CN105863112B - A kind of modularization light gauge cold-formed steel shape assembled wall and its connection type - Google Patents
A kind of modularization light gauge cold-formed steel shape assembled wall and its connection type Download PDFInfo
- Publication number
- CN105863112B CN105863112B CN201610231828.7A CN201610231828A CN105863112B CN 105863112 B CN105863112 B CN 105863112B CN 201610231828 A CN201610231828 A CN 201610231828A CN 105863112 B CN105863112 B CN 105863112B
- Authority
- CN
- China
- Prior art keywords
- light gauge
- gauge cold
- shaped
- steel shape
- type
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 121
- 239000010959 steel Substances 0.000 title claims abstract description 121
- 210000002356 Skeleton Anatomy 0.000 claims abstract description 55
- 238000010079 rubber tapping Methods 0.000 claims abstract description 44
- 239000010410 layers Substances 0.000 claims abstract description 22
- 210000000282 Nails Anatomy 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 239000000463 materials Substances 0.000 claims abstract description 5
- 239000000945 fillers Substances 0.000 claims abstract description 3
- 239000000203 mixtures Substances 0.000 claims description 17
- 230000023298 conjugation with cellular fusion Effects 0.000 claims description 8
- 230000013011 mating Effects 0.000 claims description 8
- 230000021037 unidirectional conjugation Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 3
- 238000000034 methods Methods 0.000 claims description 3
- 230000000051 modifying Effects 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- JHLNERQLKQQLRZ-UHFFFAOYSA-N Calcium silicate Chemical compound 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[Ca+2].[Ca+2].[O-][Si]([O-])([O-])[O-] JHLNERQLKQQLRZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 239000004568 cements Substances 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 239000011094 fiberboard Substances 0.000 claims description 2
- 238000005755 formation reactions Methods 0.000 claims description 2
- 239000011490 mineral wool Substances 0.000 claims description 2
- -1 plasterboard Substances 0.000 claims description 2
- 229920002223 polystyrenes Polymers 0.000 claims description 2
- 239000011496 polyurethane foam Substances 0.000 claims description 2
- 239000011257 shell materials Substances 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 1
- 238000004321 preservation Methods 0.000 abstract description 6
- 238000010586 diagrams Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000000354 decomposition reactions Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 210000000988 Bone and Bones Anatomy 0.000 description 1
- 239000002131 composite materials Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000005516 engineering processes Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000036633 rest Effects 0.000 description 1
- 239000007787 solids Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/58—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
- E04B2/60—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal characterised by special cross-section of the elongated members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection . Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection . Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
Abstract
Description
Technical field
The present invention relates to a kind of industrial light gauge cold-formed steel shape assembled wall module, the shape that punches light gauge cold-formed steel shapes Horizontal, vertical connection type, belongs to technical field of structural engineering, particularly relates to a kind of collection between assembled wall module and wall body module The connection type of heat preservation, structure, the integrated assembled wall of window and its method for manufacturing and the assembled wall intermodule and Its installation procedure.
Background technology
At home and abroad in field of steel structure, wood siding wall, prefabricated is broadly divided into suitable for low, multilayer assembled architecture wall Reinforced concrete shear wall, steel plate shear force wall, light gauge cold-formed steel shape concrete shear force wall.The above wall group of domestic and international Successful utilization It is many at building system sample, such as timber structural system, modularization reinforced concrete wallboard system, light steel container module body System, cold-formed steel residence system.But the assembling degree of most of assembled wall also rests on structure both at home and abroad at present In part level, there is certain difference to the modularized design of integral wall, modularized production, modularization transport, modularization installation Away from especially there is also prodigious development spaces on heat preservation, structure-integrated assembled wall.Just because of current assembled Wall body module makeup is low with degree, and a large amount of labour cost is needed when processing, installing, and causes the cost of wall high, and then makes whole build The cost built rises.Therefore, it is high to invent a kind of modular assembly degree, from heavy and light, industrial flow-line is suitble to produce, collection heat preservation, Structure-integrated light gauge cold-formed steel shape assembled wall can not only save a large amount of cost of labor, and the scene of can reducing Wet construction and construction period have larger engineering significance in low, multilayer assembled architecture.
Invention content
The present invention proposes a kind of novel modularization light gauge cold-formed steel shape assembled wall and its connection type, goal of the invention It is through U-shaped cross slide way, the vertical edge column of c-type, U-shaped vertical connector, laterally U-shaped support, the vertical central post of c-type, lock Riveting forms light gauge cold-formed steel shape skeleton, the shape that punches light gauge cold-formed steel shape skeleton；Pass through light gauge cold-formed steel shape skeleton, the shape that punches clod wash Light-gauge steel section skeleton, shingle nail, insulating layer, vertically pulling-resistant connector, tapping screw form light gauge cold-formed steel shape assembled wall mould Block, the shape that punches light gauge cold-formed steel shape assembled wall module；Vertical load and horizontal loading are born by light gauge cold-formed steel shape skeleton； Vertical load is born by the shape light gauge cold-formed steel shape skeleton that punches and realizes window, wall integration；It is used as core by insulating layer Material is packed into light gauge cold-formed steel shape skeleton, and bearing capacity of wall body is improved for keeping the temperature, limiting the deformation of light gauge cold-formed steel shape keel；It is logical It crosses light gauge cold-formed steel shape keel and adds shingle nail to improve the horizontal shear strength, cracking resistance, shock resistance of wall；Pass through The connection that the U-shaped vertical connector, tapping screw of outer rim, wall body module horizontal connector are formed in light gauge cold-formed steel shape skeleton Mode is used for realizing horizontal connection between wall body module；Pass through U-shaped cross slide way, the self tapping of outer rim in light gauge cold-formed steel shape skeleton The connection type that screw, flower basket bolt are formed is used for realizing the vertical connection between wall body module.This assembled wall modular assembly Change degree is high, is suitble to industrialization flow line production, is collection heat preservation, structure-integrated, horizontal, vertical connection type it is safe and reliable and It is easy to construction and installation, replaces, cost is relatively low.
To achieve the above object, the technical solution adopted by the present invention is：
A kind of modularization light gauge cold-formed steel shape assembled wall and its connection type, wherein assembled wall include main body framework, Flower basket bolt (4), vertically pulling-resistant connector (5), tapping screw (6), insulating layer (7), shingle nail (8)；The main body framework point For light gauge cold-formed steel shape skeleton (1) or the shape light gauge cold-formed steel shape skeleton (2) that punches, two kinds of different skeleton correspondences punch or do not punch Installation wall；Main body framework includes U-shaped cross slide way (1a), the vertical edge column of c-type (1b), U-shaped vertical connector (1c), cross To U-shaped support (1d), the vertical central post of c-type (1e), lock riveting (3), the vertical edge column of c-type (1b) is logical with U-shaped cross slide way (1a) Cross lock riveting (3) connection composition rectangular frame；The vertical central post of two c-types (1e) is mutually connected vertically group with laterally U-shaped support (1d) Across structure, the decussate texture are connect with rectangular frame inner wall by locking riveting (3)；The central filler of main body framework has guarantor Warm layer (7), shingle nail (8) are connect with main body framework by tapping screw (6).
The horizontal connection of the adjacent two light gauge cold-formed steel shapes assembled wall intermodule in left and right is equipped with by two in the horizontal direction Back-to-back by lock riveting (3) connect wall body module horizontal connector (9), wall body module horizontal connector (9) by two groups from Screw (6) is attacked to be fixedly connected with U-shaped vertical connector (1c)；The U-shaped vertical connector (1c) of adjacent two wall body module, level connect Horizontal connection mode (10) between fitting (9) and tapping screw (6) composition wall body module, passes through horizontal connection mode between wall body module (10) horizontal connection of adjacent two light gauge cold-formed steel shapes assembled wall intermodule is realized；
The vertical connection of neighbouring two light gauge cold-formed steel shapes assembled wall intermodule between wall body module by vertically connecting Mode (11) realizes that vertical connection type (11) is by tapping screw (6), U-shaped cross slide way (1a), flower basket bolt between wall body module (4) form, in upper wall under U-shaped cross slide way (1a) and the upper U-shaped cross slide way (1a) in floor girder truss pass through from Screw (6) is attacked to be connected, upper U-shaped cross slide way (1a) in lower layer's wall in floor girder truss under U-shaped cross slide way (1a) It is connected by tapping screw (6), the lower flower basket bolt (4) in upper wall is with the upper flower basket bolt (4) in lower layer's wall in building Plate girder is connected in setting a roof beam in place by mating sleeve.
Light gauge cold-formed steel shape skeleton (1) is with the shape light gauge cold-formed steel shape skeleton (2) that punches will be good by modulated dimension blanking U-shaped cross slide way (1a), the vertical edge column of c-type (1b), U-shaped vertical connector (1c), laterally U-shaped support (1d), c-type are vertical Central post (1e) is put on factory lines workbench and is pre-positioned, and the vertical edge column of c-type (1b) passes through with U-shaped cross slide way (1a) It locks riveting (3) and connects composition rectangular frame；The vertical central post of two c-types (1e) is mutually connected vertically composition with laterally U-shaped support (1d) Decussate texture, the decussate texture are connect with rectangular frame inner wall by locking riveting (3).
Light gauge cold-formed steel shape skeleton (1) and the U-shaped cross slide way (1a) in the shape light gauge cold-formed steel shape skeleton (2) that punches, c-type Vertical edge column (1b), U-shaped vertical connector (1c), laterally U-shaped support (1d), the vertical central post of c-type (1e) are wall thickness The light gauge cold-formed steel shape of 0.7mm-3mm, intensity Q235, Q345, LQ550；The model M8-M16 of flower basket bolt (4).
Insulating layer (7) is the light thermal-insulation of polystyrene foam or extruded sheet or hard polyurethane foam or mineral wool composition Material, dry density 100-500Kg/m3, compression strength is more than or equal to 2Mpa, and thermal coefficient is less than 0.055w/m.k.
Material in shingle nail (8) is 1-2mm profiled sheets, cement pressure fiberboard, plasterboard, calcium silicate board, plank, It is connected by tapping screw (6) with light gauge cold-formed steel shape skeleton (1), with U-shaped cross slide way (1a), the vertical edge column of c-type (1b) Tapping screw (6) is smaller than equal to 150mm when being connected, and is connected with laterally U-shaped support (1d), the vertical central post of c-type (1e) When tapping screw (6) be smaller than equal to 300mm.
Wall body module horizontal connector (9) is that two back-to-back C-type steels connect the compound section to be formed by locking riveting.
Horizontal connection mode (10) is the cross sectional shape combination U using wall body module horizontal connector (9) between wall body module The vertical connector of type (1c) passes through the fixed connection formed of tapping screw (6).
Vertical connection type (11) is to combine flower basket bolt (4) and self tapping using U-shaped cross slide way (1a) between wall body module The connection that screw (6) is formed.
The present invention is that the improvement based on traditional light gauge cold-formed steel shape assembled wall is promoted, in contrast advantages of the present invention It is：
1, in insulating layer filling light gauge cold-formed steel shape keel, the insulation effect not only played, and clod wash can be limited The deformation of shaped steel improves the bearing capacity of integral wall module.
2, the component connection in light gauge cold-formed steel shape skeleton introduces the lock riveting connection of automotive field instead of traditional self tapping spiral shell Nail connection, can not only improve intensity, the rigidity of connection, and can be with significant increase joint efficiency.
3, light gauge cold-formed steel shape skeleton adds shingle nail, not only can be with maintenance function, and can improve the level of wall Shear resistance, cracking resistance, shock resistance.
4, the shape that punches light gauge cold-formed steel shape skeleton, which not only plays, bears vertical load-bearing effect, and can realize window, wall Integration.
5, wall body module is in actual production, and each component is according to modulated dimension completely by factory lines into line number Wordization is processed, assembles, is connected automatically, is not only able to ensure that the quality of production and precision reduce assembly difficulty, and production efficiency pole It is big to be promoted, a large amount of labour cost is saved, overall cost is reduced.
6, wall body module passes through wall body module horizontal connector, U-shaped vertical connector, tapping screw in actual installation The novel wall intermodule horizontal connection mode of formation can improve and be horizontally mounted efficiency between module；It is led by U-shaped transverse direction The vertical connection type of novel wall intermodule that rail, flower basket bolt, tapping screw are formed can not only improve the vertical peace of module Positioning accuracy is filled, and more stable, safe vertical connection can be provided；
7, modularization light gauge cold-formed steel shape assembled wall of the invention is structure set load-bearing, heat preservation, the integrated wall of window Body, connection type quickness and high efficiency, integrated and assembling degree is high, and labour cost is largely saved, low cost, simple structure.
Description of the drawings
Fig. 1 is light gauge cold-formed steel shape skeleton schematic diagram.
Fig. 2 is light gauge cold-formed steel shape frame member decomposition diagram.
Fig. 3 is the shape light gauge cold-formed steel shape skeleton schematic diagram that punches.
Fig. 4 is the shape light gauge cold-formed steel shape frame member decomposition diagram that punches.
Fig. 5 is tapping screw in light gauge cold-formed steel shape skeleton, lock riveting floor plan.(note：+ it is tapping screw, ● for lock Riveting)
Fig. 6 is tapping screw tapping screw in punching shape light gauge cold-formed steel shape skeleton, lock riveting floor plan (note：+ for certainly Screw is attacked, ● for lock riveting).
Fig. 7 is light gauge cold-formed steel shape assembled wall module sectional view.
Fig. 8 is the shape light gauge cold-formed steel shape assembled wall module sectional view that punches.
Fig. 9 is vertically pulling-resistant connector schematic diagram.
Figure 10 is wall body module horizontal connector schematic diagram.
Figure 11 is the overall structure sectional view of modular combination wall.
Figure 12 is horizontal connection mode detail drawing (B-B sectional views) between wall body module.
Figure 13 is vertical connection type detail drawing (A-A sectional views) between wall body module.
Figure 14 is the overall structure figure of modular combination wall
In figure：1- light gauge cold-formed steel shapes skeleton, 1a-U types cross slide way, the vertical edge column of 1b-C types, 1c-U types vertically connect Laterally U-shaped support, the vertical central post of 1e-C types, 2- punch shape light gauge cold-formed steel shape skeleton, the riveting of 3- locks, 4- gaily decorated basket spiral shells by fitting, 1d- Bolt, 5- vertically pulling-resistants connector, 6- tapping screws, 7- insulating layers, 8- shingle nails, 9- wall body modules horizontal connector, 10- walls Vertical connection type between intermodule horizontal connection mode, 11- wall body modules.
Specific implementation mode
Describe the preferred forms of the present invention in detail below in conjunction with technical solution and attached drawing：
Modularization light gauge cold-formed steel shape assembled wall manufactures process：
When it is implemented, first according to the good U of modular dimension (0.6m) blanking of modularization light gauge cold-formed steel shape assembled wall During type cross slide way (1a), the vertical edge column of c-type (1b), U-shaped vertical connector (1c), lateral U-shaped support (1d), c-type are vertical Above-mentioned five kinds of components are pre-positioned by the form of attached drawing 1,2,3,4 on factory lines, then according to attached by column (1e) Fig. 5,6 lock riveting arrangement be attached to form light gauge cold-formed steel shape skeleton (1) and opening-type light gauge cold-formed steel shape with lock riveting Skeleton (2)；
Above-mentioned light gauge cold-formed steel shape skeleton (1) and opening-type light gauge cold-formed steel shape skeleton (2) will vertically be resisted by attached drawing 5,6 It is in place to pull out connector (5) installation, and vertically pulling-resistant connector (5) is fixed on c-type vertical edges with tapping screw (6) by attached drawing 9 On column (1b), then flower basket bolt (4) upper end is screwed into vertically pulling-resistant connector (5)；
Insulating layer (7) is inserted into above-mentioned light gauge cold-formed steel shape skeleton (1) and opening-type light gauge cold-formed steel shape bone by attached drawing 7,8 In frame (2)；Then the arrangement of 5,6 tapping screws and attached drawing 7,8 are solid with tapping screw (6) by shingle nail (8) with reference to the accompanying drawings It is scheduled on above-mentioned light gauge cold-formed steel shape skeleton (1) and opening-type light gauge cold-formed steel shape skeleton (2)；Finally by mating window by attached Fig. 8 is packed into above-mentioned opening-type light gauge cold-formed steel shape skeleton (2), and it is cold to complete light gauge cold-formed steel shape assembled wall module, the shape that punches The making of curved light-gauge steel section assembled wall module.
The connection type of modularization light gauge cold-formed steel shape assembled wall：
The floor modules (truss-profiled steel sheet combination floor) mating with modularization light gauge cold-formed steel shape assembled wall are covered On the lower layer's wall body module for entering to be embedded with flower basket bolt (4), the light gauge cold-formed steel shape that will carry vertically pulling-resistant connector (5) combines Wall body module and the shape light gauge cold-formed steel shape assembled wall mould flower basket bolt in the block (4) that punches are inserted into above-mentioned floor by design scheme In module truss, upper and lower flower basket bolt (4) is tightened into fixation with mating sleeve in truss, finally respectively will from truss Tapping screw (6) is screwed into upper and lower layer wall on U-shaped cross slide way (1a), is formed between wall body module as shown in Fig. 13 and is erected To connection type.
In the cavity that the above-mentioned neighboring walls intermodule assembled with floor modules is formed by U-shaped vertical connector (1c) Middle insertion wall body module horizontal connector (9) is used in combination tapping screw (6) by shingle nail (8), U-shaped vertical connector (1c), wall Module level connector (9) is fixed, forms vertical connection type between wall body module as shown in Fig. 12.
Claims (9)
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| CN106836558A (en) * | 2017-04-05 | 2017-06-13 | 重庆大学 | A kind of buckling-restrained steel plate wall Lateral Resistant System of structural construction function integration |
| CN107503447B (en) * | 2017-07-28 | 2019-05-21 | 云南建投钢结构股份有限公司 | For assembling the assembled series component of steel building wall |
| CN107700651A (en) * | 2017-11-10 | 2018-02-16 | 北京硕发科技有限公司 | A kind of construction method of the light steel foam concrete structural construction of thin-walled |
| CN109235929A (en) * | 2018-09-06 | 2019-01-18 | 中国十七冶集团有限公司 | A kind of easy-to-mount modularization wall for building |
| CN109457860A (en) * | 2018-10-22 | 2019-03-12 | 北京工业大学 | A kind of assembled light gauge cold-formed steel shape combined shock absorption wall |
| CN110468996A (en) * | 2019-07-26 | 2019-11-19 | 北京工业大学 | A kind of assembled light gauge cold-formed steel shape faced wall and its connection type with lead shear damper |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20100058687A1 (en) * | 2008-09-05 | 2010-03-11 | Normand Bernard M | Method of constructing a multi-storey building using prefabricated modular panels |
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|---|---|---|---|---|
| CN2109415U (en) * | 1992-01-29 | 1992-07-08 | 北京市建筑轻钢结构厂 | Assembly type partition wall |
| JP2000309991A (en) * | 1999-03-31 | 2000-11-07 | Sorofurekkusu Inc | Module type building panel and wall-surface constructing method using the panel |
| CN1245238A (en) * | 1999-07-23 | 2000-02-23 | 清华大学建筑设计研究院 | Composite wall slab with pre-embedded inner steel frame |
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