CN210604512U - Wireless ultrasonic detection device - Google Patents
Wireless ultrasonic detection device Download PDFInfo
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- CN210604512U CN210604512U CN201921440148.1U CN201921440148U CN210604512U CN 210604512 U CN210604512 U CN 210604512U CN 201921440148 U CN201921440148 U CN 201921440148U CN 210604512 U CN210604512 U CN 210604512U
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Abstract
The utility model discloses a wireless ultrasonic testing device, including operating system end and control end, operating system end and control end are connected, the operating system end is swept including circumference and is looked into the axle, the magnetic wheel, the axle is swept to the axial, the lead screw, a tool, first miniature camera, second miniature camera and ultrasonic probe, circumference is swept and is looked into the axle and has been had the magnetic wheel, circumference is swept and is looked into the axle and sweep the hub connection with the axial, the axial is swept and is looked into the epaxial lead screw that is equipped with, the axial is swept and is looked into axle and frock and be connected, circumference is swept and is looked into epaxial first miniature camera that is equipped with, axial is swept and is looked into epaxial second miniature camera, be equipped with ultrasonic probe in the frock, the control end includes phased array ultrasonic instrument, computer and mechanical control system, phased array ultrasonic instrument and computer connection, mechanical control system and computer connection. By adopting the technical scheme, the wireless ultrasonic detection device which is convenient to detect and reduces manpower is manufactured. The control operation platform can be arranged at a position far away from the operation area, so that the harm of severe environment to human body is reduced.
Description
Technical Field
The utility model relates to an automatic ultrasonic testing field, in particular to wireless ultrasonic testing device.
Background
In the nuclear industry and other industries, the inspection proportion of the welding line or the base material in service is quite high, and the ultrasonic is a common method for inspecting the welding line and the base material, wherein the application demand of automatic ultrasonic inspection is more and more strong. However, in the existing automatic ultrasonic detection, as a plurality of probes are needed, the number of probe lines is often large, and in addition, mechanical control cables are used, cables which need to be connected on site are large, due to the influence of the operating environment and space, the distance between a general control operating platform and an actual operating area is far, so that the length of the cables is long, reasonable planning and arrangement are needed, if the site operating environment is severe and the space is narrow, the requirements on the skill and experience of an operator are high, and the operator is required to monitor and track on the operating site all the time to prevent the conditions of influencing the inspection, such as winding, line pulling, line clamping and the like, and once the conditions occur, the inspection is interrupted, the line needs to be changed again, and the flat cables need to be re-wired, so that the efficiency and the progress of the inspection work are greatly influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a conveniently detect, reduce artificial wireless ultrasonic testing device.
The utility model provides a wireless ultrasonic testing device, including operating system end and control end, operating system end and control end are connected, the operating system end is swept including circumference and is looked into axle, magnetic wheel, axial and is swept and look into axle, lead screw, frock, first miniature camera, the miniature camera of second and ultrasonic probe, circumference is swept and is looked into the axle and has been had the magnetic wheel, circumference is swept and is looked into the axle and sweep and look into the hub connection with the axial, the axial is swept and is looked into the epaxial lead screw that is equipped with, the axial is swept and is looked into the axle and be connected with the frock, circumference is swept and is looked into epaxial first miniature camera, the axial is swept and is looked into epaxial second miniature camera, be equipped with ultrasonic probe on the frock, the control end includes phased array ultrasonic instrument, computer and mechanical control system, phased array ultrasonic instrument is connected with the computer, mechanical control system is connected with the computer.
In the scheme, the tool is further provided with a coupling agent injection port.
In the scheme, the tool is provided with two ultrasonic probes and two couplant injection ports.
In the above scheme, the operating system end and the control end are wirelessly connected.
In the above scheme, the computer is a desktop computer.
In the above scheme, the ultrasonic probe is powered by a rechargeable battery.
In the scheme, the mechanical control system is powered by a rechargeable battery.
In the above scheme, the operating system end is further provided with an alarm system.
The utility model has the advantages and the beneficial effects that: the utility model provides a convenient detection, reduce artificial wireless ultrasonic detection device. 1. The ultrasonic inspection and the mechanical scanning are both in a wireless working mode, so that the work of field wiring, flat cables and the like is reduced, and abnormal conditions caused by cables are avoided; 2. the control operation platform can be arranged at a position far away from the operation area, and mechanical control and data acquisition are remotely carried out on a computer, so that the harm of severe environment to human body is reduced; 3. the probe and the motor do not need an external power supply, the system is convenient and efficient, and the influence of the conditions of unstable voltage and current or power failure of the external power supply on the system and detection is avoided; 4. the long-term monitoring and tracking of workers are not needed in the operation field, so that the work intensity and the harm of severe environment to human bodies are reduced; 5. the system is provided with a coupling agent injection port, so that the coupling agent is not required to be brushed by personnel, and the work intensity and the harm of severe environment to human bodies are reduced; 6. the system can automatically alarm and store the found abnormality, and can spray marks at the site abnormal positions, thereby facilitating the subsequent automatic and manual rechecking work and reducing the repeated searching; 7. the system can record and store scanned images and data.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1. an operating system end 2, a control end 11, a circumferential scanning shaft 12 and a magnetic wheel
13. Axial scanning shaft 14, screw rod 15, tool 16 and first miniature camera
17. A second micro camera 18, an ultrasonic probe 19 and a coupling agent injection port
21. Phased array ultrasonic instrument 22, computer 23 and mechanical control system
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in figure 1, the utility model relates to a wireless ultrasonic detection device, which comprises an operating system end 1 and a control end 2, wherein the operating system end 1 is connected with the control end 2, the operating system end 1 comprises a circumferential scanning shaft 11, a magnetic wheel 12, an axial scanning shaft 13 and a screw rod 14, the device comprises a tool 15, a first miniature camera 16, a second miniature camera 17 and an ultrasonic probe 18, wherein a magnetic wheel 12 is arranged below a circumferential scanning shaft 11, the circumferential scanning shaft 11 is connected with an axial scanning shaft 13, a screw rod 14 is arranged in the axial scanning shaft 13, the axial scanning shaft 13 is connected with the tool 15, the first miniature camera 16 is arranged on the circumferential scanning shaft 11, the second miniature camera 17 is arranged on the axial scanning shaft 13, the ultrasonic probe 18 is arranged on the tool 15, a control end 2 comprises a phased array ultrasonic instrument 21, a computer 22 and a mechanical control system 23, the phased array ultrasonic instrument 21 is connected with the computer 22, and the mechanical control system 23 is connected with the computer 22. The magnetic wheel 12 is convenient to move.
The tool 15 is further provided with a coupling agent injection port 19. And the tool 15 is provided with two ultrasonic probes 18 and two couplant injection ports 19.
The operating system terminal 1 and the control terminal 2 are connected wirelessly. The computer 22 is a desktop computer.
The ultrasound probe 18 is powered by a rechargeable battery. The mechanical control system 23 is powered by a rechargeable battery.
The operating system end 1 is also provided with an alarm system.
When the ultrasonic testing device is used, the surface condition and the field environment are monitored and checked in real time through the first micro camera 16 and the second micro camera 17, and the surface condition and the field environment are fed back to the control end 2 through the two ultrasonic probes 18. The control terminal 2 records and makes corresponding operations.
The ultrasonic probes used in the invention are all wireless probes, no ultrasonic probe wire is needed, the operating system end is also controlled wirelessly, the ultrasonic probes and the mechanical control system are powered by the rechargeable battery, and the rechargeable battery supports photovoltaic charging, so that the system can work continuously in a bright environment without replacing the battery, and the operating system end can be far away from a complicated and severe operating area; the system is provided with a coupling agent injection port, and manual brushing is not needed; the micro cameras are arranged on the circumferential scanning shaft and the axial scanning shaft, so that the surface condition and the field environment can be monitored and checked in real time, and personnel do not need to monitor and track on an operation field for a long time; in addition, in the scanning process, if abnormal conditions are detected, the system can automatically give an alarm and store information such as probe position, defect amplitude, depth and the like, and the system can spray marks at positions corresponding to the positions where the abnormal conditions are found to mark the positions of the probes where the defects are found, so that the subsequent automatic and manual abnormal rechecking is convenient.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a wireless ultrasonic testing device, its characterized in that, includes operating system end and control end, operating system end and control end are connected, the operating system end includes that circumference is swept and is looked into axle, magnetic wheel, axial and is swept and look into axle, lead screw, frock, first miniature camera, second miniature camera and ultrasonic probe, circumference is swept and is looked into the axle and has been equipped with the magnetic wheel, circumference is swept and is looked into the axle and sweep and look into the hub connection with the axial, the axial is swept and is looked into the epaxial lead screw that is equipped with, the axial is swept and is looked into the axle and be connected with the frock, circumference is swept and is looked into epaxial first miniature camera, axial is swept and is looked into epaxial second miniature camera that is equipped with, be equipped with ultrasonic probe on the frock, the control end includes phased array ultrasonic instrument, computer and mechanical control system, phased array ultrasonic instrument is connected with the computer, mechanical control system is connected with the.
2. The wireless ultrasonic testing device of claim 1, wherein the tool further comprises a coupling agent injection port.
3. The wireless ultrasonic detection device according to claim 2, wherein the tool is provided with two ultrasonic probes and two couplant injection ports.
4. The wireless ultrasound detection device of claim 1, wherein the operating system side and the control side are wirelessly connected.
5. The wireless ultrasound inspection device of claim 1, wherein the computer is a desktop computer.
6. The wireless ultrasound inspection device of claim 1, wherein the ultrasound probe is powered by a rechargeable battery.
7. The wireless ultrasound inspection device of claim 1, wherein the mechanical control system is powered by a rechargeable battery.
8. The wireless ultrasonic detection device according to claim 1, wherein the operating system is further provided with an alarm system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921440148.1U CN210604512U (en) | 2019-08-30 | 2019-08-30 | Wireless ultrasonic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921440148.1U CN210604512U (en) | 2019-08-30 | 2019-08-30 | Wireless ultrasonic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210604512U true CN210604512U (en) | 2020-05-22 |
Family
ID=70690695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921440148.1U Active CN210604512U (en) | 2019-08-30 | 2019-08-30 | Wireless ultrasonic detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210604512U (en) |
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2019
- 2019-08-30 CN CN201921440148.1U patent/CN210604512U/en active Active
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