CN209840977U - Rotary disc detection device - Google Patents
Rotary disc detection device Download PDFInfo
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- CN209840977U CN209840977U CN201920659665.1U CN201920659665U CN209840977U CN 209840977 U CN209840977 U CN 209840977U CN 201920659665 U CN201920659665 U CN 201920659665U CN 209840977 U CN209840977 U CN 209840977U
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- lifting block
- detection device
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Abstract
The utility model discloses a carousel detection device draws together the carousel, is used for detecting the visual detection device of work piece outward appearance, is used for testing the work piece circular telegram testing arrangement of circular telegram performance, is used for beating the marking machine of mark to the work piece, rotary drive device is connected to the carousel, be provided with the work piece seat that a plurality of is used for placing the work piece on the circumferencial direction of carousel, the carousel loops through visual detection device, circular telegram testing arrangement and marking machine rotating the work piece seat that the in-process set up on the carousel. The utility model discloses a rotation of carousel alright in order to make the work piece accomplish each item detection processes in proper order, need not extra artifical input, labour saving and time saving, work efficiency is high.
Description
Technical Field
The utility model relates to a detection device, in particular to carousel detection device.
Background
Automotive harness connectors typically include a plastic housing and an insert secured within the plastic housing. The automobile wire harness connector is produced by testing a workpiece, wherein the testing generally comprises visual detection and power-on testing, the visual detection is used for detecting whether the appearance of the workpiece is complete or not and whether an insert is neglected to be installed or not, the power-on testing is used for detecting the power-on performance of the workpiece, and after the testing is finished, a mark needs to be marked on the qualified workpiece. In a traditional production mode, three processes of visual detection, electrification testing and marking machine need to be finished by different workers on different stations respectively, and the mode needs longer time for finishing the three processes, large labor consumption and low working efficiency.
Disclosure of Invention
The utility model aims at solving the problem that the automobile wire harness joint takes long time and work efficiency is low when testing and marking machine, providing a carousel detection device, can effectively improve the work efficiency of work piece test and marking machine.
The utility model aims at realizing through the following technical scheme: the utility model provides a carousel detection device, includes the carousel, is used for detecting the visual detection device of work piece outward appearance, is used for testing the circular telegram testing arrangement of work piece circular telegram performance, is used for beating the marking machine of beating the mark to the work piece, rotary drive device is connected to the carousel, be provided with the work piece seat that a plurality of is used for placing the work piece on the circumferencial direction of carousel, the work piece seat that the carousel set up on the carousel loops through visual detection device, circular telegram testing arrangement and marking machine in the rotation process.
The utility model discloses in, on the work piece seat on the carousel was placed the work piece through manual work or the mode of manipulator, the carousel was rotatory under rotary drive's drive, and the work piece loops through visual detection device, circular telegram testing arrangement and marking machine under the rotation of carousel, and whether visual detection device detects the appearance of work piece complete, and whether the inserts neglected loading, circular telegram testing arrangement detect the circular telegram performance of work piece, and the marking machine is used for beating mark to detecting qualified work piece. Through the rotation of carousel alright accomplish each item detection processes in proper order with making the work piece, need not extra artifical input, labour saving and time saving, work efficiency is high.
Preferably, a fixed disc is arranged in the middle of the rotary disc, the number of the photoelectric sensors which is the same as that of the workpiece seats are arranged in the circumferential direction of the fixed disc, the photoelectric sensors correspond to the workpiece seats, and the workpiece seats sequentially pass through each photoelectric sensor when the rotary disc rotates. The photoelectric sensor is electrically connected with the control device and is over against the placing position of the workpiece. Whether the workpiece is placed on the workpiece seat can be detected by the photoelectric sensor, if the workpiece is placed on the workpiece seat in a leakage mode, the photoelectric sensor can transmit an electric signal to the control device, the rotating disc stops rotating, and errors are corrected manually.
Preferably, the visual detection device and the marking machine are both arranged on the fixed disc. The fixed disk is fixed on a frame of the equipment or a shell of the rotary driving device, and the fixed disk is always fixed when the rotary disk rotates.
Preferably, the rotary driving device comprises a motor and a speed reducer, an output shaft of the motor is connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with the turntable. The speed reducer can be selected from a gear speed reducer and a worm gear speed reducer.
Preferably, the workpiece seat comprises a bottom plate, and a plurality of positioning columns matched with the workpieces are arranged on the bottom plate. The workpiece is provided with a groove and a hole corresponding to the positioning columns, and when the workpiece is placed on the workpiece seat, the positioning columns are respectively inserted into the groove and the hole on the workpiece, so that the workpiece is positioned.
Preferably, the visual detection device comprises an upright post, a first lifting block and a second lifting block are adjustably connected to the upright post, the first lifting block is located above the second lifting block, a camera support is arranged on the first lifting block, an industrial camera is connected to the camera support, and the industrial camera is connected with computer equipment; the industrial camera is characterized in that a light source support is connected to the second lifting block, an annular light source is arranged on the light source support, the annular light source is correspondingly arranged right above the workpiece seat, and the industrial camera is arranged right above the annular light source. First elevator and second elevator be sliding connection respectively on the stand. The first lifting block and the second lifting block are both provided with sliding holes matched with the stand columns, and the stand columns are in transition fit with the sliding holes. The first lifting block and the second lifting block can be adjusted in a sliding mode along the axial direction of the stand column. The industrial camera can shoot the workpiece, the picture shot by the industrial camera can be transmitted into the computer equipment, and the computer equipment can judge whether the appearance of the workpiece is complete or not and whether the insert is neglected for installation or not by analyzing the picture. The annular light source can irradiate the workpiece, so that the pictures taken by the industrial camera are clearer.
Preferably, the electrified testing device comprises a rack, a cylinder is arranged on the rack and arranged along the vertical direction, a probe device is connected to the lower end of a piston rod of the cylinder and comprises a shell, a probe mounting plate and a junction box are arranged on the shell, the probe mounting plate is horizontally arranged, a plurality of probes in contact with a workpiece are arranged on the probe mounting plate, each probe is electrically connected with the junction box, the junction box is electrically connected with a data collector, and the data collector is connected with computer equipment. When the power-on test is carried out, the workpiece rotates to a position right below the probe device, the probe device moves downwards under the driving of the air cylinder, the probe is in contact with each contact on the workpiece, the data acquisition unit transmits information acquired by the probe to the computer equipment, and the power-on performance of the workpiece can be detected through the computer equipment.
Preferably, the upper end of the shell is provided with a guide rod, the guide rod is arranged along the vertical direction, the rack is provided with a guide sleeve corresponding to the guide rod, and the guide rod is slidably connected in the guide sleeve. Through the cooperation of guide bar and uide bushing for the probe device has good directionality when moving.
The utility model has the advantages that: the utility model discloses a rotation of carousel alright in order to make the work piece accomplish each item detection processes in proper order, need not extra artifical input, labour saving and time saving, work efficiency is high.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a schematic structural diagram of the workpiece holder.
Fig. 4 is a schematic view of a workpiece when placed on a workpiece holder.
Fig. 5 is a schematic structural diagram of the visual inspection device.
Fig. 6 is a schematic structural diagram of the power-on test apparatus.
Fig. 7 is a schematic structural view of the probe apparatus.
In the figure: 1. the device comprises a fixed disc, 2, a rotary table, 3, a workpiece seat, 4, a visual detection device, 5, an electrifying test device, 6, a marking machine, 7, a photoelectric sensor, 8, a rotary driving device, 9, a bottom plate, 10, a positioning column, 11, a workpiece, 12, an upright column, 13, a first lifting block, 14, a second lifting block, 15, a camera support, 16, an industrial camera, 17, a light source support, 18, a ring-shaped light source, 19, a base, 20, a side plate, 21, a cylinder mounting plate, 22, a cylinder, 23, a guide sleeve, 24, a guide rod, 25, a probe device, 26, a shell, 27, a probe mounting plate, 28, a probe, 29 and a junction box.
Detailed Description
The invention will be further described with reference to the following detailed description and accompanying drawings.
Example (b): as shown in fig. 1 to 7, a turntable detecting apparatus includes a turntable 2, a visual detecting apparatus 4, a power-on testing apparatus 5, and a marking machine 6. The turntable 2 is of a circular plate-shaped structure. The turntable 2 is connected with a rotary driving device 8. The rotation driving device 8 includes a motor and a speed reducer. The output shaft of the motor is connected with the input shaft of the speed reducer, and the output shaft of the speed reducer is connected with the rotary disc 2. The speed reducer can be selected from a gear speed reducer and a worm gear speed reducer. The turntable 2 is provided with a plurality of workpiece seats 3 for placing workpieces 11. In this embodiment, six workpiece seats 3 are provided. The workpiece seats 3 are distributed on the turntable 2 in a circular array. The workpiece holder 3 comprises a base plate 9. The bottom plate 9 is a rectangular plate-shaped structure. And a plurality of positioning columns 10 matched with the workpiece 11 are arranged on the bottom plate 9. The workpiece is provided with a groove and a hole corresponding to the positioning columns, and when the workpiece is placed on the workpiece seat, the positioning columns are respectively inserted into the groove and the hole on the workpiece, so that the workpiece is positioned. The rotary table 2 is provided with a workpiece seat 3 on the rotary table 2 in turn through a visual detection device 4, an electrifying test device 5 and a marking machine 6 in the rotating process.
The middle of the rotary table 2 is provided with a fixed disc 1. The fixed disc 1 is of a circular plate-shaped structure. The fixed disk 1 is fixed on the frame of the device or on the housing of the rotary drive 8, and the fixed disk 1 is always fixed when the rotary disk 2 rotates. The photoelectric sensors 7 with the same number of workpiece seats 3 are arranged on the circumference direction of the fixed disc 1. The photoelectric sensor 7 corresponds to the workpiece seat 3. The work piece carrier 3 passes each of the photosensors 7 in turn as the turntable 2 rotates. The photoelectric sensor is electrically connected with the control device and is over against the placing position of the workpiece. Whether the workpiece is placed on the workpiece seat can be detected by the photoelectric sensor, if the workpiece is placed on the workpiece seat in a leakage mode, the photoelectric sensor can transmit an electric signal to the control device, the rotating disc stops rotating, and errors are corrected manually.
The visual inspection device 4 is fixed on the fixed disc 1. The visual inspection device 4 is always fixed when the turntable 2 rotates. The visual inspection device comprises a vertical column 12 vertically fixed on the fixed disk 1. The upright post 12 is of a round rod-shaped structure. The upright post 12 is adjustably connected with a first lifting block 13 and a second lifting block 14. The first lifting block 13 is located above the second lifting block 14. The first lifting block 13 and the second lifting block 14 are both provided with sliding holes matched with the upright post 12, and the upright post 12 is in transition fit with the sliding holes. The first lifting block 13 and the second lifting block 14 are both slidably adjustable along the axial direction of the column 12. The first lifting block 13 is provided with a camera support 15. The camera stand 15 has a rectangular plate-like structure. An industrial camera 16 is connected to the camera support 15. The industrial camera 16 is connected to a computer device. The industrial camera is the prior art, and can be selected according to actual needs. In this embodiment, the industrial camera 16 is WATEC in the brand name and WAT-2300 in the model number. The second lifting block 14 is connected with a light source bracket 17. The light source bracket 17 is provided with an annular light source 18. The annular light source 18 is correspondingly arranged right above the workpiece seat 3. The industrial camera 16 is positioned directly above the ring light source 18. In this embodiment, the annular light source 18 is an LED annular lamp. The light source bracket 17 is provided with a light through hole corresponding to the industrial camera 16. The industrial camera 16 can photograph the workpiece 11, the photograph taken by the industrial camera 16 can be transmitted to the computer device, and the computer device can judge whether the appearance of the workpiece is complete and whether the insert is neglected to be installed or not by analyzing the photograph. The ring light source 18 can illuminate the workpiece to make the picture taken by the industrial camera clearer.
The power-on test device 5 is fixed on a frame of the equipment. The power-on test device 5 is always kept stationary when the turntable 2 rotates. The energized test device 5 includes a stage. The gantry comprises a base 19. The base 19 is a rectangular plate-shaped structure. The base 19 is provided with two parallel side plates 20. The side plate 20 is in a shape of a C. A cylinder mounting plate 21 is provided between the side plates 20. The cylinder mounting plate 21 has a rectangular plate-like structure. The cylinder mounting plate 21 is horizontally disposed. The cylinder mounting plate 21 is provided at the upper end of the side plate 20. An air cylinder 22 is arranged above the air cylinder mounting plate 21. The cylinder 22 is disposed in a vertical direction. The piston rod of the cylinder 22 passes downward through the cylinder mounting plate 21. The lower end of the piston rod of the cylinder 22 is connected with a probe device 25. The probe device 25 includes a housing 26. The housing 26 is a rectangular box structure. The lower end of the housing 26 is open. A probe mounting plate 27 is provided within the housing 26. The probe mounting plate 27 has a rectangular plate-like structure. The probe mounting plate 27 is horizontally disposed. The probe mounting plate 27 is provided with a plurality of probes 28 which contact the workpiece 11. The probe 28 is perpendicular to the probe mounting plate. A terminal box 29 is provided at one side of the housing 26. Each probe 28 is electrically connected to a junction box 29, the junction box 29 being electrically connected to a data collector, which is connected to a computer device. The upper end of the housing 26 is provided with two guide rods 24. The guide bar 24 is disposed in a vertical direction. The stand is provided with a guide sleeve 23 corresponding to a guide rod 24. The guide rod 24 is slidably connected in the guide sleeve 23. When the power-on test is carried out, the workpiece rotates to a position right below the probe device, the probe device moves downwards under the driving of the air cylinder, the probe is in contact with each contact on the workpiece, the data acquisition unit transmits information acquired by the probe to the computer equipment, and the power-on performance of the workpiece can be detected through the computer equipment.
The marking machine 6 is fixed on the fixed disc 1. The marking machine 6 is always kept stationary when the turntable 2 rotates. The marking machine 6 is used for marking the detected workpiece 11. The marking machine adopts the prior art, and the type and the signal of the marking machine can be selected according to the actual requirement. The marking machine 6 can be an electric marking machine, a pneumatic marking machine or a laser marking machine. In this embodiment, the marking machine is a pneumatic marking machine.
The utility model discloses in, on the work piece seat on the carousel was placed the work piece through manual work or the mode of manipulator, the carousel was rotatory under rotary drive's drive, and the work piece loops through visual detection device, circular telegram testing arrangement and marking machine under the rotation of carousel, and whether visual detection device detects the appearance of work piece complete, and whether the inserts neglected loading, circular telegram testing arrangement detect the circular telegram performance of work piece, and the marking machine is used for beating mark to detecting qualified work piece. Through the rotation of carousel alright accomplish each item detection processes in proper order with making the work piece, need not extra artifical input, labour saving and time saving, work efficiency is high.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the principles of the present invention.
Claims (8)
1. A carousel detection device which characterized in that: including carousel (2), visual detection device (4) that are used for detecting the work piece outward appearance, be used for testing work piece circular telegram testing arrangement (5) of circular telegram performance, be used for going on beating marking machine (6) of mark to the work piece, rotary drive device (8) are connected to the carousel, be provided with work piece seat (3) that a plurality of is used for placing the work piece on the circumferencial direction of carousel (2), carousel (2) set up work piece seat (3) on carousel (2) in the rotation process loop through visual detection device (4), circular telegram testing arrangement (5) and marking machine (6).
2. A rotary disc detecting device according to claim 1, wherein a fixed disc (1) is arranged in the middle of the rotary disc (2), the fixed disc (1) is provided with the same number of photoelectric sensors (7) as the number of the workpiece seats (3) in the circumferential direction, the photoelectric sensors (7) correspond to the workpiece seats (3), and the workpiece seats (3) sequentially pass through each photoelectric sensor (7) when the rotary disc (2) rotates.
3. A turntable detecting device according to claim 2, characterized in that the visual detecting device (4) and the marking machine (6) are arranged on the fixed disc (1).
4. A turntable detecting device according to claim 1, characterized in that the rotation driving device (8) comprises a motor and a speed reducer, an output shaft of the motor is connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with the turntable (2).
5. The rotary table detection device according to claim 1, wherein the workpiece holder (3) comprises a bottom plate (9), and a plurality of positioning posts (10) matched with the workpiece are arranged on the bottom plate (9).
6. The turntable detecting device according to claim 1, wherein the visual detecting device comprises a vertical column (12), a first lifting block (13) and a second lifting block (14) are adjustably connected to the vertical column (12), the first lifting block (13) is located above the second lifting block (14), a camera support (15) is arranged on the first lifting block (13), an industrial camera (16) is connected to the camera support (15), and the industrial camera (16) is connected to a computer device; the industrial camera is characterized in that a light source support (17) is connected to the second lifting block (14), an annular light source (18) is arranged on the light source support (17), the annular light source (18) is correspondingly arranged right above the workpiece seat (3), and the industrial camera (16) is arranged right above the annular light source (18).
7. The turntable detecting device according to claim 1, wherein the powered testing device (5) comprises a rack, a cylinder (22) is arranged on the rack, the cylinder is arranged along a vertical direction, a probe device (25) is connected to the lower end of a piston rod of the cylinder, the probe device (25) comprises a housing (26), a probe mounting plate (27) and a junction box (29) are arranged on the housing (26), the probe mounting plate (27) is horizontally arranged, a plurality of probes (28) which are in contact with a workpiece are arranged on the probe mounting plate (27), each probe (28) is electrically connected with the junction box (29), the junction box (29) is electrically connected with a data collector, and the data collector is connected with a computer device.
8. A rotary disc detecting device according to claim 7, characterized in that the upper end of the housing (26) is provided with a guide rod (24), the guide rod (24) is arranged along the vertical direction, the rack is provided with a guide sleeve (23) corresponding to the guide rod (24), and the guide rod (24) is slidably connected in the guide sleeve (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920659665.1U CN209840977U (en) | 2019-05-09 | 2019-05-09 | Rotary disc detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920659665.1U CN209840977U (en) | 2019-05-09 | 2019-05-09 | Rotary disc detection device |
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| CN209840977U true CN209840977U (en) | 2019-12-24 |
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| CN201920659665.1U Active CN209840977U (en) | 2019-05-09 | 2019-05-09 | Rotary disc detection device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111965189A (en) * | 2020-08-26 | 2020-11-20 | 东莞市鼎力自动化科技有限公司 | Electronic screen AOI check out test set |
| CN113305022A (en) * | 2021-05-19 | 2021-08-27 | 福益柯汽车系统（上海）有限公司 | High-efficient accurate type test fixture of product length foot |
| CN113340335A (en) * | 2021-06-01 | 2021-09-03 | 江苏优直智能科技有限公司 | Automatic image detector |
| CN114047360A (en) * | 2021-11-01 | 2022-02-15 | 苏州瀚川智能科技股份有限公司 | Detection device suitable for wheel speed sensors of different specifications |
| CN114734150A (en) * | 2022-04-27 | 2022-07-12 | 南京德朗克电子科技有限公司 | Method for automatically performing laser coding |
| CN116174925A (en) * | 2023-04-19 | 2023-05-30 | 广东昊胜智能设备有限公司 | Laser marking equipment |
-
2019
- 2019-05-09 CN CN201920659665.1U patent/CN209840977U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111965189A (en) * | 2020-08-26 | 2020-11-20 | 东莞市鼎力自动化科技有限公司 | Electronic screen AOI check out test set |
| CN113305022A (en) * | 2021-05-19 | 2021-08-27 | 福益柯汽车系统（上海）有限公司 | High-efficient accurate type test fixture of product length foot |
| CN113340335A (en) * | 2021-06-01 | 2021-09-03 | 江苏优直智能科技有限公司 | Automatic image detector |
| CN113340335B (en) * | 2021-06-01 | 2023-03-14 | 江苏优直智能科技有限公司 | Automatic image detector |
| CN114047360A (en) * | 2021-11-01 | 2022-02-15 | 苏州瀚川智能科技股份有限公司 | Detection device suitable for wheel speed sensors of different specifications |
| CN114734150A (en) * | 2022-04-27 | 2022-07-12 | 南京德朗克电子科技有限公司 | Method for automatically performing laser coding |
| CN116174925A (en) * | 2023-04-19 | 2023-05-30 | 广东昊胜智能设备有限公司 | Laser marking equipment |
| CN116174925B (en) * | 2023-04-19 | 2024-02-20 | 广东昊胜智能设备有限公司 | Laser marking equipment |
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Address after: 323000 201-37, floor 2, building 1, Lvgu Information Industry Park, No. 368, Chengbei street, Liandu District, Lishui City, Zhejiang Province Patentee after: Zhejiang Kaipu Technology Co.,Ltd. Address before: 311300 No.268, Dakang Road, Qingshanhu street, Lin'an District, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU KEPLER TECHNOLOGY Co.,Ltd. |