltage-withstand test can be integrated in
The special inspecting equipment of one and detection method.
The technical scheme is that such: a kind of starter armature detection special equipment, including controlling dress
Put and be connected with this control device respectively for detect starter armature armature turn-to-turn short circuit tester and
Armature Hi-pot Tester, also includes the rotor detecting tool for placing starter armature, described rotor inspection
Surveying frock two ends and be provided with the clamp system for position initiation machine rotor, the two ends of described rotor detecting tool are equal
It is connected, described with described armature turn-to-turn short circuit tester and armature Hi-pot Tester respectively by wire
The test for detecting the pressure performance of armature it is provided with between rotor detecting tool and described armature Hi-pot Tester
Device.
As improving further, the V-type seat that described rotor detecting tool includes base plate, is positioned on base plate
Be plugged in the mandrel rod of these V-type seat both sides, described mandrel rod is equipped with multiple for supporting starter armature
Bearing.
Further, described clamp system include the holding device for compressing starter armature and for
Drive the whirligig that starter armature rotates.
Further, described holding device includes first fixing seat, being positioned at first and fix first inside seat
Thimble and control that this first thimble stretches out hold out against cylinder, described whirligig include second fix seat,
It is positioned at second and fixes the second thimble inside seat and for the micro-machine driving starter armature to rotate.
Further, the axial line of described holding device, whirligig and rotor detecting tool is positioned at same
On one straight line.
Further, described test device include measuring head that mounting seat contacts with starter armature and
Control this measuring head displacement ejects cylinder.
Further, described detection contact is located close to the rotor detecting tool of described armature Hi-pot Tester
Side.
The detection method of a kind of starter armature, the method is to use the control device of integrated form, by design
Armature turn-to-turn short circuit and the pressure performance of armature of starter armature are tested by rotor detecting tool.
Including operating procedure in detail below:
Step 1, the power supply of unlatching equipment, and starter armature is placed in rotor detecting tool；
Step 2, press testing button, hold out against cylinder first action and starter armature is held out against；
Step 3, micro-machine drive starter armature to slowly run, and carry out armature turn-to-turn short circuit test, work as control
When the indicator lamp of device processed is green light, product is qualified, and test continues, when the indicator lamp controlling device is red light
Time, product is defective, and test stops；
When step 4, detection product are qualified, armature stops, ejecting cylinder operation and detection contact ejected, and enters
Armature voltage-withstand test, when the indicator lamp controlling device is green light, product is qualified；When the instruction controlling device
When lamp is red light, product is defective；
When step 5, detection product are qualified, test completes, and equipment automatically resets.
Further, the armature turn-to-turn short circuit testing time in described step 3 is 3s～7s, described step 4
In armature voltage-withstand test voltage be 660V1S.
Beneficial effect
The present invention compared with prior art, has the advantage that
1, use automation equipment that starter armature is detected, rise to Equipment Inspection from manual detection,
Decrease the error that manual operation brings, be greatly improved accuracy of detection, it is ensured that the quality of rotor；
2, the rotor detecting tool that autonomous Design is simple and practical, and controls that device is seamless coordinates, and significantly carries
High detection speed, effectively reduces labour intensity and labour cost；
3, this detection equipment integrates armature turn-to-turn short circuit test and the armature voltage-withstand test of rotor, optimizes
Detection operation, shortens the activity duration, is effectively increased production efficiency；
4, this Equipment Inspection is accurate, and automaticity is high, can find armature turn-to-turn short circuit and the electricity of rotor in time
Short circuit that pivot is pressure, in order to reprocess rotor in time, reduces the waste of rotor, thus reduces starter
Installation fault, further increases the quality of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of top view of the present invention；
Fig. 2 is the structural representation of front view of the present invention；
Fig. 3 is the structural representation of rotor detecting tool left view of the present invention；
Fig. 4 is the structural representation of whirligig in the present invention；
Fig. 5 is the structural representation of holding device in the present invention；
Fig. 6 is the structure enlarged diagram testing device in the present invention.
Wherein: 1-controls device, 2-armature turn-to-turn short circuit tester, 3-armature Hi-pot Tester, 4-rotor
Detecting tool, 5-test device, 6-holding device, 7-whirligig, 41-base plate, 42-V type seat, 43-
Mandrel rod, 44-bearing, 51-mounting seat, 52-detection contact, 61-first fix seat, 62-the first thimble, 71-
Second fixes seat, 72-the second thimble, 73-micro-machine.
Detailed description of the invention
The present invention is described further for specific embodiment in below in conjunction with the accompanying drawings.
Refering to Fig. 1-6, a kind of starter armature detection special equipment of the present invention, including control device 1 and
Armature turn-to-turn short circuit tester 2 and the electricity for detecting starter armature being connected with this control device 1 respectively
Pivot Hi-pot Tester 3, its armature turn-to-turn short circuit tester 2 and armature Hi-pot Tester 3 are all by wire and control
Device 1 processed connects, and its test parameter can be adjusted on control device 1；Present invention additionally comprises for putting
Put the rotor detecting tool 4 of starter armature, be provided with at rotor detecting tool 4 two ends and turn for position initiation machine
The clamp system of son, starter armature is placed directly on equipment and detects, it is to avoid manual operation causes error；
The two ends of its rotor detecting tool 4 are all pressure with armature turn-to-turn short circuit tester 2 and armature respectively by wire
Tester 3 connects, in order to the properties of rotor feeds back on tester, rotor detecting tool 4 with
The test device 5 for detecting the pressure performance of armature, this test device 5 it is provided with between armature Hi-pot Tester 3
When armature turn-to-turn short circuit is tested, depart from rotor, when carrying out armature voltage-withstand test, this test device 5
With rotor contact.The starter armature detection special equipment reasonable structural arrangement of the present invention, the armature of collection rotor
Turn-to-turn short circuit test and armature voltage-withstand test, in one, optimize the detection operation of starter armature, significantly contract
The short activity duration, improve detection efficiency.
Rotor detecting tool 4 in the present invention includes base plate 41, be positioned on base plate 41 V-type seat 42 and inserting
It is connected to the mandrel rod 43 of these V-type seat 42 both sides, is equipped with at mandrel rod 43 multiple for supporting starter armature
Bearing 44, starter armature is placed in rotor detecting tool 4, can around the rotation of 360 ° of rotor center axle,
Avoid artificial rotor, substantially increase detection speed.
Clamp system in the present invention includes the holding device 6 for compressing starter armature and for driving
The whirligig 7 that starter armature rotates, its holding device 6 includes first fixing seat 61, to be positioned at first solid
The first thimble 62 inside reservation 61 and control that this first thimble 62 stretches out hold out against cylinder, it rotates dress
Put 7 to include second fixing seat 71, being positioned at second and fix the second thimble 72 inside seat 71 and for driving
The micro-machine 73 that starter armature rotates, and its holding device 6, whirligig 7 and rotor detection
The axial line of frock 4 is located along the same line, it is ensured that the axiality of rotor, it is to avoid rotor operationally loosens
Or come off, concurrently facilitate whirligig 7 rotor driven and rotate smoothly.
Test device 5 in the present invention include detection contact 52 that mounting seat 51 contacts with starter armature with
And control this detection contact 52 displacement eject cylinder, when equipment carries out armature turn-to-turn short circuit test, its inspection
Survey contact 52 to remain disengaged from rotor, when entering armature voltage-withstand test, eject cylinder by detection contact 52
Eject and rotor contact so that armature turn-to-turn short circuit test is separately carried out with armature voltage-withstand test；And this inspection
Survey contact 52 and be located close to rotor detecting tool 4 side of armature Hi-pot Tester 3, it is ensured that detection contact 52
Can be connected with rotor, carry out armature voltage-withstand test.
The detection method of a kind of starter armature, the method is to use the control device 1 of integrated form, by design
Armature turn-to-turn short circuit and the pressure performance of armature of starter armature are tested by rotor detecting tool 4.
Concrete operating procedure is as follows:
Step 1, the power supply of unlatching equipment, and starter armature is placed in rotor detecting tool 4；
Step 2, press testing button, hold out against cylinder first action and starter armature is held out against；
Step 3, micro-machine 73 drive starter armature to slowly run, and carry out armature turn-to-turn short circuit test,
When the indicator lamp controlling device 1 is green light, product is qualified, and test continues, when the instruction controlling device 1
When lamp is red light, product is defective, and test stops；
When step 4, detection product are qualified, armature stops, ejecting cylinder operation and detection contact 52 ejected,
Entering armature voltage-withstand test, when the indicator lamp controlling device 1 is green light, product is qualified；When controlling device 1
Indicator lamp when being red light, product is defective；
When step 5, detection product are qualified, test completes, and equipment automatically resets.
Concrete, the armature turn-to-turn short circuit testing time in step 3 is 3s～7s, electricity in step 4
Pivot voltage-withstand test voltage is 660V1S.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art
For, on the premise of without departing from present configuration, it is also possible to make some deformation and improvement, these are the most not
Effect and practical applicability that the present invention implements can be affected.
Claims (10)
1. a starter armature detection special equipment, including controlling device (1) and filling with this control respectively
Put armature turn-to-turn short circuit tester (2) and the pressure survey of armature for detecting starter armature that (1) is connected
Examination instrument (3), it is characterised in that also include the rotor detecting tool (4) for placing starter armature, institute
Rotor detecting tool (4) two ends stated are provided with the clamp system for position initiation machine rotor, and described rotor is examined
Survey frock (4) two ends all by wire respectively with described armature turn-to-turn short circuit tester (2) and armature
Hi-pot Tester (3) connects, at described rotor detecting tool (4) and described armature Hi-pot Tester
(3) the test device (5) for detecting the pressure performance of armature it is provided with between.
A kind of starter armature detection special equipment the most according to claim 1, it is characterised in that institute
The rotor detecting tool (4) stated includes base plate (41), be positioned on base plate (41) V-type seat (42) and
Being plugged in the mandrel rod (43) of these V-type seat (42) both sides, described mandrel rod (43) is equipped with multiple for propping up
The bearing (44) of support starter armature.
A kind of starter armature detection special equipment the most according to claim 1, it is characterised in that institute
The clamp system stated includes the holding device (6) for compressing starter armature and turns for band mechanical starter
The whirligig (7) that son rotates.
A kind of starter armature detection special equipment the most according to claim 3, it is characterised in that institute
The holding device (6) stated include first fix seat (61), be positioned at first fix seat (61) inner side first
Thimble (62) and control that this first thimble (62) stretches out hold out against cylinder, described whirligig (7)
Including second fix seat (71), be positioned at second fix seat (71) inner side the second thimble (72) and be used for
Drive the micro-machine (73) that starter armature rotates.
A kind of starter armature detection special equipment the most according to claim 3, it is characterised in that institute
The axial line of holding device (6), whirligig (7) and the rotor detecting tool (4) stated is positioned at same
On straight line.
A kind of starter armature detection special equipment the most according to claim 1, it is characterised in that institute
The test device (5) stated include detection contact (52) that mounting seat (51) contacts with starter armature with
And control this detection contact (52) displacement eject cylinder.
A kind of starter armature detection special equipment the most according to claim 6, it is characterised in that institute
The detection contact (52) stated is located close to the rotor detecting tool (4) of described armature Hi-pot Tester (3)
Side.
8. the detection method of a starter armature, it is characterised in that the method is to use the control of integrated form
Device (1), resistance to armature turn-to-turn short circuit and the armature of starter armature by design rotor detecting tool (4)
Pressure performance is tested.
The detection method of a kind of starter armature the most according to claim 8, it is characterised in that include
Operating procedure in detail below:
Step 1, the power supply of unlatching equipment, and starter armature is placed in rotor detecting tool (4)；
Step 2, press testing button, hold out against cylinder first action and starter armature is held out against；
Step 3, micro-machine (73) drive starter armature to slowly run, and carry out armature turn-to-turn short circuit test,
When the indicator lamp controlling device (1) is green light, product is qualified, and test continues, when controlling device (1)
Indicator lamp when being red light, product is defective, and test stops；
When step 4, detection product are qualified, armature stops, ejecting cylinder operation and detection contact (52) ejected,
Entering armature voltage-withstand test, when the indicator lamp controlling device (1) is green light, product is qualified；When controlling dress
Putting the indicator lamp of (1) when being red light, product is defective；
When step 5, detection product are qualified, test completes, and equipment automatically resets.
The detection method of a kind of starter armature the most according to claim 9, it is characterised in that described
The pressure survey of armature between 3s～7s, in described step 4 of the armature turn-to-turn short circuit testing time in step 3
Examination voltage is 660V1S.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610361650.8A CN105866685B (en) | 2016-05-26 | 2016-05-26 | A kind of starter armature detection special equipment and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610361650.8A CN105866685B (en) | 2016-05-26 | 2016-05-26 | A kind of starter armature detection special equipment and detection method |
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| Publication Number | Publication Date |
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| CN105866685A true CN105866685A (en) | 2016-08-17 |
| CN105866685B CN105866685B (en) | 2019-02-22 |
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| CN201610361650.8A Active CN105866685B (en) | 2016-05-26 | 2016-05-26 | A kind of starter armature detection special equipment and detection method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106443443A (en) * | 2016-09-26 | 2017-02-22 | 精进百思特电动（上海）有限公司 | Rotor testing machine of hybrid power oil cooling system |
| CN108710082A (en) * | 2018-07-31 | 2018-10-26 | 张家港孚冈汽车部件有限公司 | The test fixture of HUD electric machine assemblies |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106443443A (en) * | 2016-09-26 | 2017-02-22 | 精进百思特电动（上海）有限公司 | Rotor testing machine of hybrid power oil cooling system |
| CN106443443B (en) * | 2016-09-26 | 2023-11-03 | 精进百思特电动（上海）有限公司 | Rotor testing machine of hybrid power oil cooling system |
| CN108710082A (en) * | 2018-07-31 | 2018-10-26 | 张家港孚冈汽车部件有限公司 | The test fixture of HUD electric machine assemblies |
| CN108710082B (en) * | 2018-07-31 | 2024-04-12 | 张家港孚冈汽车部件有限公司 | HUD motor assembly's test fixture |
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| Publication number | Publication date |
|---|---|
| CN105866685B (en) | 2019-02-22 |
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Address after: 537000 Yulin Economic Development Zone, Guangxi Zhuang Autonomous Region (east of Second Ring Road) Patentee after: Guangxi Sida Electrical Appliance Co., Ltd. Address before: 537000 East District of Yulin Economic Development Zone, Guangxi Zhuang Autonomous Region (33 East Second Ring Road) Patentee before: Guangxi Yuchai Bonaite Electric Appliance Co., Ltd. |
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