CN105866685B - A kind of starter armature detection special equipment and detection method - Google Patents
A kind of starter armature detection special equipment and detection method Download PDFInfo
- Publication number
- CN105866685B CN105866685B CN201610361650.8A CN201610361650A CN105866685B CN 105866685 B CN105866685 B CN 105866685B CN 201610361650 A CN201610361650 A CN 201610361650A CN 105866685 B CN105866685 B CN 105866685B
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- armature
- starter
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- test
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
- G01R31/346—Testing of armature or field windings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Tests Of Circuit Breakers, Generators, And Electric Motors (AREA)
Abstract
The invention discloses a kind of starter armatures to detect special equipment, be connected including control device and respectively with the control device for detecting the armature turn-to-turn short circuit tester and armature pressure tester of starter armature, it further include the rotor detecting tool for placing starter armature, the rotor detecting tool both ends are equipped with the clamp system for position initiation machine rotor, the both ends of the rotor detecting tool pass through conducting wire and connect respectively with the armature turn-to-turn short circuit tester and armature pressure tester, the test device for detecting armature pressure resistance is equipped between the rotor detecting tool and the armature pressure tester.The invention also discloses a kind of detection methods of starter armature.Structure of the invention is rationally distributed, and the armature turn-to-turn short circuit test of starter armature and armature voltage-withstand test are integrated in a special equipment and tested, testing cost, and high degree of automation is effectively reduced, substantially increases detection efficiency.
Description
Technical field
The present invention relates to starter detection technique fields, more specifically, it relates to which a kind of detection of starter armature is dedicated
Equipment and detection method.
Background technique
Starter is manufacturing after processing is completed, needs to detect the properties of starter, is just able to satisfy factory
It is required that.For the performance detection of starter armature, armature turn-to-turn short circuit and armature pressure resistance situation are usually detected, about starter
The detection method of both projects of rotor, traditional detection mode are to be carried out respectively using different detection instruments to rotor
Armature turn-to-turn short circuit test and armature voltage-withstand test, process is many and diverse, increases a large amount of labour, also, to each inspection
The test of survey project, is completed by manual operation, is rotated by worker's hand by armature, the test of projects is carried out to rotor, no
Conducive to operator's operation, production efficiency is greatly reduced, while the safety of worker cannot ensure, modern enterprise is not achieved
Production code requirement.Therefore, enterprise's production needs that a kind of integrated form for starter performance detection, automation is high sets
It is standby, it is imperative.
Summary of the invention
The technical problem to be solved by the present invention is to be directed to the above-mentioned deficiency of the prior art, provide a kind of topology layout rationally,
It is easy to operate, the dedicated test that the armature turn-to-turn short circuit test of starter armature and armature voltage-withstand test are integrated in one can be set
Standby and detection method.
The technical scheme is that such: a kind of starter armature detects special equipment, including control device and
What is be connected respectively with the control device is used to detect the armature turn-to-turn short circuit tester and armature pressure tester of starter armature,
It further include the rotor detecting tool for placing starter armature, the rotor detecting tool both ends, which are equipped with, is used for position initiation
The clamp system of machine rotor, the both ends of the rotor detecting tool pass through conducting wire and test respectively with the armature turn-to-turn short circuit
Instrument is connected with armature pressure tester, is equipped with and is used between the rotor detecting tool and the armature pressure tester
Detect the test device of armature pressure resistance performance.
As a further improvement, the rotor detecting tool includes bottom plate, the V-type seat on bottom plate and is plugged in
The mandrel rod of the V-type seat two sides, the mandrel rod are equipped with multiple bearings for being used to support starter armature.
Further, the clamp system includes holding device for compressing starter armature and for driving
The rotating device of motivation rotor rotation.
Further, the holding device include the first fixing seat, the first thimble on the inside of the first fixing seat with
And the cylinder that holds out against of first thimble stretching is controlled, the rotating device includes the second fixing seat, is located in the second fixing seat
Second thimble of side and for drive starter armature rotate micro-machine.
Further, the axial line of the holding device, rotating device and rotor detecting tool is located at same straight line
On.
Further, the test device includes that mounting base, the measuring head contacted with starter armature and control are somebody's turn to do
The ejection cylinder of measuring head displacement.
Further, the detection contact is located at close to the rotor detecting tool side of the armature pressure tester.
A kind of detection method of starter armature, this method are the control devices using integrated form, pass through design rotor inspection
Surveying tooling can be carried out test to the armature turn-to-turn short circuit of starter armature and armature resistance to pressure.
Including operating procedure in detail below:
Step 1, the power supply for opening equipment, and starter armature is placed in rotor detecting tool；
Step 2 presses testing button, holds out against cylinder and acts first and holds out against starter armature；
Step 3, micro-machine drive starter armature to slowly run, and carry out armature turn-to-turn short circuit test, work as control device
Indicator light when being green light, product is qualified, and test continues, and when the indicator light of control device is red light, product is unqualified, test
Stop；
When step 4, testing product qualification, armature stops, and ejection cylinder operation will test contact ejection, into armature pressure resistance
Test, when the indicator light of control device is green light, product is qualified；When the indicator light of control device is red light, product does not conform to
Lattice；
When step 5, testing product qualification, test is completed, and equipment automatically resets.
Further, the armature turn-to-turn short circuit testing time in the step 3 is 3s~7s, the armature in the step 4
Voltage-withstand test voltage is 660V/S.
Beneficial effect
Compared with prior art, the present invention having the advantage that
1, starter armature is detected using automation equipment, rises to equipment detection from artificial detection, reduces
Manual operation bring error, greatly improves detection accuracy, guarantees the quality of rotor；
2, autonomous Design rotor detecting tool simple and practical in structure substantially increases inspection with the seamless cooperation of control device
Degree of testing the speed effectively reduces labor intensity and labour cost；
3, the detection device integrates armature turn-to-turn short circuit test and the armature voltage-withstand test of rotor, optimizes detection work
Sequence shortens the activity duration, effectively increases production efficiency；
4, equipment detection is accurate, high degree of automation, can find the armature turn-to-turn short circuit and armature pressure resistance of rotor in time
Short circuit reduces the waste of rotor in order to reprocess in time to rotor, to reduce starter installation failure, further mentions
The high quality of product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of top view of the present invention；
Fig. 2 is the structural schematic diagram of main view of the present invention；
Fig. 3 is the structural schematic diagram of rotor detecting tool left view in the present invention；
Fig. 4 is the structural schematic diagram of rotating device in the present invention；
Fig. 5 is the structural schematic diagram of holding device in the present invention；
Fig. 6 is the structure enlargement diagram of test device in the present invention.
Wherein: 1- control device, 2- armature turn-to-turn short circuit tester, 3- armature pressure tester, 4- rotor detecting tool,
5- test device, 6- holding device, 7- rotating device, 41- bottom plate, 42-V type seat, 43- mandrel rod, 44- bearing, 51- mounting base,
52- detection contact, the first fixing seat of 61-, the first thimble of 62-, the second fixing seat of 71-, the second thimble of 72-, 73- micro-machine.
Specific embodiment
The present invention is described further for specific embodiment in reference to the accompanying drawing.
Refering to fig. 1-6, a kind of starter armature of the invention detects special equipment, including control device 1 and respectively with
The armature turn-to-turn short circuit tester 2 and armature pressure tester 3 for being used to detect starter armature that the control device 1 is connected,
Armature turn-to-turn short circuit tester 2 and armature pressure tester 3 are connect by conducting wire with control device 1, and test parameter can be
It is adjusted on control device 1；The invention also includes the rotor detecting tools 4 for placing starter armature, detect in rotor
4 both ends of tooling are equipped with the clamp system for position initiation machine rotor, and starter armature is placed directly in equipment and is detected, kept away
Exempt from manual operation and causes error；The both ends of its rotor detecting tool 4 pass through conducting wire respectively with armature turn-to-turn short circuit tester 2 and
Armature pressure tester 3 connects, in order to rotor properties feedback on tester, in rotor detecting tool 4 and armature
The test device 5 for detecting armature pressure resistance performance is equipped between pressure tester 3, the test device 5 is in armature turn-to-turn short circuit
When test, it is detached from rotor, when carrying out armature voltage-withstand test, which contacts with rotor.Starter of the invention turns
Son detection special equipment reasonable structural arrangement, integrates armature turn-to-turn short circuit test and the armature voltage-withstand test of rotor, optimizes
The detection process of starter armature, substantially reduces the activity duration, improves detection efficiency.
Rotor detecting tool 4 in the present invention includes bottom plate 41, the V-type seat 42 on bottom plate 41 and is plugged in the V-type
The mandrel rod 43 of 42 two sides of seat is equipped with multiple bearings 44 for being used to support starter armature in mandrel rod 43, and starter armature is placed
In rotor detecting tool 4, it can be rotated around 360 ° of rotor center axis, avoid artificial rotor, substantially increase detection speed
Degree.
Clamp system in the present invention includes holding device 6 for compressing starter armature and for band mechanical starter
The rotating device 7 of rotor rotation, holding device 6 include the first fixing seat 61, positioned at the first top of 61 inside of the first fixing seat
Needle 62 and the cylinder that holds out against for controlling first thimble 62 stretching, rotating device 7 are consolidated including the second fixing seat 71, positioned at second
The second thimble 72 on the inside of reservation 71 and the micro-machine 73 for driving starter armature to rotate, and its holding device 6,
Rotating device 7 and the axial line of rotor detecting tool 4 are located along the same line, it is ensured that the concentricity of rotor avoids rotor from existing
It loosens or falls off when operation, while facilitating rotating device 7 and rotor is driven smoothly to rotate.
Test device 5 in the present invention includes mounting base 51, the detection contact 52 contacted with starter armature and control
The ejection cylinder of the detection contact 52 displacement, when equipment carries out armature turn-to-turn short circuit test, detection contact 52 and rotor are protected
Disengaging is held, when entering armature voltage-withstand test, ejection cylinder will test the ejection of contact 52 and contact with rotor, so that armature turn-to-turn is short
Drive test examination is separately carried out with armature voltage-withstand test；And the detection contact 52 is located at the rotor inspection close to armature pressure tester 3
Survey 4 side of tooling, it is ensured that detection contact 52 can be connected with rotor, carry out armature voltage-withstand test.
A kind of detection method of starter armature, this method are the control devices 1 using integrated form, pass through design rotor inspection
Surveying tooling 4 can be carried out test to the armature turn-to-turn short circuit of starter armature and armature resistance to pressure.
Specific operating procedure is as follows:
Step 1, the power supply for opening equipment, and starter armature is placed in rotor detecting tool 4；
Step 2 presses testing button, holds out against cylinder and acts first and holds out against starter armature；
Step 3, micro-machine 73 drive starter armature to slowly run, and carry out armature turn-to-turn short circuit test, when control fills
When the indicator light for setting 1 is green light, product is qualified, and test continues, and when the indicator light of control device 1 is red light, product is unqualified,
Test stops；
When step 4, testing product qualification, armature stops, and ejection cylinder operation will test the ejection of contact 52, resistance into armature
Pressure test, when the indicator light of control device 1 is green light, product is qualified；When the indicator light of control device 1 is red light, product
It is unqualified；
When step 5, testing product qualification, test is completed, and equipment automatically resets.
Specifically, the armature turn-to-turn short circuit testing time in step 3 is 3s~7s, armature pressure resistance in step 4 is surveyed
Examination voltage is 660V/S.
What has been described above is only a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art,
Without departing from the structure of the invention, several modifications and improvements can also be made, these all will not influence implementation of the present invention
Effect and patent practicability.
Claims (8)
1. a kind of starter armature detects special equipment, it is connected including control device (1) and respectively with the control device (1)
For detecting the armature turn-to-turn short circuit tester (2) and armature pressure tester (3) of starter armature, which is characterized in that also wrap
The rotor detecting tool (4) for placing starter armature is included, rotor detecting tool (4) both ends are equipped with for positioning
The clamp system of motivation rotor, it is short with the armature turn-to-turn respectively that the both ends of the rotor detecting tool (4) pass through conducting wire
Road tester (2) and armature pressure tester (3) connection are surveyed in the rotor detecting tool (4) and the armature pressure resistance
It tries to be equipped with the test device (5) for detecting armature pressure resistance performance between instrument (3).
2. a kind of starter armature according to claim 1 detects special equipment, which is characterized in that the rotor detection
Tooling (4) includes bottom plate (41), the V-type seat (42) being located on bottom plate (41) and the mandrel rod for being plugged in V-type seat (42) two sides
(43), the mandrel rod (43) is equipped with multiple bearings (44) for being used to support starter armature.
3. a kind of starter armature according to claim 1 detects special equipment, which is characterized in that the clamp system
Including the holding device (6) for compressing starter armature and the rotating device (7) for driving starter armature to rotate.
4. a kind of starter armature according to claim 3 detects special equipment, which is characterized in that the holding device
(6) include the first fixing seat (61), be located at the first fixing seat (61) on the inside of the first thimble (62) and control first thimble
(62) that stretches out holds out against cylinder, and the rotating device (7) includes the second fixing seat (71), is located on the inside of the second fixing seat (71)
The second thimble (72) and for drive starter armature rotate micro-machine (73).
5. a kind of starter armature according to claim 3 detects special equipment, which is characterized in that the holding device
(6), rotating device (7) and the axial line of rotor detecting tool (4) are located along the same line.
6. a kind of starter armature according to claim 1 detects special equipment, which is characterized in that the test device
(5) include mounting base (51), the detection contact (52) contacted with starter armature and control the detection contact (52) and be displaced
Eject cylinder.
7. a kind of starter armature according to claim 6 detects special equipment, which is characterized in that the detection contact
(52) it is located at close to rotor detecting tool (4) side of the armature pressure tester (3).
8. a kind of detection method of starter armature, which is characterized in that this method is the control device (1) using integrated form, is led to
It crosses design rotor detecting tool (4) and test can be carried out to the armature turn-to-turn short circuit of starter armature and armature resistance to pressure, including with
Lower concrete operation step:
Step 1, the power supply for opening equipment, and starter armature is placed on rotor detecting tool (4)；
Step 2 presses testing button, holds out against cylinder and acts first and holds out against starter armature；
Step 3, micro-machine (73) drive starter armature to slowly run, and carry out armature turn-to-turn short circuit test, work as control device
(1) when indicator light is green light, product is qualified, and test continues, and when the indicator light of control device (1) is red light, product does not conform to
Lattice, test stop；
When step 4, testing product qualification, armature stops, and ejection cylinder operation will test contact (52) ejection, into armature pressure resistance
Test, when the indicator light of control device (1) is green light, product is qualified；When the indicator light of control device (1) is red light, produce
Product are unqualified；
When step 5, testing product qualification, test is completed, and equipment automatically resets；
Armature voltage-withstand test electricity of the armature turn-to-turn short circuit testing time in the step 3 between 3s~7s, in the step 4
Pressure is 660V/S.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610361650.8A CN105866685B (en) | 2016-05-26 | 2016-05-26 | A kind of starter armature detection special equipment and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610361650.8A CN105866685B (en) | 2016-05-26 | 2016-05-26 | A kind of starter armature detection special equipment and detection method |
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| Publication Number | Publication Date |
|---|---|
| CN105866685A CN105866685A (en) | 2016-08-17 |
| CN105866685B true CN105866685B (en) | 2019-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610361650.8A Active CN105866685B (en) | 2016-05-26 | 2016-05-26 | A kind of starter armature detection special equipment and detection method |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106443443B (en) * | 2016-09-26 | 2023-11-03 | 精进百思特电动（上海）有限公司 | Rotor testing machine of hybrid power oil cooling system |
| CN108710082B (en) * | 2018-07-31 | 2024-04-12 | 张家港孚冈汽车部件有限公司 | HUD motor assembly's test fixture |
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| CN105866685A (en) | 2016-08-17 |
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Address after: 537000 Yulin Economic Development Zone, Guangxi Zhuang Autonomous Region (east of Second Ring Road) Patentee after: Guangxi Sida Electrical Appliance Co., Ltd. Address before: 537000 East District of Yulin Economic Development Zone, Guangxi Zhuang Autonomous Region (33 East Second Ring Road) Patentee before: Guangxi Yuchai Bonaite Electric Appliance Co., Ltd. |