CN104912230B - A kind of modular assembly formula combined wall and its connected mode - Google Patents

A kind of modular assembly formula combined wall and its connected mode Download PDF

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Publication number
CN104912230B
CN104912230B CN201510335304.8A CN201510335304A CN104912230B CN 104912230 B CN104912230 B CN 104912230B CN 201510335304 A CN201510335304 A CN 201510335304A CN 104912230 B CN104912230 B CN 104912230B
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steel
wall
vertical
cement
shaped steel
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CN104912230A (en
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闫维明
谢志强
宋琳琳
申彤
杲晓龙
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Beijing University of Technology
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Beijing University of Technology
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Abstract

A kind of modular assembly formula combined wall and its connected mode, the central filler of light gauge cold-formed steel shape framework have foam cement core;Self-leveling cement surface layer is Nian Jie with foam cement core, and self-leveling cement surface layer is connected with light gauge cold-formed steel shape framework by tapping screw, light gauge cold-formed steel shape framework, foam cement core, self-leveling cement surface layer connection comprising modules assembled combined wall.Adjacent two modular assemblies formula combined wall realizes level connection joint by the connector between wall body module.Modular assembly formula combined wall and floor modules realize vertical connection by the connector between wall and floor modules.Modular assembly formula combined wall of the invention is structure set load-bearing, insulation, the wall of decorations integration, and integrated and assembling degree is high, and lower cost for material, and labour cost is largely saved, and overall cost is cheap, simple structure.

Description

A kind of modular assembly formula combined wall and its connected mode
Technical field
The present invention relates between a kind of industrial assembled combined wall of modularization and wall, between wall and floor Connected mode, belongs to technical field of structural engineering, particularly relates to a kind of green fitting of collection, insulation, structure-integrated composite wall Body and its method for manufacturing, and the combined wall intermodule connected mode and its installation procedure.
Background technology
At home and abroad in building field, it is adaptable to which the wall of low layer assembled architecture is broadly divided into wood siding wall, precast reinforced Concrete shear force wall, steel plate shear force wall, light gauge cold-formed steel shape assembled wall, light gauge cold-formed steel shape concrete shear force wall.Both at home and abroad Successful utilization above wall composition building system sample is a lot, such as timber structural system, modularization reinforced concrete wallboard body System, light steel container module system, cold-formed steel residence system.But, most of assembled wall domestic and international at present Assembling degree is also rested in component aspect, modularized design, modularized production, the modularization transport to integral wall, mould Blockization is installed a certain distance, especially also exists very on green fitting, insulation, structure-integrated assembled wall Big development space.Just because low degree is matched somebody with somebody in current assembled wall body module makeup, substantial amounts of labour cost is needed when processing, installation, Cause the cost of wall high, and then the cost of monolithic architecture is increased.Therefore, a kind of modular assembly degree is invented high, suitable Industrial flow-line is produced, and collection finishing, insulation, structure-integrated combined wall can not only save substantial amounts of cost of labor, and The wet trade and construction period at the scene of can reducing, have larger engineering significance in low layer assembled architecture.
The content of the invention
The present invention proposes a kind of new modular assembly formula combined wall and its connected mode, and goal of the invention is to lead to Cross light gauge cold-formed steel shape framework and bear vertical load and horizontal loading, being used as core by foam cement is packed into cold bending thin wall type In steel frame, bearing capacity of wall body is improved for being incubated, limiting light gauge cold-formed steel shape frame deformation, by light gauge cold-formed steel shape framework Additional self-leveling cement surface layer improves horizontal shear strength, cracking resistance, the shock resistance of wall, by self-leveling cement The facade of surface layer is processed to complete the decorations of wall, by the M shaped steel of outer rim, high-strength spiral shell in light gauge cold-formed steel shape framework The connected mode that bolt, square steel tube are formed is used for realizing level connection joint and the vertical connection with floor between wall.This combined wall mould Block assembling degree is high, be adapted to industrialization production line balance, collection is fitted up, is incubated, structure-integrated, and its connected mode safely may be used By and be easy to construction and installation, change, cost is relatively low.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of modular assembly formula combined wall and its connected mode, wherein, combined wall includes light gauge cold-formed steel shape frame Connector (4), wall and floor modules between frame (1), foam cement core (2), self-leveling cement surface layer (3), wall body module Between connector (5), square steel tube (6), high-strength bolt (7);Light gauge cold-formed steel shape framework (1) includes vertical M shaped steel (1a), vertical C-type steel (1b), transverse direction M shaped steel (1c), U-shaped connector (1d);The central filler of light gauge cold-formed steel shape framework (1) has foam cement Core (2);Self-leveling cement surface layer (3) is Nian Jie with foam cement core (2), and self-leveling cement surface layer (3) and cold bending thin wall Structural steel frame (1) is connected by tapping screw, light gauge cold-formed steel shape framework (1), foam cement core (2), self-leveling cement face Layer (3) connection comprising modules assembled combined wall.
Between adjacent two modular assemblies formula combined wall in the horizontal direction on be respectively equipped with square steel tube (6), square steel tube (6) leads to Two groups of high-strength bolts (7) are crossed to be fixedly connected with vertical M shaped steel (1a);Square steel tube (6), two groups of high-strength bolts (7) and adjacent two wall Connector (4) between vertical M shaped steel (1a) the composition wall body module of body, is realized adjacent by the connector (4) between wall body module Level connection joint between two modular assembly formula combined walls.
Two prescription steel pipes (6), two prescriptions are respectively equipped with modular assembly formula combined wall and floor modules vertical direction Steel pipe (6) is fixedly connected by another two groups of high-strength bolts (7) with transverse direction M shaped steel (1c);Two prescription steel pipes (6), two groups of high-strength spiral shells The connector (5) between horizontal M shaped steel (1c) composition wall and floor modules in bolt (7) and wall body module, floor modules, passes through Connector (5) between wall and floor modules realizes the vertical connection between wall body module and floor modules.
Light gauge cold-formed steel shape framework (1) is by by modularization measure good vertical M shaped steel (1a), vertical C-type steel (1b), transverse direction M shaped steel (1c) are put into pre-determined bit on factory lines workbench, and vertical M shaped steel (1a) makes with transverse direction M shaped steel (1c) Rectangular frame is constituted by self-drilling connection with U connectors (1d);Vertical C-type steel (1b) is mutually hung down with transverse direction M shaped steel (1c) It is direct-connected to connect composition decussate texture, the rectangular frame that the decussate texture is constituted with vertical M shaped steel (1a), transverse direction M shaped steel (1c) Inwall passes through self-drilling connection.
Vertical M shaped steel (1a) in light gauge cold-formed steel shape framework (1), vertical C-type steel (1b), transverse direction M shaped steel (1c), U-shaped Connector (1d), the wall thickness of square steel tube (6) are the light gauge cold-formed steel shape of 0.7mm-3mm, and intensity is Q235, Q345, LQ550 etc.. The model M8-M16 of high-strength bolt (7).Vertical M shaped steel (1a), the section form of transverse direction M shaped steel (1c) are M shapes, spill, convex Shape, a few fonts, swallow-tail form etc..
The cement of foam cement core (2) is for sulphate aluminium cement or portland cement addition foaming agent foam solidify Into its dry density is 200-500Kg/m3, more than or equal to 2Mpa, thermal conductivity factor is less than 0.055w/m.k for compression strength.Its material Type can also be simultaneously other light heat insulation materials, and such as polystyrene foam, light aggregate concrete, cement mixes with lightweight aggregate Thing etc..
Anticracking material in self-leveling cement surface layer (3) is a diameter of 2mm-6mm reinforced mesh or glass fibre, and cement is Ordinary cement, improvement cement, portland-type cement, aluminate class cement etc., the thickness of self-leveling cement surface layer (3) is 1mm- 10mm;Self-leveling cement surface layer (3) after solidification is Nian Jie with foam cement core (2) firmly, and with light gauge cold-formed steel shape framework (1) it is connected by tapping screw, tapping screw is smaller than when being connected with vertical M shaped steel (1a) and transverse direction M shaped steel (1c) In 150mm, tapping screw is smaller than equal to 300mm when being connected with vertical C-type steel (1b).
Surface decoration layer in self-leveling cement surface layer (3) can be fabricated to different decorative designs, reach decorations Effect, such as brickwork joint pattern, pattern followed rock, watt rib pattern.
Surface decoration layer in self-leveling cement surface layer (3) can be fabricated to the effect of the decorations of different colours, such as Use the various ornament materials such as coloured cement, various building coatings, plank, PVC board, aluminium-plastic panel, glued board, ceramic tile.
Connector (4) between wall body module is to combine supporting square steel tube (6) using the cross sectional shape of vertical M shaped steel (1a) By the fixed connection for being formed of high-strength bolt (7).
Connector (5) between wall and floor modules is to be combined supporting side using the cross sectional shape of transverse direction M shaped steel (1c) Steel pipe (6) is by the fixed connection for being formed of high-strength bolt (7).
The present invention is that the improvement based on traditional light gauge cold-formed steel shape assembled wall is lifted, in contrast advantages of the present invention It is:
1st, during foam cement core inserts light gauge cold-formed steel shape framework as heat-insulation layer is cast-in-place, the insulation not only played is made With, and the deformation of cold-rolled forming section can be limited, improve the bearing capacity of integral wall module.
2nd, vertical, the transverse edge component in light gauge cold-formed steel shape framework use M shaped steel, can not only make full use of its section Face characteristic provides bearing capacity higher, and its cross sectional shape can be utilized to form the connection between reliable wallboard.
3rd, the additional self-leveling cement surface layer of light gauge cold-formed steel shape framework, not only can more improve the horizontal shear energy of wall Power, cracking resistance, shock resistance, and the inside and outside decorations of wall body module can be completed.
4th, in actual production, each component enters line number to wall body module by factory lines completely according to modulated dimension Wordization is processed, assembles, connected automatically, is not only able to ensure the quality of production and precision reduction assembly difficulty, and production efficiency pole Big lifting, saves substantial amounts of labour cost, reduces overall cost.
5th, wall body module is in actual installation, the module formed by the M shaped steel in wall, square steel tube, high-strength bolt it Between Novel connection type more stable, secure attachment can be not only provided, and the installation effectiveness between module can be improved. The assembling degree at scene is lifted to whole wall mould by the installation of each component in traditional light gauge cold-formed steel shape assembled wall The installation of block, greatly improves assembled in situ degree, saves the duration.
6th, modular assembly formula combined wall of the invention be structure set load-bearing, insulation, decorations integration wall, Integrated and assembling degree is high, and lower cost for material, and labour cost is largely saved, and overall cost is cheap, simple structure.
Brief description of the drawings
Fig. 1 is light gauge cold-formed steel shape block schematic illustration.
Fig. 2 is light gauge cold-formed steel shape framing component decomposing schematic representation.
Fig. 3 is U-shaped connector schematic diagram.
Fig. 4 is vertical, transverse direction, U-shaped connector self-drilling connection schematic diagram.
Fig. 5 is tapping screw preformed hole, high-strength bolt preformed hole floor plan (note in light gauge cold-formed steel shape framework:+ be Tapping screw preformed hole, ● be high-strength bolt preformed hole).
Fig. 6 is self-leveling cement surface layer and its high-strength bolt preformed hole schematic diagram.
Fig. 7 is between wall body module, plan is connected between wall and floor modules.
Fig. 8 is connected mode figure (section B-B sectional view) between wall body module.
Fig. 9 is connected mode figure between wall body module and floor modules (Section A-A sectional view).
Figure 10 is connected mode detail drawing between wall body module.
Figure 11 is the overall structure figure of modular assembly formula combined wall.
In figure:
The vertical M shaped steel of 1- light gauge cold-formed steel shapes framework, 1a-, the vertical C-type steels of 1b-, 1c- transverse direction M shaped steel, the connection of 1d-U shapes Connector between part, 2- foam cements core, 3- self-leveling cements surface layer, 4- wall body modules, between 5- walls and floor modules Connector, 6- square steel tubes, 7- high-strength bolts.
Specific embodiment
Preferred forms of the invention are described in detail below in conjunction with technical scheme and accompanying drawing:
Modular assembly formula combined wall is manufactured:
During specific implementation, the modular dimension blanking of modular assembly formula combined wall first according to actual needs is well vertical M shaped steel (1a), vertical C-type steel (1b), transverse direction M shaped steel (1c), U-shaped connector (1d), accompanying drawing 1,2 is pressed by above-mentioned four kinds of components Form carries out pre-connection on factory lines, and then 4 connected mode tapping screw is attached to form cold with reference to the accompanying drawings Curved light-gauge steel section framework (1);
By above-mentioned light gauge cold-formed steel shape framework (1) by the punching press on the intelligent digitalized pressing equipment streamline of factory of accompanying drawing 5 Go out tapping screw preformed hole, high-strength bolt (7) preformed hole;
By accompanying drawing 5 on the intelligent digitalized installation equipment streamline of factory by the self tapping in light gauge cold-formed steel shape framework (1) Tapping screw is screwed into screw preformed hole, tapping screw is to protrude light gauge cold-formed steel shape framework (1) in incomplete tight condition Outer surface 5mm-8mm, is pre-loaded into high-strength bolt (7) in high-strength bolt preformed hole;
The light gauge cold-formed steel shape framework (1) that tapping screw and high-strength bolt (7) will be screwed into is put into pipeline template, will be by The cement slurry of certain proportioning is poured into light gauge cold-formed steel shape framework (1), and lays reinforced mesh or glass fibre, by it Leveling forms layer below the self-leveling cement surface layer (3) of 10mm;
To be poured into light gauge cold-formed steel shape framework (1) after the foam cement slurry and foaming agent of certain proportioning uniformly mixing, Foam cement core (2) is formed by leveling, foaming and intumescing;The foam cement core (2) for having hardened, the tapping screw for protruding can Layer below self-leveling cement surface layer (3) and light gauge cold-formed steel shape framework (1) is compound integral;
Foam cement core (2) excision of light gauge cold-formed steel shape framework (1) upper surface will be protruded, will be by certain proportioning Cement slurry is poured into light gauge cold-formed steel shape framework (1), and lays reinforced mesh or glass fibre, is flattened to form 10mm Self-leveling cement surface layer (3) above layer;After layer reaches certain intensity above self-leveling cement surface layer (3), the demoulding, Removing high-strength bolt (7) can be fabricated to modular assembly formula combined wall.
The connected mode of modular assembly formula combined wall:
The floor modules (be formed around horizontal M shaped steel 1c) supporting with modular assembly formula combined wall are positioned over leveling Ground on, will be put into the horizontal M shaped steel (1c) of floor upper surface middle concave with the square steel tube (6) of preformed hole, and pass through With the horizontal M shaped steel (1c) in floor be connected horizontal square steel tube (6) in the horizontal direction by high-strength bolt (7), then by lower end band The modular assembly formula combined wall for having spill transverse direction M shaped steel (1c) is enclosed within horizontal square steel tube (6), with high-strength bolt (7) edge Horizontal direction is connected, and forms connected mode between wall body module and floor modules as of fig. 9 shown.
By the vertical square steel tube (6) of vertical M shaped steel (1a) insertion in the right side of the above-mentioned wall assembled with floor modules, and edge Vertical high-strength bolt is connected, and the vertical M shaped steel (1a) on the left of another wall body module is inserted in into vertical square steel tube (6), downside set Enter the horizontal square steel tube (6) in floor modules, horizontal, the vertical bolt hole and the bolt alignment of square steel tube of wall body module are used High-strength bolt is connected, and forms connected mode between wall body module as shown in Figure 8.

Claims (9)

1. a kind of modular assembly formula combined wall, it is characterised in that:Combined wall includes light gauge cold-formed steel shape framework (1), hair Soaked loam core material (2), the connector (4) between self-leveling cement surface layer (3), wall body module, the connection between wall and floor modules Part (5), square steel tube (6), high-strength bolt (7);Light gauge cold-formed steel shape framework (1) includes vertical M shaped steel (1a), vertical C-type steel (1b), transverse direction M shaped steel (1c), U-shaped connector (1d);The central filler of light gauge cold-formed steel shape framework (1) has foam cement core (2);Self-leveling cement surface layer (3) is Nian Jie with foam cement core (2), and self-leveling cement surface layer (3) and light gauge cold-formed steel shape Framework (1) is connected by tapping screw, light gauge cold-formed steel shape framework (1), foam cement core (2), self-leveling cement surface layer (3) Connection comprising modules assembled combined wall;
Between adjacent two modular assemblies formula combined wall in the horizontal direction on be respectively equipped with square steel tube (6), square steel tube (6) is by two Group high-strength bolt (7) is fixedly connected with vertical M shaped steel (1a);Two prescription steel pipes (6), two groups of high-strength bolts (7) and adjacent two wall Connector (4) between vertical M shaped steel (1a) the composition wall body module of body, is realized adjacent by the connector (4) between wall body module Level connection joint between two modular assembly formula combined walls;
Two prescription steel pipes (6), two prescription steel pipes are respectively equipped with modular assembly formula combined wall and floor modules vertical direction (6) it is fixedly connected with transverse direction M shaped steel (1c) by another two groups of high-strength bolts (7);Two prescription steel pipes (6), two groups of high-strength bolts (7) The connector between wall and floor modules is constituted with the horizontal M shaped steel (1c) in wall body module, floor modules, by wall and building Connector (5) between plate module realizes the vertical connection between wall body module and floor modules.
2. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Light gauge cold-formed steel shape framework (1) it is that factory will be put into by the good vertical M shaped steel (1a) of modularization measure, vertical C-type steel (1b), transverse direction M shaped steel (1c) Pre-determined bit on production line working platform, vertical M shaped steel (1a) passes through tapping screw with transverse direction M shaped steel (1c) using U connectors (1d) Connection composition rectangular frame;Vertical C-type steel (1b) is mutually connected vertically composition decussate texture with transverse direction M shaped steel (1c), and this ten The rectangular frame inwall that character form structure is constituted with vertical M shaped steel (1a), transverse direction M shaped steel (1c) passes through self-drilling connection.
3. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Light gauge cold-formed steel shape framework (1) the vertical M shaped steel (1a) in, vertical C-type steel (1b), transverse direction M shaped steel (1c), U-shaped connector (1d), the wall of square steel tube (6) Thickness is the light gauge cold-formed steel shape of 0.7mm-3mm, and intensity is Q235, Q345 or LQ550;The model M8-M16 of high-strength bolt (7); Vertical M shaped steel (1a), the section form of transverse direction M shaped steel (1c) are M shapes or concave or convex or a few fonts or swallow-tail form.
4. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Foam cement core (2) Cement add foaming agent foam solidification to form for sulphate aluminium cement or portland cement, its dry density is 200-500Kg/ m3, more than or equal to 2Mpa, thermal conductivity factor is less than 0.055w/m.k for compression strength;The material type of foam cement core (2) is Polystyrene foam or light aggregate concrete or cement and lightweight aggregate mixture.
5. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Self-leveling cement surface layer (3) anticracking material in is a diameter of 2mm-6mm reinforced mesh or glass fibre, and cement is ordinary cement or improvement cement or silicon Barbiturates cement or aluminate class cement;The thickness of self-leveling cement surface layer (3) is 1mm-10mm;Self-leveling cement after solidification Surface layer (3) is Nian Jie with foam cement core (2) firmly and to be connected with light gauge cold-formed steel shape framework (1) by tapping screw, and is erected Tapping screw is smaller than equal to 150mm, with vertical C-type steel (1b) phase when being connected to M shaped steel (1a) and transverse direction M shaped steel (1c) Tapping screw is smaller than equal to 300mm when even.
6. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Connection between wall body module Part (4) is to combine supporting square steel tube (6) using the cross sectional shape of vertical M shaped steel (1a) to be formed by the way that high-strength bolt (7) is fixed Connection.
7. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Between wall and floor modules Connector (5) be using transverse direction M shaped steel (1c) cross sectional shape combine supporting square steel tube (6) by high-strength bolt (7) consolidate The connection being shaped as.
8. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Modular assembly formula is combined Manufacturing for wall is as follows,
During specific implementation, the modular dimension blanking of modular assembly formula combined wall first according to actual needs well vertical M types Steel (1a), vertical C-type steel (1b), transverse direction M shaped steel (1c), U-shaped connector (1d), by above-mentioned four kinds of components on factory lines Pre-connection is carried out, is then attached to form light gauge cold-formed steel shape framework (1) with tapping screw;
Above-mentioned light gauge cold-formed steel shape framework (1) on the intelligent digitalized pressing equipment streamline of factory is stamped out into tapping screw pre- Box out, high-strength bolt (7) preformed hole;
By in the tapping screw preformed hole in light gauge cold-formed steel shape framework (1) on the intelligent digitalized installation equipment streamline of factory Tapping screw is screwed into, tapping screw is to protrude light gauge cold-formed steel shape framework (1) outer surface 5mm- in incomplete tight condition 8mm, is pre-loaded into high-strength bolt (7) in high-strength bolt preformed hole;
The light gauge cold-formed steel shape framework (1) that tapping screw and high-strength bolt (7) will be screwed into is put into pipeline template, will be by certain The cement slurry of proportioning pour into light gauge cold-formed steel shape framework (1), and lay reinforced mesh or glass fibre, flattened Form layer below the self-leveling cement surface layer (3) of 10mm;
To be poured into light gauge cold-formed steel shape framework (1) after the foam cement slurry and foaming agent of certain proportioning uniformly mixing, passed through Leveling, foaming and intumescing form foam cement core (2);The foam cement core (2) for having hardened, the tapping screw for protruding can be by certainly Layer is compound with light gauge cold-formed steel shape framework (1) integral below levelling cement surface layer (3);
Foam cement core (2) excision of light gauge cold-formed steel shape framework (1) upper surface will be protruded, will be by the cement of certain proportioning Slurry is poured into light gauge cold-formed steel shape framework (1), and lays reinforced mesh or glass fibre, flatten oneself that to form 10mm Layer above levelling cement surface layer (3);After layer reaches certain intensity above self-leveling cement surface layer (3), the demoulding, dismounting High-strength bolt (7) can be fabricated to modular assembly formula combined wall.
9. a kind of modular assembly formula combined wall according to claim 1, it is characterised in that:Modular assembly formula is combined The connected mode of wall:
By the floor modules supporting with modular assembly formula combined wall, it is formed around horizontal M shaped steel (1c), is positioned over leveling Ground on, will be put into the horizontal M shaped steel (1c) of floor upper surface middle concave with the square steel tube (6) of preformed hole, and pass through With the horizontal M shaped steel (1c) in floor be connected horizontal square steel tube (6) in the horizontal direction by high-strength bolt (7), then by lower end band The modular assembly formula combined wall for having spill transverse direction M shaped steel (1c) is enclosed within horizontal square steel tube (6), with high-strength bolt (7) edge Horizontal direction is connected, and forms connected mode between wall body module and floor modules;
By the vertical square steel tube (6) of vertical M shaped steel (1a) insertion in the right side of the wall assembled with floor modules, and vertically with height Strength bolt is connected, and the vertical M shaped steel (1a) on the left of another wall body module is inserted in into vertical square steel tube (6), and building slab is inserted in downside Horizontal square steel tube (6) in block, by horizontal, the vertical bolt hole and the bolt alignment of square steel tube of wall body module, uses high-strength bolt Connection, forms connected mode between wall body module.
CN201510335304.8A 2015-06-16 2015-06-16 A kind of modular assembly formula combined wall and its connected mode Expired - Fee Related CN104912230B (en)

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CN106088400A (en) * 2016-06-24 2016-11-09 北京工业大学 A kind of modular assembly formula light gauge cold-formed steel shape combined wall
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