CN111546051B - Automatic assembly process and device of motor - Google Patents
Automatic assembly process and device of motor Download PDFInfo
- Publication number
- CN111546051B CN111546051B CN202010222595.0A CN202010222595A CN111546051B CN 111546051 B CN111546051 B CN 111546051B CN 202010222595 A CN202010222595 A CN 202010222595A CN 111546051 B CN111546051 B CN 111546051B
- Authority
- CN
- China
- Prior art keywords
- motor
- plate shell
- shell
- rotor
- assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides an automatic assembly process and a device of a motor, relating to the field of motor assembly; the method comprises the following steps: providing a workpiece, which comprises a cylinder shell, a rotor and a plate shell with a hollow structure; a motor assembling step for assembling the motor from the workpiece; a beer claw motor procedure for claw out of the clamping block to fixedly connect the cylinder shell and the plate shell; an energization detection step for detecting energization of the motor and performing trial rotation; a knocking and aligning process, which is used for hammering the motor to perform aligning and repairing; an outer core and virtual position detection procedure for measuring the size of the outer core of the motor and the virtual position of the motor; and a post-processing procedure, namely packaging the qualified motors. According to the motor assembling device, the automatic assembly of the motor is realized through the assembly production line, the assembly is accurate, the consistency is high, the assembled motor is detected and repaired through the detection and maintenance line, the qualification rate is improved, the efficiency is improved, the labor cost is reduced, and the working space is saved.
Description
Technical Field
The invention belongs to the field of motor assembly, and particularly relates to an automatic assembly process and device of a motor.
Background
With the rapid development of the micro motor technology, the micro motor is more and more applied to the industries of household appliances, toys, automobiles and the like, and the manufacturing process of the motor is more and more emphasized. The traditional motor has complex manufacturing process and multiple working procedures, and the complex and multiple processes seriously increase the occupation and waste of space and manpower.
Many small assembling links are needed to be combined together in the motor assembling process, the phenomenon of infirm assembling or misplacing assembling is very easy to occur in the manual assembling process, the effects of the aspects of appearance uniformity, consistency, accuracy and the like after manual assembling are poor, the quality of the assembled product is difficult to ensure, the assembling technical requirements on workers are very high, and the labor cost is also very high.
In addition, need detect the motor after the equipment, guarantee the quality of motor, still need repair to the product that fails, it is very high to technical staff's requirement, occupied a large amount of workspace moreover.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an automatic assembly process of a motor, which realizes the automatic assembly of the motor, and has the advantages of accurate assembly and high consistency.
The purpose of the invention is realized by adopting the following technical scheme: provided is an automatic assembly process of a motor, comprising the following steps:
s1: providing a workpiece, which comprises a cylinder shell, a rotor and a plate shell with a hollow structure;
s2: a motor assembling process, wherein a workpiece is conveyed to an assembling production line for assembling the workpiece, and the assembling production line comprises a first assembling mechanism for assembling the rotor and the plate shell, a second assembling mechanism for assembling the plate shell and the barrel shell and a plate shell fixing table; the first assembling mechanism comprises a rotor clamp, a first driving device for controlling the rotor clamp and a positioning mechanism, the first driving device drives the rotor clamp to do lifting motion, when the plate shell fixing table carries a plate shell to move to the first assembling mechanism, the positioning mechanism corresponds to the position of the plate shell fixing table to position the plate shell, and the rotor clamp is pressed downwards to enable a rotor to be installed on the plate shell; the second assembly mechanism comprises a cylinder shell clamp and a second driving device for controlling the cylinder shell clamp, the second driving device drives the cylinder shell clamp to do lifting motion, when a plate shell fixing table carries a plate shell to move to the second assembly mechanism, the cylinder shell clamp is pressed downwards, the cylinder shell is connected with the plate shell, and the rotor is installed inside the cylinder shell;
s3: a beer claw motor process of sending the assembled workpiece to a beer claw mechanism, wherein the beer claw mechanism comprises a beer claw device which comprises a plurality of clamping jaws, and after the beer claw device descends, the clamping jaws are closed so that the opening peripheral wall of the cylinder shell is produced into clamping blocks to fasten the plate shell;
s4: a power-on detection step of sending the motor after the beer claw to a power-on detection mechanism, wherein the power-on detection mechanism comprises a contact connected with a direct-current power supply, and the contact is connected with a joint of the motor to detect whether the motor runs or not;
s5: a striking and core-adjusting process, wherein a motor which does not work in the power-on detection is sent to a striking mechanism, the striking mechanism is a striking hammer, and the striking hammer strikes the motor to perform core-adjusting repair;
s6: an outer core and virtual position detection process, wherein a motor capable of running in the electrifying detection process S4 and a motor after the beating and core adjusting process S5 are sent to an outer core and virtual position detection mechanism, the outer core and virtual position detection mechanism comprises a detection mechanism and a pushing mechanism, the detection mechanism comprises a dial indicator and a drawing shaft chuck, a measuring head of the dial indicator is connected with the drawing shaft chuck, the pushing mechanism corresponds to the detection mechanism, when in detection, the pushing mechanism pushes the motor to move to the detection mechanism, and the drawing shaft chuck clamps the outer core for detection;
s7: and post-processing, namely packaging the qualified motors in the outer core and dummy bit detection step S6.
Preferably, the positioning mechanism corresponds to the plate shell fixing table, the positioning mechanism comprises two spreading needles which move horizontally, and the needle point direction of each spreading needle faces the plate shell fixing table.
Preferably, the beer claw device further comprises a positioning rod, the positioning rod is located on an axial center line of the beer claw device, and the clamping jaw moves radially by taking the positioning rod as a center.
Preferably, in the processes of S3, S4 and S5, the motor is placed in the cartridge holder, the plate shell faces upward, the cartridge holder includes a receiving cavity for placing the cartridge and a positioning pin, and the positioning pin is located at the bottom of the receiving cavity.
Preferably, the striking hammers are located on top of the motor, four of them being in an annular array with respect to the motor, the striking hammers being electric motors provided with an eccentric on the output shaft.
Preferably, the outer core and the virtual position detection mechanism are provided with oil injection devices, and when the drawing shaft chuck draws the outer core, the oil injection devices inject oil into the motor from the lower end of the outer core.
The second purpose of the present invention is to provide an automatic assembling device for a motor, which realizes the above process, so as to automatically assemble the motor, reduce the labor cost, and save the working space.
Provided is an automatic assembling device of a motor, including:
the top of the machine base is provided with a workbench;
the feeding device is arranged on the workbench and used for feeding the cylinder shell, the rotor and the plate shell;
the assembly production line is used for assembling workpieces into a motor and comprises a first assembly mechanism for assembling the rotor and the plate shell, a second assembly mechanism for assembling the plate shell and the barrel shell and a plate shell fixing table; the first assembling mechanism comprises a rotor clamp, a first driving device for controlling the rotor clamp and a positioning mechanism, the first driving device drives the rotor clamp to do lifting motion, when the plate shell fixing table carries a plate shell to move to the first assembling mechanism, the positioning mechanism corresponds to the position of the plate shell fixing table to position the plate shell, and the rotor clamp is pressed downwards to enable a rotor to be installed on the plate shell; the second assembly mechanism comprises a cylinder shell clamp and a second driving device for controlling the cylinder shell clamp, the second driving device drives the cylinder shell clamp to do lifting motion, when a plate shell fixing table carries a plate shell to move to the second assembly mechanism, the cylinder shell clamp is pressed downwards, the cylinder shell is connected with the plate shell, and the rotor is installed inside the cylinder shell;
the beer claw mechanism is used for claw-discharging a clamping block to fixedly connect the cylinder shell and the plate shell and comprises a beer claw device, the beer claw device comprises a plurality of clamping jaws, and after the beer claw device descends, the clamping jaws are closed so that the peripheral wall of an opening of the cylinder shell can be clamped into the clamping block to fasten the plate shell;
the power-on detection mechanism is used for power-on detection and trial rotation of the motor and comprises a contact connected with a direct-current power supply, and the contact is connected with a joint of the motor to detect whether the motor runs or not;
the striking mechanism is a striking hammer which strikes the motor to perform core adjustment and repair;
the detection mechanism comprises a detection mechanism and a pushing mechanism, the detection mechanism comprises a dial indicator and a drawing shaft chuck, a measuring head of the dial indicator is connected with the drawing shaft chuck, the pushing mechanism corresponds to the detection mechanism, the pushing mechanism pushes the motor to move towards the detection mechanism during detection, and the drawing shaft chuck clamps the outer core for detection;
and the conveying device is used for conveying workpieces and is sequentially connected with the feeding device, the assembly production line, the beer claw mechanism, the power-on detection mechanism, the tapping mechanism and the outer core and dummy position detection mechanism.
Preferably, the feeding device comprises a cylinder shell feeding device, a rotor feeding device and a plate shell feeding device, the plate shell feeding device is connected with the conveying device, the rotor feeding device is connected with the first assembly mechanism, and the cylinder shell feeding device is connected with the second assembly mechanism.
Preferably, the conveying device comprises a rotatable feeding disc, a roundabout conveying belt and a linear conveying belt, the feeding disc is installed on an assembly production line, a shell fixing table is arranged at the top of the feeding disc, the feeding disc rotates to convey the shells to a first assembly mechanism so that the rotor and the shells are assembled, and the feeding disc continues to rotate to convey the rotor and the shell assemblies to a second assembly mechanism so that the rotor and the shells are assembled into a motor; the roundabout conveyor belt is sequentially connected with the beer claw mechanism, the power-on detection mechanism and the beating mechanism, and is provided with a cylinder shell fixing seat; the linear conveyor belt is connected with the outer core and the virtual position detection mechanism.
Preferably, a first mechanical arm for a turnover motor is arranged between the feeding tray and the roundabout conveyor belt, and a second mechanical arm is arranged between the roundabout conveyor belt and the linear conveyor belt.
Compared with the prior art, the invention has the beneficial effects that: according to the automatic assembly process of the motor, the automatic assembly of the motor is realized through the assembly production line, the assembly is accurate, the consistency is high, the assembled motor is detected and repaired through the detection and maintenance line, the qualification rate is improved, and the efficiency is improved.
Furthermore, the automatic assembling device for the motor realizes automatic assembling of the motor, improves assembling quality and efficiency, reduces labor cost and saves working space.
Drawings
FIG. 1 is a flow chart of an automated assembly process for a motor of the present invention;
FIG. 2 is a top view of an automated assembly apparatus for a motor of the present invention;
FIG. 3 is a front view of an automatic assembly apparatus for a motor of the present invention;
FIG. 4 is a right side view of an automatic assembly apparatus for a motor of the present invention;
FIG. 5 is a schematic structural view of the first assembly mechanism of FIG. 2 in accordance with the present invention;
FIG. 6 is another angular configuration of the first assembly mechanism of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic structural view of the second assembly mechanism of FIG. 2 in accordance with the present invention;
FIG. 8 is a schematic structural view of the beer claw mechanism of FIG. 2 of the present invention;
FIG. 9 is a schematic structural view of the energization detecting mechanism of FIG. 2 in accordance with the present invention;
fig. 10 is a schematic structural view of the rapping mechanism of fig. 2 in accordance with the present invention;
fig. 11 is a schematic view of the outer core and dummy bit detection mechanism of fig. 2 in accordance with the present invention.
In the figure: 10. returning the rotor; 101. an outer core; 20. a plate shell; 201. a joint; 30. a cartridge housing; 1. a machine base; 21. a cartridge housing feeding device; 22. a plate shell feeding device; 23. a rotor returning and feeding device; 31. a first assembly mechanism; 311. a distraction needle; 32. a second assembly mechanism; 321. a cartridge holder; 33. a beer claw mechanism; 331. a beer claw device; 332. positioning a rod; 34. an energization detecting mechanism; 341. a contact; 35. a tapping mechanism; 36. an outer core and a dummy bit detection mechanism; 361. a drawing shaft chuck; 362. a pushing mechanism; 363. an oiling device; 364. a detection mechanism; 41. a feed tray; 42. a first manipulator; 43. a circuitous conveyor belt; 44. a second manipulator; 45. a linear conveyor belt; 51. a defective product discharge port; 52. discharging a finished product; 61. a plate shell fixing table; 62. a cartridge holder; 621. a positioning pin; 622. a receiving cavity.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
Example 1, referring to fig. 1,
the embodiment provides an automatic assembly process of a motor, which comprises the following steps:
s1: providing a workpiece comprising a cylinder shell with a hollow structure, a rotor and a plate shell;
s2: a motor assembling process, wherein a workpiece is conveyed to an assembling production line for assembling the workpiece, and the assembling production line comprises a first assembling mechanism for assembling a rotor and a plate shell, a second assembling mechanism for assembling the plate shell and a barrel shell and a plate shell fixing table; the first assembling mechanism comprises a rotor clamp, a first driving device for controlling the rotor clamp and a positioning mechanism, the first driving device drives the rotor clamp to do lifting motion, when the plate shell fixing table carries a plate shell to move to the first assembling mechanism, the positioning mechanism corresponds to the position of the plate shell fixing table to position the plate shell, and the rotor clamp is pressed downwards to enable a rotor to be installed on the plate shell; the second assembly mechanism comprises a cylinder shell clamp and a second driving device for controlling the cylinder shell clamp, the second driving device drives the cylinder shell clamp to do lifting motion, when a plate shell fixing table carries a plate shell to move to the second assembly mechanism, the cylinder shell clamp is pressed downwards, the cylinder shell is connected with the plate shell, and the rotor is installed inside the cylinder shell;
s3: a beer claw motor process of sending the assembled workpiece to a beer claw mechanism, wherein the beer claw mechanism comprises a beer claw device which comprises a plurality of clamping jaws, and after the beer claw device descends, the clamping jaws are closed so that the opening peripheral wall of the cylinder shell is produced into clamping blocks to fasten the plate shell;
s4: an energization detecting step of sending the motor after the beer claw motor step S3 to an energization detecting means including a contact connected to a dc power supply, the contact being connected to a joint of the motor to detect whether or not the motor is operating;
s5: a striking and core-adjusting process, wherein a motor which does not work in the power-on detection is sent to a striking mechanism, the striking mechanism is a striking hammer, and the striking hammer strikes the motor to perform core-adjusting repair;
s6: an outer core and virtual position detection process, wherein a motor capable of running in the electrifying detection process S4 and a motor after the beating and core adjusting process S5 are sent to an outer core and virtual position detection mechanism, the outer core and virtual position detection mechanism comprises a detection mechanism and a pushing mechanism, the detection mechanism comprises a dial indicator and a drawing shaft chuck, a measuring head of the dial indicator is connected with the drawing shaft chuck, the pushing mechanism corresponds to the detection mechanism, when in detection, the pushing mechanism pushes the motor to move to the detection mechanism, the drawing shaft chuck clamps the outer core for detection, and defective products which are not detected are separately processed;
s7: and a post-processing step of packing the qualified motors in the outer core and dummy bit detection step S6.
Example 2, referring to fig. 2 to 11,
referring to fig. 2 to 4, the present embodiment provides an automatic assembling apparatus of a motor, including: the device comprises a base 1, and a feeding device, an assembly production line, a detection and maintenance line and a conveying device which are arranged on a workbench at the top of the base 1; the feeding device sends the workpiece to an assembly production line to assemble the motor, the motor is sent to a detection and maintenance line through the conveying device to be detected and maintained, and finally the produced motor is subjected to post-processing.
Referring to fig. 2, the feeding device comprises a cartridge shell feeding device 21, a rotor feeding device 23 and a plate shell feeding device 22, the plate shell feeding device 22 is connected with a conveying device, the rotor feeding device 23 is connected with a first assembling mechanism 31, and the cartridge shell feeding device 21 is connected with a second assembling mechanism 32, so that feeding of the cartridge shell, the rotor and the plate shell is realized.
Referring to fig. 2 and 5 to 7, the assembly line includes a first assembly mechanism 31 for assembling the rotor 10 with the board housing 20, a second assembly mechanism 32 for assembling the board housing 20 with the cartridge housing 30, and a board housing fixing table 61; the first assembling mechanism 31 comprises a rotor fixture, a first driving device for controlling the rotor fixture and a positioning mechanism, the first driving device drives the rotor fixture to perform lifting movement, when the board shell fixing table 61 carries the board shell 20 and moves to the first assembling mechanism 31, the positioning mechanism corresponds to the board shell fixing table 61 in position so as to position the board shell 20, the positioning mechanism comprises two opening pins 311 performing horizontal movement, the needle point direction of the opening pins 311 faces the board shell fixing table 61, and the rotor fixture is pressed downwards so that the rotor 10 is installed on the board shell 20; second assembly device 32 includes cartridge case anchor clamps 321 and the second drive arrangement of control cartridge case anchor clamps 321, second drive arrangement drive cartridge case anchor clamps 321 is elevating movement, carries on the shell to move extremely when board shell fixed station 61 second assembly device 32, cartridge case anchor clamps 321 pushes down, cartridge case 30 with board shell 20 is connected just return rotor 10 and install inside cartridge case 30.
Referring to fig. 2, the inspection and maintenance line includes a beer claw mechanism 33, a current supply detection mechanism 34, a tapping mechanism 35, and an outer core and dummy position detection mechanism 36.
Referring to fig. 8, a beer claw mechanism 33 is used for claw out of the clamping block to fixedly connect the cartridge housing 30 with the plate housing, the beer claw mechanism 33 comprises a beer claw device and a moving mechanism for driving the beer claw device, the beer claw assembly includes a plurality of clamping jaws 331, a motor is disposed in the cartridge housing holder 62 with the plate housing 20 facing upward, the cartridge holder 62 comprises a receiving cavity 622 for placing the cartridge 30 and a positioning needle 621, the positioning needle 621 is located at the bottom of the receiving cavity 622, the positioning needle 621 pierces into the positioning hole of the cartridge case 30 to position the motor, after the cartridge housing holder 62, in which the motor is arranged, is moved to the beer claw mechanism 33, the beer claw device further comprises a positioning rod 332, the positioning rod 332 is positioned on the axial line of the beer claw device, the beer claw device descends, the clamping jaw 331 radially moves by taking the positioning rod 332 as the center, so that the jaws 331 are folded to produce a latch with the open peripheral wall of the cartridge case 30 to fasten the board case.
Referring to fig. 9, the energization detecting mechanism 34 is used for detecting and testing the energization of the motor, and includes a contact 341 connected to a dc power source, and a connector 201 is disposed on the board housing 20, and when the cartridge housing fixing seat 62 transports the motor to the energization detecting mechanism 34, the contact 341 is connected to the connector 201 of the motor to detect whether the motor is running.
Referring to fig. 10, the striking mechanism 35 includes four striking hammers located at the top of the motor and about the motor annular array, the striking hammers being electric motors with eccentric wheels on the output shaft that strike the cartridge housing 30 for coring repairs.
Referring to fig. 11, an outer core and dummy position detecting mechanism 36 for measuring the size of the outer core of the motor and the dummy position of the motor, the outer core and dummy position detection mechanism 36 includes a detection mechanism 364 and a pushing mechanism 362, the pushing mechanism 362 is a cylinder, the detection mechanism 364 comprises a dial indicator and a drawing shaft chuck 361, a measuring head of the dial indicator is connected with the drawing shaft chuck 361, the pushing mechanism 362 corresponds to the detection mechanism 364, at the time of inspection, the pushing mechanism 362 pushes the motor to move toward the inspection mechanism 364, the drawing collet 361 clamps the outer core 101 for inspection to measure the size of the outer core 101, meanwhile, the pulling collet 361 pulls the outer core 101 to detect the virtual position of the motor, the outer core and virtual position detecting mechanism 36 is provided with an oil injecting device 363, when the drawing collet 361 draws the outer core 101, the oil injection device 363 injects oil from the lower end of the outer core 101 into the motor.
Referring to fig. 2, the conveying device is used for conveying workpieces, and the conveying device is sequentially connected with a feeding device, an assembly production line and a detection and maintenance line. The conveying device comprises a rotatable feeding disc 41, a roundabout conveying belt 43 and a linear conveying belt 45, the feeding disc is installed on an assembly production line, a shell fixing table is arranged at the top of the feeding disc, the feeding disc rotates to convey the shells to the first assembly mechanism 31 so that the rotor and the shells are assembled, and the feeding disc continues to rotate to convey the rotor and the shell assemblies to the second assembly mechanism 32 so that the rotor and the shell assemblies are assembled into a motor; a first mechanical arm 42 for turning over a motor is arranged between the feeding tray 41 and the roundabout conveyor belt 43, the motor of the feeding tray 41 is placed in the roundabout conveyor belt 43 by the first mechanical arm 42, the roundabout conveyor belt 43 is sequentially connected with the beer claw mechanism 33, the energization detection mechanism 34 and the knocking mechanism 35, the roundabout conveyor belt 43 is provided with a barrel shell fixing seat for placing the motor, a second mechanical arm 44 is arranged between the roundabout conveyor belt 43 and the linear conveyor belt 45, the linear conveyor belt 45 is connected with the outer core and the false position detection mechanism 36, products processed by the false position detection mechanism 36 are conveyed out of a finished product discharge port 52, and defective products processed by the false position detection mechanism 36 are conveyed out of a non-defective product discharge port 51.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (10)
1. An automatic assembly process of a motor is characterized in that: the method comprises the following steps:
s1: providing a workpiece, which comprises a cylinder shell, a rotor and a plate shell with a hollow structure;
s2: a motor assembling process, wherein a workpiece is conveyed to an assembling production line for assembling the workpiece, and the assembling production line comprises a first assembling mechanism for assembling the rotor and the plate shell, a second assembling mechanism for assembling the plate shell and the barrel shell and a plate shell fixing table; the first assembling mechanism comprises a rotor clamp, a first driving device for controlling the rotor clamp and a positioning mechanism, the first driving device drives the rotor clamp to do lifting motion, when the plate shell fixing table carries a plate shell to move to the first assembling mechanism, the positioning mechanism corresponds to the position of the plate shell fixing table to position the plate shell, and the rotor clamp is pressed downwards to enable a rotor to be installed on the plate shell; the second assembly mechanism comprises a cylinder shell clamp and a second driving device for controlling the cylinder shell clamp, the second driving device drives the cylinder shell clamp to do lifting motion, when a plate shell fixing table carries a plate shell to move to the second assembly mechanism, the cylinder shell clamp is pressed downwards, the cylinder shell is connected with the plate shell, and the rotor is installed in the cylinder shell;
s3: a beer claw motor process of sending the assembled workpiece to a beer claw mechanism, wherein the beer claw mechanism comprises a beer claw device which comprises a plurality of clamping jaws, and after the beer claw device descends, the clamping jaws are closed so that the opening peripheral wall of the cylinder shell is produced into clamping blocks to fasten the plate shell;
s4: an energization detecting step of sending the motor after the beer claw motor step S3 to an energization detecting means including a contact connected to a dc power supply, the contact being connected to a joint of the motor to detect whether or not the motor is operating;
s5: a striking and core adjusting process, wherein a motor which does not operate in the process of electrification detection is sent to a striking mechanism, the striking mechanism is a striking hammer, and the striking hammer strikes the motor to carry out core adjusting and repairing;
s6: an outer core and virtual position detection process, wherein a motor capable of running in the electrifying detection process S4 and a motor after the beating and core adjusting process S5 are sent to an outer core and virtual position detection mechanism, the outer core and virtual position detection mechanism comprises a detection mechanism and a pushing mechanism, the detection mechanism comprises a dial indicator and a drawing shaft chuck, a measuring head of the dial indicator is connected with the drawing shaft chuck, the pushing mechanism corresponds to the detection mechanism, when in detection, the pushing mechanism pushes the motor to move to the detection mechanism, and the drawing shaft chuck clamps the outer core for detection;
s7: and a post-processing step of packing the qualified motors in the outer core and dummy bit detection step S6.
2. An automatic assembling process of a motor according to claim 1, wherein: the positioning mechanism corresponds to the plate shell fixing table and comprises two spreading needles which move horizontally, and the needle point direction of each spreading needle faces the plate shell fixing table.
3. An automatic assembling process of a motor according to claim 1, wherein: the beer claw device further comprises a positioning rod, the positioning rod is located on the axis of the beer claw device, and the clamping jaw moves radially by taking the positioning rod as the center.
4. An automatic assembling process of a motor according to claim 1, wherein: in the processes of S3, S4, and S5, the motor is placed in the cartridge holder, the plate shell faces upward, the cartridge holder includes a receiving cavity for placing the cartridge and a positioning pin, and the positioning pin is located at the bottom of the receiving cavity.
5. An automatic assembling process of a motor according to claim 1, wherein: the striking hammers are located at the tops of the motors, four striking hammers are arranged and are in an annular array relative to the motors, and the striking hammers are motors with eccentric wheels on output shafts.
6. An automatic assembling process of a motor according to claim 1, wherein: the outer core and the virtual position detection mechanism are provided with oil injection devices, and when the outer core is pulled by the pulling shaft chuck, the oil injection devices inject oil into the motor from the lower end of the outer core.
7. An automatic assembling apparatus of a motor for realizing an automatic assembling process of a motor according to any one of claims 1 to 6, comprising:
the top of the machine base is provided with a workbench;
the feeding device is arranged on the workbench and is used for feeding the cylinder shell, the rotor and the plate shell;
the assembly production line is used for assembling workpieces into a motor and comprises a first assembly mechanism for assembling the rotor and the plate shell, a second assembly mechanism for assembling the plate shell and the barrel shell and a plate shell fixing table; the first assembling mechanism comprises a rotor clamp, a first driving device for controlling the rotor clamp and a positioning mechanism, the first driving device drives the rotor clamp to do lifting motion, when the plate shell fixing table carries a plate shell to move to the first assembling mechanism, the positioning mechanism corresponds to the position of the plate shell fixing table to position the plate shell, and the rotor clamp is pressed downwards to enable a rotor to be installed on the plate shell; the second assembly mechanism comprises a cylinder shell clamp and a second driving device for controlling the cylinder shell clamp, the second driving device drives the cylinder shell clamp to do lifting motion, when a plate shell fixing table carries a plate shell to move to the second assembly mechanism, the cylinder shell clamp is pressed downwards, the cylinder shell is connected with the plate shell, and the rotor is installed inside the cylinder shell;
the beer claw mechanism is used for claw-discharging a clamping block to fixedly connect the cylinder shell and the plate shell and comprises a beer claw device, the beer claw device comprises a plurality of clamping jaws, and after the beer claw device descends, the clamping jaws are closed so that the peripheral wall of an opening of the cylinder shell can be clamped into the clamping block to fasten the plate shell;
the power-on detection mechanism is used for power-on detection and trial rotation of the motor and comprises a contact connected with a direct-current power supply, and the contact is connected with a joint of the motor to detect whether the motor runs or not;
the striking mechanism is a striking hammer which strikes the motor to perform core adjustment and repair;
the detection mechanism comprises a detection mechanism and a pushing mechanism, the detection mechanism comprises a dial indicator and a drawing shaft chuck, a measuring head of the dial indicator is connected with the drawing shaft chuck, the pushing mechanism corresponds to the detection mechanism, the pushing mechanism pushes the motor to move towards the detection mechanism during detection, and the drawing shaft chuck clamps the outer core for detection;
and the conveying device is used for conveying workpieces and is sequentially connected with the feeding device, the assembly production line, the beer claw mechanism, the electrifying detection mechanism, the knocking mechanism and the outer core and dummy position detection mechanism.
8. An automatic assembling apparatus of a motor according to claim 7, wherein: the feeding device comprises a cylinder shell feeding device, a rotor feeding device and a plate shell feeding device, the plate shell feeding device is connected with the conveying device, the rotor feeding device is connected with the first assembly mechanism, and the cylinder shell feeding device is connected with the second assembly mechanism.
9. An automatic assembling apparatus of a motor according to claim 8, wherein: the conveying device comprises a rotatable feeding tray, a circuitous conveying belt and a linear conveying belt,
the feeding disc is installed on an assembly production line, a plate shell fixing table is arranged at the top of the feeding disc, the feeding disc rotates to convey the plate shell to a first assembly mechanism so that the rotor and the plate shell are assembled, and the feeding disc continues to rotate to convey the rotor and the plate shell assembly to a second assembly mechanism so that a motor is assembled;
the roundabout conveyor belt is sequentially connected with the beer claw mechanism, the power-on detection mechanism and the beating mechanism, and is provided with a cylinder shell fixing seat;
the linear conveyor belt is connected with the outer core and the virtual position detection mechanism.
10. An automatic assembling apparatus of a motor according to claim 9, wherein: and a first manipulator for turning the motor is arranged between the feeding disc and the roundabout conveying belt, and a second manipulator is arranged between the roundabout conveying belt and the linear conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010222595.0A CN111546051B (en) | 2020-03-26 | 2020-03-26 | Automatic assembly process and device of motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010222595.0A CN111546051B (en) | 2020-03-26 | 2020-03-26 | Automatic assembly process and device of motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111546051A CN111546051A (en) | 2020-08-18 |
| CN111546051B true CN111546051B (en) | 2022-06-21 |
Family
ID=71996281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010222595.0A Active CN111546051B (en) | 2020-03-26 | 2020-03-26 | Automatic assembly process and device of motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111546051B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113258732B (en) * | 2021-05-12 | 2022-04-08 | 绍兴市上虞良品电机有限公司 | Automatic motor assembly production line |
| CN113300547B (en) * | 2021-05-12 | 2022-05-31 | 绍兴市上虞良品电机有限公司 | Automatic motor installation production line |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4988360B2 (en) * | 2007-01-12 | 2012-08-01 | 本田技研工業株式会社 | Gear device assembly method |
| CN201556995U (en) * | 2009-11-06 | 2010-08-18 | 美的集团有限公司 | Motor end cover of ventilation fan |
| CN104339159B (en) * | 2013-08-08 | 2017-05-03 | 上海信耀电子有限公司 | Automatic assembling device for car dimming motors |
-
2020
- 2020-03-26 CN CN202010222595.0A patent/CN111546051B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN111546051A (en) | 2020-08-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103418698B (en) | Full-automation accessory assembly machine | |
| US10989622B2 (en) | Leak test machine for cylinder head, engine block, or a similar workpiece | |
| CN111546051B (en) | Automatic assembly process and device of motor | |
| CN202606709U (en) | Full-automatic accessory assembly machine | |
| CN201198067Y (en) | Six-station automatic rotating welding machine for chain element | |
| CN105499995B (en) | A kind of fuel pump production line | |
| CN103124038A (en) | Flexible automatic assembling machine of mobile communication radio frequency coaxial connector | |
| CN106312294B (en) | Frock clamp for water cooling motor housing straight seam welding and straight seam welding technique | |
| CN202676209U (en) | Automatic detection device of motor commutator | |
| CN107309562B (en) | Automatic welding and feeding equipment for oxygen sensor and operation method thereof | |
| CN107570855B (en) | Automatic projection welding device for nuts | |
| CN109397704A (en) | Full-automatic battery socket spare and accessory parts kludge | |
| CN102554529B (en) | Automatic spot-welding equipment | |
| CN113162337B (en) | Automatic loop wire of submersible motor | |
| CN214642727U (en) | Special honing machine of rotation multistation connecting rod | |
| CN104708245B (en) | Welding method of rotating table type multi-station progressive lifting ring welding machine | |
| CN107363532A (en) | A kind of electrical box automatic assembling apparatus | |
| CN209466676U (en) | Full-automatic battery socket spare and accessory parts kludge | |
| CN113118784B (en) | Automatic avatar tube production line | |
| KR100508412B1 (en) | Battery cell welding machine and welding method using the same | |
| CN211516343U (en) | Eight-station soldering tin and detecting device | |
| CN112828759A (en) | Special honing machine of rotation multistation connecting rod | |
| CN209919141U (en) | Axle housing Y seam welding workstation | |
| CN111590320A (en) | Assembling device and assembling method for oil outlet seat assembly of magnetic system of fuel pump | |
| CN111843483A (en) | Automatic feeding and discharging equipment of boiler for steam ironing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221213 Address after: 512500 Guangdong County of Shixing city in Shaoguan Province town of Taiping village head yellow garden Patentee after: Guangdong Standard Motor Technology Co.,Ltd. Address before: 518000 room 1105, floor 11, Jinqi Zhigu, No. 1, tangling Road, Taoyuan Street, Nanshan District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN HAOYU INTELLIGENT Co.,Ltd. |
|
| TR01 | Transfer of patent right |