CN107700651A - A kind of construction method of the light steel foam concrete structural construction of thin-walled - Google Patents
A kind of construction method of the light steel foam concrete structural construction of thin-walled Download PDFInfo
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- CN107700651A CN107700651A CN201711101257.6A CN201711101257A CN107700651A CN 107700651 A CN107700651 A CN 107700651A CN 201711101257 A CN201711101257 A CN 201711101257A CN 107700651 A CN107700651 A CN 107700651A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 165
- 239000010959 steel Substances 0.000 title claims abstract description 165
- 238000010276 construction Methods 0.000 title claims abstract description 99
- 239000011381 foam concrete Substances 0.000 title claims abstract description 69
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 62
- 229920003023 plastic Polymers 0.000 claims abstract description 57
- 239000004033 plastic Substances 0.000 claims abstract description 47
- 238000009415 formwork Methods 0.000 claims abstract description 38
- 239000004567 concrete Substances 0.000 claims abstract description 24
- 238000009413 insulation Methods 0.000 claims abstract description 20
- 230000001360 synchronised effect Effects 0.000 claims abstract description 15
- 230000015271 coagulation Effects 0.000 claims abstract description 8
- 238000005345 coagulation Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- 238000010792 warming Methods 0.000 claims description 23
- 238000005553 drilling Methods 0.000 claims description 16
- 238000010079 rubber tapping Methods 0.000 claims description 16
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 230000035515 penetration Effects 0.000 claims description 11
- 239000004568 cement Substances 0.000 claims description 10
- 239000002985 plastic film Substances 0.000 claims description 8
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 7
- 238000005336 cracking Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 4
- 239000008397 galvanized steel Substances 0.000 claims description 4
- 239000011083 cement mortar Substances 0.000 claims description 3
- 210000000988 bone and bone Anatomy 0.000 claims 1
- 239000010410 layer Substances 0.000 description 42
- 238000010586 diagram Methods 0.000 description 18
- 230000000694 effects Effects 0.000 description 8
- 239000006260 foam Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000009408 flooring Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000008093 supporting effect Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008447 perception Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000007115 recruitment Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 241001074085 Scophthalmus aquosus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- 230000009467 reduction Effects 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The invention discloses a kind of construction method of the light steel foam concrete structural construction of thin-walled, comprise the following steps:The construction of concrete foundation;The light steel floorboard of installing bottom layer thin-walled light steel wall framework, thin-walled emits girder steel, thin-walled light steel wall framework successively circulates construction until top layer, roof truss;Mortar chain link door window frame is installed;Installing bottom layer external wall body thermal insulation plate;Bottom wall both sides are respectively mounted plastic formwork, and pour foam concrete to collar tie beam bottom;Pour foam concrete floor;1~6 layer of external wall body thermal insulation plate is installed;1~6 layer of wall both sides are respectively mounted plastic formwork and install outer outrigger scaffold with template synchronous, and foam concrete is poured to collar tie beam bottom, plastic formwork is removed after wall coagulation forming and removes and is lifted with template synchronous, outer outrigger scaffold is installed, successively circulation construction is until top layer;Lay roofing;Curing period, removes metope both sides plastic sheeting later, sprays mortar putty.
Description
Technical field
The present invention relates to concrete construction technical field, more particularly to a kind of construction party of foam concrete structural construction
Method.
Background technology
New filling type cold-rolled forming section building system.It is characterized in that material can gather materials on the spot, experienced operator's demand is few, recruitment
It is few that (more than 50%) fewer than the traditional architecture amount of labour used, most of common laborer can recruit on the spot.Construction cost is relatively low (less than tradition
Building), useless timber, without building waste, energy-conserving and environment-protective.House build up after perception and use same traditional architecture, it is antiseismic and
The ability of typhoon is stronger.Meet the policy of country-driven heat preservation energy-saving, green building.
The wall system of the building system is different from the light steel house (enclosed structure in house of thin-walled defined in the country at present
Wall is non-castable foam concrete).
The building system may be used on less than six layers of building, such as:1) have inconvenient traffic, raw material lack less than six layers of area
House and high-rise, the inside and outside non-bearing filling wall of multilayer;2) post-disaster reconstruction, in emergency circumstances placement room;3) antidetonation and wind resistance
It is required that area higher;4) army's barracks and storehouse;5) photovoltaic green-house, warmhouse booth etc..
The light steel foam concrete structure building system of thin-walled mainly has following characteristics as a kind of new structural system:
1) contrasted with traditional architecture, there is that low cost, short time limit, recruitment be few, advantages of energy-conserving and environment-protective.
2) light efficient thin-wall section is used, from heavy and light, intensity is high, area occupied is small.
3) component and fitting is automation, serialization, made with high precision, product specification seriation, regularization, supporting.Portion
Product part dimension is accurate.
4) new modified plastic formwork specification standardization, regularization, supporting, installation is easy, using flexible, uses turnover
Number 200 times, compared with aluminum dipping form small investment, being easy to management, (aluminum dipping form waste recovery value is high, and plastic formwork waste product is valueless, no
Easily steal), recyclable recycling, use cost are significantly lower than traditional plank sheathing and new aluminum alloy pattern plate.
5) steel structure structure division using microcomputer modelling and provides calculated description, after BUILDINGS MODELS is by calculating, by produced by
Data input production equipment, equipment produces automatically, including be molded, cut, cutting edge, drilling, punching etc..Factory's manufacture, building site
In-site installation.
6) enclosed structure of the foam concrete as building, there is good insulation, sound insulation, fire prevention, durability
Can, it is nontoxic, can be widely applied to passive type house construction.
7) foam concrete heat-preserving energy-conservation without largely consume the energy, can cast-in-place construction, technique flexibly, it is low water absorption, low
The advantages such as price.
8) basic above section fabricated construction, part wet trade, building use external thermal insulation, interior trim and suspension weight
It is equally unaffected with traditional architecture.Section bar antiseptic property after zinc-plated, coating is good.
9) indoor hot-water heating electric pipeline and sash are once completed when pouring wall, after greatly reducing engineering construction
Phase round-off work.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of construction method of the light steel foam concrete structural construction of thin-walled.
A kind of construction method of the light steel foam concrete structural construction of thin-walled, comprises the following steps:
(1) during the construction of concrete foundation, pre-buried anchor lacing wire;Or house concrete foundation is when pouring at twice, second
Secondary embedded U-shaped galvanized sheet when pouring;
(2) the light steel floorboard of installing bottom layer thin-walled light steel wall framework, thin-walled emits girder steel, the light steel wall of 1~6 layer of thin-walled successively
Body skeleton successively circulates construction until top layer, roof truss;
(3) prefabricated, installation mortar chain link door window frame:Doorframe or window frame are poured with mortar and form prefabricated component together;
Spool is installed;Installation form mortar pad;
(4) installing bottom layer external wall body thermal insulation plate is as external thermal insulation;
(5) bottom wall both sides are respectively mounted plastic formwork, and pour foam concrete to collar tie beam bottom, wall coagulation forming
After remove plastic formwork;
(6) the light steel floorboard of thin-walled emits the lower end laying cement fibrolite plate of girder steel, and colligation ring beam reinforcing steel bar;
(7) after construction working face is more than 1.5m, outer outrigger scaffold is installed in bottom exterior wall and template synchronous;In bottom wall
Plastic formwork is installed in transitional region both sides between the levels of body and 1~6 layer of wall, and inner side and outer side template differs half of template
Highly, by high 600mm, screw rod through walls can pour mortar collar tie beam, finally remove plastics to wearing than on the inside of on the outside of plastic formwork modulus
Template is simultaneously removed and lifted with template synchronous, installs outer outrigger scaffold;
(8) the light steel floorboard of thin-walled, which emits, lays steel wire on girder steel, then pour foam concrete floor;
(9) 1~6 layer of external wall body thermal insulation plate is installed as external thermal insulation;1~6 layer of wall both sides are respectively mounted plastic formwork simultaneously
Outer outrigger scaffold is installed with template synchronous, and pours foam concrete to collar tie beam bottom, the modern designs of plastics are removed after wall coagulation forming
Plate is simultaneously removed and lifted with template synchronous, installs outer outrigger scaffold, and successively circulation construction is until top layer;Lay roofing;
(10) curing period, removes metope both sides plastic sheeting later, sprays mortar putty.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, step (1) if in it is pre-buried
Anchor lacing wire, the diameter of anchor lacing wire are defined by designing, and stretch into the length of bottom layer foam concrete wall between 600mm, anchor lacing wire
Spacing be 300mm, single;
Step (1) if in embedded U-shaped galvanized sheet, each wall vertical bar bottom dispose a U-shaped galvanized sheet,
Specially before second layer concrete foundation pours, galvanized sheet locator harmonizes the water of thin-walled light steel wall framework bottom cross bar
The size in flat absolute altitude and in length and breadth direction, whole bottom cross bar are bolted together, and are harmonized for an entirety, and by embedded U-shaped
Galvanized sheet is fixed on thin-walled light steel wall framework bottom cross bar using drilling tail self-tapping screw.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (2), installation
During bottom thin-walled light steel wall framework, skeleton bottom uses mortar leveling or galvanized sheet locator leveling.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (3), thin
Several symmetrical holes are drilled through on wall light steel wall framework, the afterbody iron wire of template mortar pad is worn in hole;It is described
One end of template mortar pad is that the other end is iron wire with ring-shaped groove;The iron wire of the template mortar pad passes through thin-walled
Hole on light steel wall framework is simultaneously bent downwardly, and template mortar pad is fixed on thin-walled light steel wall framework.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (3), mortar
Chain link door window frame is used together mortar for doorframe, window frame and steel wire and pours to form prefabricated component, after intensity to be achieved, is transported to
In-site installation;During installation, mortar chain link door window frame is positioned in the door-window opening under thin-walled light steel truss structure beam.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (4), every layer
The height of warming plate is 1150mm~1200mm, and 50mm gaps are left between upper and lower two layers of warming plate;Warming plate passes through warming plate
Drilling tail tapping screw is fixed on thin-walled light steel wall framework;Template mortar pad on the outside of thin-walled light steel wall framework is from insulation
Passed in plate.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (5), installation
Before plastic formwork, the ring-shaped groove of the first steel wire embedded template mortar pad on wall both sides installation steel wire, steel wire
It is interior;Steel wire is cracking resistance galvanized steel wire netting;Zinc-plated lacing wire is set between the steel wire of wall both sides, up and down, between left and right away from 500mm
Diameter 4mm zinc-plated lacing wire is set;
Transparent plastic film, after form removable, transparent plastic film are covered on the plastic formwork surface contacted with concrete
Stay on foam concrete metope, then the plastic formwork surface covering transparent plastic contacted before installation form with concrete is thin
Film, so circulation construction;Bulkhead formula vibrator is provided with the outside of the plastic formwork and with pouring progress synchronizing moving.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (6), thin-walled
Light steel floorboard emits girder steel and is fixed together by drilling tail self-tapping screw with cement fibrolite plate;The spacing of the drilling tail self-tapping screw
For 300mm;Bottom thin-walled light steel wall framework and 1~6 layer of thin-walled light steel wall framework and ring beam reinforcing steel bar are by pouring mortar circle
Beam is wrapped to form firm structure node.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, in step (7), choose outside
Scaffold is by the way that wall penetration body screw rod is fixed;After outer outrigger scaffold is removed, then diameter is placed in wall penetration body screw hole
6mm reinforcing bars, then fill UEA cement mortar inside again.
The construction method of the light steel foam concrete structural construction of thin-walled of the present invention, wherein, the foam concrete
Unit weight 1000kg/m3~1400kg/m3, intensity is more than 5MPa;The vertically and horizontally control errors of every layer of thin-walled light steel skeleton exist
Within 2mm;The vertically and horizontally control errors of whole house thin-walled light steel skeleton are within 5mm.
Compared with the existing technology, it protrudes effect and is the present invention:
(1) main material of the invention is gathered materials on the spot, without handling machinery equipment cost is low, assembled+mechanized construction
The artificial few and cycle is short, foam concrete heat-preserving good energy-conserving effect.
(2) the equivalent traditional architecture of building service life of the invention, job site are taken up an area without using timber, construction site
It is few to influence that small, superstructure is not required to stone, fragment of brick in addition to house foundation uses stone on periphery.The outside equal tradition of perception is built
Build, had inconvenient traffic area suitable for edge.
Explanation and specific embodiment applying to the light steel foam concrete structural construction of thin-walled of the invention below in conjunction with the accompanying drawings
Work method is described further.
Brief description of the drawings
Fig. 1 is the construction schematic diagram of the light steel foam concrete structural construction of thin-walled;
Fig. 2 is the construction schematic diagram of bottom thin-walled light steel wall framework;
Fig. 3 is another construction schematic diagram of bottom thin-walled light steel wall framework;
Fig. 4 is the construction schematic diagram of warming plate;
Fig. 5 is the construction schematic diagram of collar tie beam;
Fig. 6 is the construction schematic diagram of floor;
Fig. 7 is the structural representation of wall;
Fig. 8 is the structural representation of wall outer side;
Fig. 9 is the schematic diagram to wall penetration body screw rod;
Figure 10 is the schematic diagram of template mortar pad;
Figure 11 is the construction schematic diagram of steel wire
Figure 12 is the schematic diagram of plastic formwork;
Figure 13 is the construction schematic diagram of floor;
Figure 14 is the construction schematic diagram of sash;
Figure 15 is the construction schematic diagram of plastic formwork;
Figure 16 is the construction schematic diagram of outer outrigger scaffold;
Figure 17 is the construction schematic diagram of collar tie beam;
Figure 18 is the construction schematic diagram of mortar chain link door window frame;
Figure 19 is the construction schematic diagram of concrete foundation;
Figure 20 is another construction schematic diagram of concrete foundation.
Embodiment
Embodiment 1
According to Fig. 1-2 0, a kind of construction method of the light steel foam concrete structural construction of thin-walled, comprise the following steps:
(1) construction of concrete foundation 1, and pre-buried anchor lacing wire 12;Or house concrete foundation pours at twice, then
Embedded U-shaped galvanized sheet 103;
(2) the light steel floorboard of installing bottom layer thin-walled light steel wall framework 8, thin-walled emits 5,1~6 layers of light steel of thin-walled of girder steel successively
Wall skeleton 8 successively circulates construction until top layer, roof truss 9;
(3) prefabricated, installation mortar chain link door window frame 7:Sash 7 is that doorframe or window frame are poured into shape together with mortar
Into prefabricated component;Spool is installed;Installation form mortar pad 10;
(4) installing bottom layer external wall body thermal insulation plate 13 is used as external thermal insulation;
(5) bottom wall both sides are respectively mounted plastic formwork 4, and pour foam concrete to collar tie beam bottom, wall and be frozen into
Plastic formwork 4 is removed after type;
(6) the light steel floorboard of thin-walled emits the lower end laying cement fibrolite plate 6 of girder steel 5, and colligation ring beam reinforcing steel bar (17,18);
(7) after construction working face is more than 1.5m, outer outrigger scaffold 3 is installed with template synchronous on bottom exterior wall 2;The bottom of at
Plastic formwork 4 is installed and with being chosen outside template synchronous installation in transitional region both sides between layer wall 2 and the levels of 1~6 layer of wall
Scaffold 3, inner side and outer side template differ half of form height, by high 600mm, spiral shell through walls on the inside of ratio on the outside of plastic formwork modulus
Bar can pour mortar collar tie beam, finally remove and lifted with template synchronous, install outer outrigger scaffold 3 to wearing;
(8) the light steel floorboard of thin-walled, which emits, lays steel wire on girder steel 5, then pour foam concrete floor;Interlayer flooring
Plate plays heat-insulation and heat-preservation and soundproof effect using foam concrete;
(9) 1~6 layer of external wall body thermal insulation plate 13 is installed and is used as external thermal insulation;1~6 layer of wall both sides be respectively mounted plastic formwork 4 and
Outer outrigger scaffold 3 is installed with template synchronous, and pours foam concrete to collar tie beam bottom, the modern designs of plastics are removed after wall coagulation forming
Plate is simultaneously removed and lifted with template synchronous, installs outer outrigger scaffold 3, and successively circulation construction is until top layer;Lay roofing;
(10) curing period, removes metope both sides plastic sheeting later, sprays mortar putty, and thickness is 2~3mm, handles metope
Smooth, tone is consistent, waterproof, anti-dusting.
Wherein, step (1) if in pre-buried anchor lacing wire, the diameter of anchor lacing wire 12 is defined by designing, stretches into bottom layer foam and mix
The length of solidifying cob wall body 2 is 600mm, the spacing between anchor lacing wire 12 is 300mm, single.
Step (1) if in embedded U-shaped galvanized sheet, consolidated in the bottom of each wall vertical bar using drilling tail self-tapping screw
A fixed U-shaped galvanized sheet 103, specially first pours first layer concrete foundation 101, then in second layer concrete foundation 105
Before pouring, the horizontal absolute altitude of galvanized sheet locator adjustment thin-walled light steel wall framework bottom cross bar and the in length and breadth size in direction,
Whole bottom cross bar is bolted together, and is harmonized for an entirety, the bottom cross bar of thin-walled light steel wall framework 8, and install
Framework location device 104, the bottom that embedded U-shaped galvanized sheet 103 is fixed on thin-walled light steel wall framework 8 using drilling tail self-tapping screw are horizontal
On bar;Spacing between U-shaped galvanized sheet 103 is 800mm.Wherein, there is basic beam steel 102 in second layer concrete foundation 105;
Framework location device 104, it is the long 50mm of size, wide 30mm zinc-plated plate, one end is fixed on basic beam steel with iron wire, one end
It is fixed on using drilling tail self-tapping screw on the bottom cross bar of thin-walled light steel wall framework 8, in each thin-walled light steel wall framework 8
The both ends of bottom cross bar and both sides are set, and lower end is fixed on basic beam steel with iron wire.
Wherein, in step (2), during installing bottom layer thin-walled light steel wall framework 8, skeleton bottom uses the leveling of mortar 11.
Wherein, in step (3), several symmetrical holes are drilled through on thin-walled light steel wall framework 8, it is symmetrical in hole
Wear template mortar pad 10;One end of the template mortar pad 10 is that the other end is iron wire 23 with ring-shaped groove 100;
The iron wire 23 of the template mortar pad 10 passes through the hole on thin-walled light steel wall framework 8, and in thin-walled light steel wall framework 8
It is bent downwardly, fixed form mortar pad 10.The advantages of template mortar pad, includes:Making is simple, cost is cheap;Template mortar
Cushion block rear molding has iron wire, the hole being drilled in advance through light steel skeleton, stoops iron wire and hangs up, installation rate is fast;Template mortar
The groove of cushion block, for the fixation of steel wire position, position is accurate, simple, installation rate is fast.
Wherein, in step (3), mortar chain link door window frame 7 is that door and window housing and steel wire are used together mortar and pour shape
Into prefabricated component, after intensity to be achieved, in-site installation is transported to;During installation, mortar chain link door window frame 7 is positioned over the light steel of thin-walled
In door-window opening under girder truss 25.Mortar chain link door window frame 7 and sash 27 are cast as one by mortar, are one pre-
Product.
Mortar chain link door window frame instead of door-window opening side template, and the installation of sash is synchronous complete with wall perfusion
Into;Solve the problems, such as the problem of sash side mould produces formwork added cost because of template size modulus, the engineering time is spun out,
Also solve the problems, such as that sash periphery is easily seeped water simultaneously.
Wherein, in step (4), the height of every layer of warming plate 13 is 1150mm~1200mm, upper and lower two layers of warming plate 13 it
Between be spaced 50mm, ensure that the outer screed of warming plate does not play drum, come off, fireproof partition can also be played a part of;Warming plate passes through
Warming plate drilling tail tapping screw 15 is fixed on the light wall skeleton 8 of steel 23 of thin-walled;The template sand in the outside of thin-walled light steel wall framework 8
Slurry cushion block 10 passes from warming plate 13;It is evenly distributed with warming plate 13 to wall penetration body screw sleeve 16.
In step (5), before plastic formwork is installed, the first reinforcing bar on wall both sides installation steel wire 19, steel wire 19
In the ring-shaped groove 100 of embedded template mortar pad 10;The steel wire 19 is cracking resistance galvanized steel wire netting;Both sides steel wire 19 it
Between diameter 4mm zinc-plated lacing wire is set away from 500mm up and down, between left and right;Prevent surface of wall from cracking;Warming plate is protected not produce
Life comes off.Appropriate distance between plastic formwork and steel wire is ensured using template mortar pad.
Transparent plastic film 24 is covered on the surface of plastic formwork 4 contacted with concrete, after form removable, transparent plastic is thin
Film is stayed on foam concrete metope, and because foam concrete has certain viscosity, transparent plastic film can stick in foam coagulation
On cob wall face, without adhesion plastic formwork,.Transparent plastic film plays a part of isolating with foam concrete, because foam mixes
Coagulating native additive has certain adhesion effect to plastic formwork, avoids foam concrete slurry adhesion template, reduces cleaning mould
The expense that the expense of labour of plate is used and template is lost, saved form oil caused by cleaning template surface, ensure that surface of wall
Smooth quality.Plastic sheeting is retained on metope after form removal, is kept the moisture inside wall to be not vaporized, is played foam coagulation
The maintenance action of soil, also reaches water-saving purpose.
Bulkhead formula vibrator 28 is provided with the plastic formwork 4.Its position placed synchronously is moved with wall pouring construction
It is dynamic:1) the part bubble pressed close near template surface layer is elapsed among foam concrete wall, the foam near template surface layer
Concrete density can increase, intensity improves therewith, and surface of wall intensity can improve 20%, enhance the breaking resistance of metope;2)
Increase the mobility of foam concrete, reduce hole and pitted skin inside foam concrete wall.
The supporting effect of building system of plastic template system and the present invention is good, and artificial branch, form removal are than traditional plank sheathing
Effect at least improves 50%, has reached reduction labour cost, accelerating construction progress, ensures the effect of quality.Building site neatly without timber,
Without landing ash, without building waste, small, the waste and old recyclable recycling of template, energy-conserving and environment-protective are influenceed on surrounding enviroment.
In step (6), the light steel floorboard of thin-walled emits girder steel 5 and is fixed on by drilling tail self-tapping screw 14 and cement fibrolite plate 6
Together;The spacing of the drilling tail self-tapping screw 14 is 300mm;Bottom thin-walled light steel wall framework 8 and upper 1~be less than 6 layers of thin-walled
Light steel wall framework 8 and ring beam reinforcing steel bar are wrapped to form firm structure node by pouring mortar collar tie beam 20.Floor emit girder steel, on
Firm connection between lower floor thin-walled light steel skeleton so that power transmission is uniformly reasonable between floor.Cement fibrolite plate is i.e. as bubble
The end template of foam concrete flooring is the ceiling in next layer of room again.
The setting of collar tie beam 20 has the effect that:
Upper vertical load more firmly and can be evenly transferred to lower floor by the 1, levels wall skeleton node connection;
2nd, it is beneficial to antidetonation, the wind loading rating for improving building;
3rd, crackle caused by differential settlement is reduced to occur;
4th, foam concrete wall pours respectively up and down by boundary of collar tie beam, avoids foam concrete area excessive, wall
Surface shrinkage cracks;
5th, large span door-window opening is met, collar tie beam increases arrangement of reinforcement as lintel;
6th, encorbelment sunshading board, small awning are met, increase arrangement of reinforcement is as antitorque beam;
In step (7), outer outrigger scaffold 3 is by the way that wall penetration body screw rod 26 is fixed;After outer outrigger scaffold 3 is removed, then
To placing diameter 6mm reinforcing bars 22 in wall penetration body screw hole 21, then UEA cement bonded sands are being filled to wall penetration body screw hole 21 is interior
Slurry, strengthen the globality (centre has warming plate to separate) of the foam concrete of wall both sides, also function to waterproof and compensation foam mixes
Coagulate the effect of the portion retracts of soil.Outer outrigger scaffold simple system, without traditional steel pipe scaffold, reduce construction cost and add
Fast speed of application.
Wherein, wall and the flooring foam concrete uses unit weight 1000kg/m3~1400kg/m3, intensity 4.9MPa~
10.9MPa;Using special foam concrete foamer, the indices for product of constructing meet《Foam concrete JG/T266-
2011》It is required that.
Using the technical parameter of foam concrete:
Table 1
Note:Unit m in table3。
Embodiment 2
With reference to shown in Fig. 1-2 0, the light steel foam concrete structural construction of thin-walled using embodiment 1 construction method build and
Into, its steel structure framework includes bottom thin-walled light steel wall framework, the light steel floorboard of thin-walled emits girder steel, 1~6 layer of light steel of thin-walled
Wall skeleton and roof truss;
If pre-buried anchor lacing wire in concrete foundation, the length that bottom layer foam concrete wall is stretched into pre-buried anchor lacing wire are
Spacing between 600mm, anchor lacing wire is 300mm, single;The diameter of anchor lacing wire is defined by designing.
If embedded U-shaped galvanized sheet in concrete foundation, the spacing between U-shaped galvanized sheet is 800mm.Wherein, the second layer pours
Build and basic beam steel is provided with concrete foundation;Framework location device is at both ends of every bottom thin-walled light steel wall framework and two-sided
Set, lower end is fixed on basic beam steel with iron wire.
Wherein, mortar chain link door window frame is located in the door-window opening under thin-walled light steel truss structure beam;Mortar steel wire door and window
Frame is used together mortar for doorframe, window frame and steel wire and pours to form prefabricated component, after intensity to be achieved, is transported to in-site installation.
The outside of bottom thin-walled light steel wall framework and 1~6 layer of thin-walled light steel wall framework is provided with warming plate;Every layer of insulation
The height of plate is 1150mm~1200mm, and 50mm gaps are left between upper and lower two layers of warming plate;Warming plate passes through warming plate drilling tail
Tapping screw is fixed on thin-walled light steel wall framework.
Steel wire is equipped with the inside of bottom thin-walled light steel wall framework and 1~6 layer of thin-walled light steel wall framework.
The steel wire is cracking resistance galvanized steel wire netting;Zinc-plated lacing wire is set between the steel wire of wall both sides, up and down, or so
Spacing 500mm sets diameter 4mm zinc-plated lacing wire.
The lower end that the light steel floorboard of thin-walled emits girder steel is equipped with cement fibrolite plate;The light steel floorboard of thin-walled emits girder steel and passes through brill
Tail self-tapping screw is fixed together with cement fibrolite plate;The light steel floorboard of thin-walled emits girder steel upper end laying steel wire.
Bottom thin-walled light steel wall framework and 1~6 layer of thin-walled light steel wall framework and ring beam reinforcing steel bar are by pouring mortar circle
Beam is wrapped to form firm structure node.
It is provided with wall to wall penetration body screw hole, to being provided with diameter 6mm reinforcing bars in wall penetration body screw hole, and is filled with UEA
Cement mortar.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
Enclose and be defined, on the premise of design spirit of the present invention is not departed from, technical side of the those of ordinary skill in the art to the present invention
The various modifications and improvement that case is made, it all should fall into the protection domain of claims of the present invention determination.
Claims (10)
1. a kind of construction method of the light steel foam concrete structural construction of thin-walled, it is characterised in that comprise the following steps:
(1) during the construction of concrete foundation, pre-buried anchor lacing wire;Or house concrete foundation is poured when pouring at twice for the second time
Embedded U-shaped galvanized sheet when building;
(2) the light steel floorboard of installing bottom layer thin-walled light steel wall framework, thin-walled emits girder steel, 1~6 layer of thin-walled light steel wall bone successively
Frame successively circulates construction until top layer, roof truss;
(3) prefabricated, installation mortar chain link door window frame:Doorframe or window frame are poured with mortar and form prefabricated component together;Installation
Spool;Installation form mortar pad;
(4) installing bottom layer external wall body thermal insulation plate is as external thermal insulation;
(5) bottom wall both sides are respectively mounted plastic formwork, and pour foam concrete to collar tie beam bottom, are torn open after wall coagulation forming
Except plastic formwork;
(6) the light steel floorboard of thin-walled emits the lower end laying cement fibrolite plate of girder steel, and colligation ring beam reinforcing steel bar;
(7) after construction working face is more than 1.5m, outer outrigger scaffold is installed in bottom exterior wall and template synchronous;In bottom wall and
Plastic formwork is installed in transitional region both sides between the levels of 1~6 layer of wall, and it is high that inner side and outer side template differs half of template
Degree, by high 600mm, screw rod through walls can pour mortar collar tie beam, finally remove the modern designs of plastics to wearing than on the inside of on the outside of plastic formwork modulus
Plate is simultaneously removed and lifted with template synchronous, installs outer outrigger scaffold;
(8) the light steel floorboard of thin-walled, which emits, lays steel wire on girder steel, then pour foam concrete floor;
(9) 1~6 layer of external wall body thermal insulation plate is installed as external thermal insulation;1~6 layer of wall both sides are respectively mounted plastic formwork and and mould
Plate synchronously installs outer outrigger scaffold, and pours foam concrete to collar tie beam bottom, and dismounting plastic formwork is simultaneously after wall coagulation forming
Remove and lifted with template synchronous, outer outrigger scaffold is installed, successively circulation construction is until top layer;Lay roofing;
(10) curing period, removes metope both sides plastic sheeting later, sprays mortar putty.
2. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(1) if in pre-buried anchor lacing wire, the diameter of anchor lacing wire is defined by designing, the length for stretching into bottom layer foam concrete wall is 600mm,
Spacing between anchor lacing wire is 300mm, single;
Step (1) if in embedded U-shaped galvanized sheet, each wall vertical bar bottom dispose a U-shaped galvanized sheet, specifically
For before second layer concrete foundation pours, galvanized sheet locator harmonizes the horizontal mark of thin-walled light steel wall framework bottom cross bar
High and direction in length and breadth size, whole bottom cross bar are bolted together, harmonized for an entirety, and embedded U-shaped is zinc-plated
Plate is fixed on thin-walled light steel wall framework bottom cross bar using drilling tail self-tapping screw.
3. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(2) in, during installing bottom layer thin-walled light steel wall framework, skeleton bottom uses mortar leveling or galvanized sheet locator leveling.
4. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(3) in, several symmetrical holes are drilled through on thin-walled light steel wall framework, the afterbody of template mortar pad is worn in hole
Iron wire;One end of the template mortar pad is that the other end is iron wire with ring-shaped groove;The iron wire of the template mortar pad
Through the hole on thin-walled light steel wall framework and it is bent downwardly, template mortar pad is fixed on thin-walled light steel wall framework.
5. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(3) in, mortar chain link door window frame is used together mortar for doorframe, window frame and steel wire and pours to form prefabricated component, to be achieved strong
After degree, in-site installation is transported to;During installation, mortar chain link door window frame is positioned over the door-window opening under thin-walled light steel truss structure beam
It is interior.
6. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(4) in, the height of every layer of warming plate is 1150mm~1200mm, and 50mm gaps are left between upper and lower two layers of warming plate;Warming plate
It is fixed on by warming plate drilling tail tapping screw on thin-walled light steel wall framework;Template mortar on the outside of thin-walled light steel wall framework
Cushion block passes from warming plate.
7. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(5) in, before plastic formwork is installed, the first steel wire embedded template mortar pad on wall both sides installation steel wire, steel wire
Ring-shaped groove in;Steel wire is cracking resistance galvanized steel wire netting;Zinc-plated lacing wire is set between the steel wire of wall both sides, it is upper and lower, left
Right spacing 500mm sets diameter 4mm zinc-plated lacing wire;
Transparent plastic film is covered on the plastic formwork surface contacted with concrete, after form removable, transparent plastic film stays in
On foam concrete metope, then the plastic formwork surface covering transparent plastic film contacted before installation form with concrete, such as
This circulation construction;Bulkhead formula vibrator is provided with the outside of the plastic formwork and with pouring progress synchronizing moving.
8. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(6) in, the light steel floorboard of thin-walled emits girder steel and is fixed together by drilling tail self-tapping screw with cement fibrolite plate;The drilling tail self tapping
The spacing of screw is 300mm;Bottom thin-walled light steel wall framework and 1~6 layer of thin-walled light steel wall framework and ring beam reinforcing steel bar pass through
Pour mortar collar tie beam and be wrapped to form firm structure node.
9. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Step
(7) in, outer outrigger scaffold is by the way that wall penetration body screw rod is fixed;After outer outrigger scaffold is removed, then to wall penetration body screw hole
Interior placement diameter 6mm reinforcing bars, then fill UEA cement mortar inside again.
10. the construction method of the light steel foam concrete structural construction of thin-walled according to claim 1, it is characterised in that:Institute
State foam concrete unit weight 1000kg/m3~1400kg/m3, intensity is more than 5MPa;Every layer of thin-walled light steel skeleton is vertically and horizontally
Control errors are within 2mm;The vertically and horizontally control errors of whole house thin-walled light steel skeleton are within 5mm.
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