Summary of the invention
The purpose of this invention is to provide and a kind ofly can make sound construction and modular house integrated, that can be convenient to install again and assemble method thereof.Modular house among the present invention comprises agent structure and the outside expansion that is used for core load-bearing zone, all sheet materials can be finished by produce in factory, agent structure itself can be put into international standard counter whole Transporting, and the sheet material of other extended areas also all is fit to together transport with counter.Described agent structure and outside expansion only need simple assembly unit to use after sending to the destination, convenient transport, and can reduce on-the-spot installation steps significantly, be beneficial to the reduction of erection time; And, make the bulk strength in house be enhanced because lot of materials is directly finished the production installation in factory.
Technical scheme of the present invention is that the house is divided into agent structure and expansion, it all is the clod wash type thin-walled light steel wall of finishing by produce in factory, and can both put into international standard counter whole Transporting, be transported to behind the scene the expansion assembly unit to main part, can come into operation.
A kind of modular house of the present invention, its characteristics are, comprise the whole agent structure and the expansion of single-piece, and described agent structure is a rectangular box, as the main supporting part of whole modular house; Expansion comprises the grade beam that is installed on the agent structure one or both sides, be laid on base plate on the grade beam, be fixed in exterior wall on the base plate, separate the partition wall of inner space, the roof panel etc. that is erected at the floor between two-layer and is laid on the roof, exterior wall as load bearing wall is arranged on the pairing position of rectangle grade beam of pre-laying, supports whole expansion.
Above-mentioned modular house, wherein, described agent structure is a rectangular box, as the main supporting part of whole modular house, this agent structure comprises that the framed wall that centers on the rectangle outside, the space that framed wall is surrounded are separated into the inside compartment wall in a plurality of spaces, base plate or the floor that inside is provided with pipeline structure; And a part of mounting article is installed in each compartment in advance, and the pipeline structure in described base plate or the floor comprises main plumbing, heating and the electrified pipeline that matches and be connected with described mounting article.
Above-mentioned modular house, wherein, the manufacturing of the bottom one of described agent structure has the square steel grade beam of edge outside its rectangle, is used for being mutually permanently connected with the built-in fitting of installation site; Comprise the rectangular side regions that is arranged in described agent structure one or both sides in the described expansion, be provided with concrete pedestal in the infield, the shop is shaped on the expansion grade beam that the shape with side regions is complementary in advance on described concrete pedestal, the body of wall of described side regions is fixedly mounted on the expansion grade beam, and door and these side regions that described agent structure is offered by its side are interconnected.
Above-mentioned modular house, wherein, the inwall size of the appearance and size of the agent structure of described modular house and an international standard counter is suitable; And the appearance and size of the exterior wall of described expansion, partition wall, base plate, floor and roof panel all is set at the inwall size of an international standard counter suitable.
Above-mentioned modular house, wherein, the exterior wall of described modular house, framed wall, partition wall, inner compartment wall, base plate, floor and roof panel all are as the light steel of C shape of keel and the frame construction that constitutes as the light steel of flute profile of fixture up and down by inside, be filled with mineral wool between the adjacent light steel of C shape, metope seals with structural panel in the frame construction both sides, forms complete body of wall.
Above-mentioned modular house, wherein, the top of described agent structure comprises on the position of 4 drift angles, is provided with at least 4 holes for hoist or hoisting structure; Offer the hole for hoist that is used to lift on the partition wall of described expansion, outer wall body and base plate, floor, the roof panel, offer 2 holes for hoist or hoisting structure on two drift angles as every body of wall top of vertical arrangement; Position as the floor of horizontal direction or base plate and at least three drift angles on the every roof panel of certain slope has hole for hoist or hoisting structure.
Above-mentioned modular house, wherein, top, bottom or the side of one side wall of the outside body of wall of described agent structure and exterior wall, partition wall, base plate, floor and the roof panel of expansion, have screw, screw and the bolt of fixedlying connected with adjacent body of wall or floor etc., simultaneously, the detachable wallboard that is reserved with certain width at top, bottom or the side of metope is used to install and fix screw or bolt.
Above-mentioned modular house, wherein, the width of the detachable wallboard of described reservation is 300 millimeters.
Above-mentioned modular house wherein, is provided with the agent structure on upper strata above the agent structure of bottom, the square steel of the agent structure bottom by the upper strata is connected with reservation screw, screw and the bolt on the agent structure top of bottom; Above the side regions of the expansion of bottom, be equipped with the floor of the second layer by the beam frame structure that is erected at the body of wall top, and two layer main body structures and two layers of side regions are set.
Above-mentioned modular house wherein, between each body of wall, base plate and the floor of the agent structure of described modular house and expansion, is connected the keel structure of adjacent body of wall, base plate and floor is fastened to each other by screw, bolt.
The present invention also provides a kind of assemble method of modular house, and its characteristics are, comprise the steps:
Step 1 is finished the agent structure as the core supporting part of modular house in factory-assembled, is integrated with internal fixation object, pipeline structure and interior decoration;
Step 2 is finished modular house in factory-assembled and is comprised each independently expansion of exterior wall, partition wall, grade beam, base plate, floor, roof truss, roof panel;
Step 3 during each parts of described agent structure and expansion are packed into the container, is transported to the installation site of destination;
Step 4, fixedly grade beam, bottom agent structure, base plate and bottom exterior wall in the installation site;
Step 5 on the agent structure and expansion of bottom, is added a cover the agent structure and the expansion on upper strata;
Step 6, the parts of installation roof, roof panel, stair and other expansions are finished the house.
The assemble method of above-mentioned modular house, wherein, described step 1 is further comprising the steps of:
Step 1.1, make have doorframe and window frame structure be used to divide the inside compartment wall of inner space and around the framed wall of rectangular body structure neighboring and the base plate of agent structure, the keel structure of floor;
Step 1.2 is passed the hole of reserving in base plate or the floor with pipeline structures such as water-feeding ﹠ drainaging pipeline and electrified pipelines, is embedded in the base plate or floor of agent structure, and is fixed;
Step 1.3, on the base plate of described agent structure, fixing internal compartment wall and framed wall are separated out a plurality of spaces;
Step 1.4 is installed the mounting article comprise shower house, washbasin, toilet, switchbox, gas-fired equipment in the space that described agent structure is separated, and with base plate in supporting connection of corresponding pipeline structure;
Step 1.5, between the adjacent keel structure of described each inner compartment wall, framed wall, fill mineral wool, the wall covering that comprises structural panel, metope facing is laid on two surfaces at body of wall, and seal, form the body of wall of sealing, the detachable wallboard of reserving certain width in the top or the bottom of framed wall is used for erection bolt, screw simultaneously;
Step 1.6 with protection casing of the outer coating of agent structure, prepares to be transported to on-the-spot the installation.
The assemble method of above-mentioned modular house, wherein, described step 2 is further comprising the steps of:
Step 2.1 is made the keel structure of base plate with doorframe and window frame structure exterior wall, partition wall and agent structure, floor, roof panel, roof truss;
Step 2.2 between the adjacent keel structure, is filled mineral wool in exterior wall, partition wall, base plate, floor, roof panel;
Step 2.3 at exterior wall, partition wall two sides mounting structure panel, exterior wall finish, inner wall finishing, forms the body of wall of sealing, simultaneously on the top of the body of wall of exterior wall, partition wall or the detachable wallboard that certain width is reserved in the bottom so that erection bolt, screw;
Step 2.4 at base plate, floor two sides mounting structure panel, waterproofing course, composite floor board, heat-barrier material, forms floor, the base plate of sealing, and the detachable floor of reserving certain width simultaneously at the edge of base plate, floor is so that erection bolt, screw;
Step 2.5 is laid structural panel, waterproofing course, heat-barrier material, metal watt on the roof panel lateral surface, form the roof panel as deck;
Step 2.6 with exterior wall, partition wall, base plate, floor, roof panel, the outer protective material that coats of roof truss, prepares to be transported to on-the-spot the installation.
The assemble method of above-mentioned modular house, wherein, described step 3 is further comprising the steps of:
Step 3.1, with protection casing of the outside coating of described agent structure, by hole for hoist or the lifting components of reserving on the agent structure, integrally from top to bottom the international standard container transport is gone in lifting;
Step 3.2 interfixes each arrangement of parts of the expansion of described single-piece after stacked, and by hole for hoist or the lifting components of reserving on each parts, transportation in the international standard counter is gone in lifting;
Step 3.3, hole for hoist of reserving on the expansion by agent structure and single-piece or lifting components lift agent structure and expansion to the installation site.
Above-mentioned assemble method, wherein, described step 4 is further comprising the steps of:
Step 4.1, the underground concrete pedestal that is provided with in the installation site, and the local various pipelines of in pedestal, arranging;
Step 4.2 is provided for the built-in fitting of fixed combination formula main house body part and lays the grade beam of expansion in the built-in fitting both sides on concrete pedestal;
Step 4.3, fixing described agent structure interfixes in expansion and with built-in fitting, and the exterior wall of fixing described expansion is on the grade beam that sets;
Step 4.4 is laid base plate on grade beam;
Step 4.5, stationary partition on base plate.
The assemble method of above-mentioned modular house, wherein, described step 5 is further comprising the steps of:
Step 5.1, lifting upper layer main body structure directly over the bottom agent structure; At one deck agent structure and one deck side regions top, lay two floor plates;
Step 5.2 at the fixing exterior wall of upper strata expansion of the outer body of wall top of bottom expansion lifting, is fixed by being fixed in the roof beam structure bottom the expansion exterior wall of upper strata and the body of wall of lower floor;
Step 5.3 is taken off the detachable wallboard of reserving on framed wall, exterior wall, partition wall, floor, the base plate, utilizes the space with the bolt reserved or the fastening installation agent structure of screw, exterior wall, partition wall, floor, base plate;
Step 5.4 reinstalls the detachable wallboard, and seals again.
Above-mentioned assemble method wherein, repeats described step 5.1 to step 5.4, make the floor height of modular house reach 3 layers or more than.
The assemble method of above-mentioned modular house, wherein, described step 6 is further comprising the steps of:
Step 6.1 is laid top floor at the top of top layer agent structure and expansion, sets up roof truss above described floor, lays roof panel;
Step 6.2 offers door at the exterior wall in whole house one jiao, and in the position of described door staircase structure is installed;
Step 6.3, connect in the house pipeline structure and also with installation the pipeline preset be connected;
Step 6.4 is used the hole that stays in encapsulant sealing assembling and the connection procedure.
The assemble method of above-mentioned modular house wherein, is connected with bolton by screw between each parts of described modular house.
The invention has the advantages that, because modular house of the present invention comprises an agent structure that is used for main supporting part, finish by produce in factory fully, make the weighted design of house nucleus that enough guarantees be arranged, pass through the light steel of square bar grade beam and clod wash type thin-walled as keel and framework in described infield, can increase substantially the whole service life in house, particularly, can make house after finishing reach semipermanent service life more than 50 years. And, in this agent structure as core load-bearing zone, be integrated with the same aspect in house complete portion's water electricity consumption facility and supporting pipeline structure, the time that can reduce the laying pipeline in the concrete installation process and hydroelectric facility is installed, only need to install with the pipeline structure that local reservation is installed again, even but electric system, supply and drain water system, communication system, air supply system, heating system etc. are enabled immediately, work progress is convenient; Because each single-piece board dimension of main house body structure of the present invention and expansion is all corresponding to the size design of international standard counter, therefore, can be whole or stacked after put into a counter, be convenient to transportation; Because main house body inside configuration of the present invention is fixed with washbasin, shower house, toilet, fixedly cabinet, gas-fired equipment, switchbox, does not need additionally too much interior decoration, can come into operation apace;
The specific embodiment
The invention provides a kind of clod wash type thin-walled light steel wall system combinations formula house that can finish in factory, by the factory industry manufacturing, body of wall, base plate, floor, the roof panel finished by bolt combination by light steel, structural slab (OSB plate, CCA plate), gypsum plank, thermal-insulating waterproof material and outer wall material.Finish the whole agent structure of assembling by factory again, comprise wherein finishing and mounting article, all heating, power supply, supply and drain water system all are integrated in this agent structure, only need make cabling pipeline, socket and electric wire connector in advance in other bodies of wall.Each parts of this assembled house comprise that agent structure and other expansion can directly be positioned in the counter, are transported to the destination assembling combination after finishing.
As shown in Figure 1, the modular house of a preferred embodiment of the present invention, comprise whole agent structure 10 and closely be arranged on the grade beam 20 of agent structure 10 1 sides, described agent structure 10 is a rectangular box, as the main supporting part of whole modular house.This agent structure 10 comprises base plate, framed wall and inner compartment wall.Framed wall is provided with around the rectangle outer rim of this agent structure 10, as the load bearing wall in the agent structure 10; Inner compartment wall is arranged in the rectangular region of agent structure 10, and the space that exterior wall is surrounded is separated into a plurality of inner spaces.
Finish the modular house agent structure 10 in factory-assembled stage, its be fit to be positioned over one long be 12 meters, wide is 2.4 meters, height is in 3 meters the international standard counter 40.And in the preferred embodiment of the invention, its length is chosen to be 11.615 meters, 2.318 meters of width, highly be 3 meters, its length and width all are slightly less than the size of the counter of putting into 40, are convenient to be provided with in corresponding position top or bottom roof beam structure or other outstanding structures.
The grade beam 20 that is installed on the agent structure one or both sides is as the part in the expansion, and its size also meets in the international standard counter of packing into, be specially one long 12 meters, wide 2.4 meters, high 3 meters counter, so the length of grade beam is for being slightly less than 12 meters, width is generally also chosen and is slightly less than 3 meters.Grade beam 20 also adopts clod wash thermoplastics type light steel building material to make, and is specially square bar, and its length is consistent with agent structure length, so in a preferred embodiment, also be 11.615 meters, the width of square steel is near 3 meters, just in time can vertically put into above-mentioned international standard counter.
Main part of the present invention inside can be divided into three zones, comprises the zone as the washroom, as the zone of passage, and as the zone in kitchen.Wherein, in the zone of washroom, sanitaryware such as shower house, washbasin and toilet are installed in advance; Mounting articles such as switchbox, washbasin, gas-fired equipment and cabinet are installed in the zone, kitchen in advance.These mounting articles just installed before transportation, and were fixed in the agent structure of described modular house, engaged with corresponding subterranean pipe line setted structure subsequently.This subterranean pipe line structure comprises the metal tubes of a supply line, a laid inside electric wire, first discharge pipe line that is used for shower house and wash basin, and one is used for second discharge pipe line of toilet, a fuel gas pipeline and a heating pipeline.
In another embodiment of the present invention, this agent structure 10 also comprises a washroom, between an office electric fixtures, and a boiled water room.This configuration can make this modular house be satisfied with the needs of office.
Referring to Fig. 2 to Fig. 4, on the square steel 20 of the one or both sides of described agent structure 10, be equipped with base plate 21, wherein, in the base plate of described agent structure inside, be penetrated with main plumbing, heating, combustion gas and the electrified pipeline (not shown) of this layer, only be reserved with in the base plate of both sides for socket is set and the electrified pipeline that embeds.As shown in Figure 2, on base plate 21, be fixed with the outer body of wall of side regions 30; As shown in Figure 3, in a side of base plate,, also be provided with the base plate 22 of porch promptly as the position of the entrance of modular house of the present invention.
Referring to Fig. 4, the outer body of wall of modular house side regions 30 of the present invention, comprise following several types respectively: the outer body of wall 31 that has window construction, not with the complete closed body of wall 32 of any door or window construction, the outer body of wall 33 that has door, porch has the import body of wall 34 of door, and porch has the body of wall 35 of bed structure, the body of wall 36 of complete closed on the porch; Above-mentioned these bodies of wall have constituted the exterior wall edge of modular house, and all as the load bearing wall in the outside, be arranged on the base plate 21, be connected by being connected and fixed between screw and bolt or screw and base plate and the adjacent body of wall of reserving on the body of wall, the shape and the position of its installation site and beneath square steel grade beam are complementary.
All exterior walls of the present invention, framed wall, inner compartment wall, partition wall, base plate, floor, the frame construction of roof panel etc. all is made of the light steel of clod wash hot dip type thin-walled in factory, by the keel structure of the light steel of C shape as vertical direction, regional up and down on the horizontal direction with two light steel restrictions of flute profile, between two adjacent light steel of C type, be filled with mineral wool as keel, play the effect of insulation and sound insulation, seal with structural panel (OSB plate) at the both sides metope again, can further lay gypsum plank, thermal-insulating waterproof material and outer wall material etc. are finished by bolt combination.Specifically, laying structure panel successively from the inside to the outside on the wall face of outer wall member of the present invention, waterproofing course and exterior wall finish; On the interior metope of outer wall member from lightgage steel joist layer laying structure panel and Thistle board successively; The interior metope of washroom, laying structure panel, waterproofing course, cement sawdust plate and ceramic tile; Floor and plate upper surface laying structure panel and wood flooring, soffit laying structure panel and gypsum plank, roof panel also need to lay splash guard and roofing plaque except that the up-down structure panel.Wherein, also be provided with the breach of parts such as being used for mounting receptacle and switch in body of wall and floor or base plate.
In addition, the position that comprises 4 drift angles in top of agent structure of the present invention offers at least 4 holes for hoist respectively in advance or hoisting structure is set, and is used for described agent structure is from top to bottom lifted in the counter.Each side on the outer wall body of the expansion among the present invention all is reserved with the hole for hoist that is used to lift, be distributed in the position at close top on the metope, and bilateral symmetry distributes, at least have 2 holes for hoist on the one side wall face, in the actual installation process, exterior wall is lifted to assigned address by above-mentioned hole for hoist.The position of the floor among the present invention or at least three drift angles of base plate also is provided with hole for hoist or hoisting structure, especially preferredly is, all is provided with hole for hoist or hoisting structure in the position of four drift angles, is convenient to floor or base plate lifted reposefully put into assigned address.
Above-mentioned modular house is except agent structure, for offering the hole for hoist that is used to lift on every partition wall, outer wall body and the base plate of expansion, floor, the roof panel.Wherein, at least have 2 holes for hoist on the every body of wall as vertical arrangement, be distributed in the position at close top on the metope, and bilateral symmetry distributes, at least have 2 holes for hoist on the one side wall face, on the floor or base plate and every roof panel as horizontal direction near horizontal direction, at least have three holes for hoist, promptly be provided with hole for hoist or hoisting structure in the position of at least three drift angles, especially preferredly be, position at four drift angles all is provided with hole for hoist or hoisting structure, is convenient to floor or base plate lifted reposefully put into assigned address.。
Referring to Fig. 9 to Figure 14, on wall segment, can offer a doorframe or window frame structure, encrypt design accordingly at the lightgage steel joist at doorframe or window frame structure place.Specifically, general lightgage steel joist spacing is 610 millimeters among the present invention, and in the upper and lower part of doorframe top or window frame, except that the keel structure of normal separation, also needs to add 1 to 2 to encrypt keel; And in the side of doorframe and window frame and near the position of frame edge, the spacing of described keel structure also will be significantly less than 610 millimeters, for example 400 millimeters, 380 millimeters, 280 millimeters, 230 millimeters, 205 millimeters of optional usefulness or 110 millimeters etc. are to reach the effect of the weight capacity of strengthening body of wall.Wherein, being equipped with in the sash structure on the exterior wall 33,34 can be around the door of one-sided loose-leaf rotation; Offer window frame structure on exterior wall 31, and sentence lightgage steel joist at described forms and encrypt design, window is installed in window frame structure, set window is preferably the tempered glass of shockproof anti-crushing; In addition, also all offer window frame or sash structure on each framed wall on the agent structure 10 or the inner compartment wall, its keel are provided with and other outer body of wall basically identicals, can be with reference to above-mentioned content.
As shown in figure 16, the sectional view of the framed wall of the agent structure of modular house of the present invention, described lower floor framed wall 301 comprises exterior wall panel 307 and inner wall panel 308, the bottom is for promptly to finish the square steel 303 that installs and fixes with framed wall before transportation.And, outside on the shingle nail 307, part near top and bottom, can be provided with top detachable wallboard 305 and bottom detachable wallboard 306, top detachable wallboard 305 generally only is set, or bottom detachable wallboard 306 only is set, if but framed wall up and down two parts all need the framed wall place of mounting screw, bolt, top dismounting wallboard 305 and bottom detachable wallboard 306 are set simultaneously.In the framed wall 302 above installing,, screw, the bolt arrangement square steel angle steel structure 304 with framed wall 302 bottoms that are fixed on the upper strata is fixedly mounted by dismounting next top detachable wallboard 305.
As shown in figure 15, the metope view of the framed wall of the agent structure of modular house of the present invention, the wall face 307 that comprises bottom, the framed wall 302 on upper strata, the fixing square steel 303 of lower floor's framed wall below, be fixed on the square steel angle steel structure 304 of framed wall 302 belows on upper strata, top detachable wallboard 305 and bottom detachable wallboard 306.
As shown in figure 17, the sectional view of the exterior wall of the expansion of modular house of the present invention, described lower floor exterior wall 311 comprises exterior wall panel 317 and inner wall panel 318, the bottom is the square steel 313 that sets in advance on the concrete pedestal of installation site.And, outside on the shingle nail 317, part near the bottom, can be provided with bottom detachable wallboard 316, yet, top detachable wallboard (not shown) also can be set according to actual needs, as cross exterior wall up and down two parts all need the exterior wall place of mounting screw, bolt, top dismounting wallboard and bottom detachable wallboard 316 are set simultaneously.In the process of the square steel 313 below installing, by dismounting lower bottom part detachable wallboard 316, with screw, bolt arrangement and bury underground in advance with concrete pedestal on square steel 313 interfix.And upper strata exterior wall 312 by the roof beam structure 314 that is fixed in its below directly set up with lower floor exterior wall 311 on, the bolt by horizontal direction is that roof beam structure 314 and exterior wall 311 are fastening subsequently.
Referring to shown in Figure 5, after bottom wall all installs, floor 50,51,52 by the beam frame structure fixed installation that is arranged on the bottom top between two-layer, wherein, in the floor corresponding to agent structure 10,, also be penetrated with pipeline structures such as plumbing, heating, combustion gas and electrical equipment pipeline with reference to the base plate of this agent structure 10, and described pipeline structure also can with the fixation means in the agent structure of top, for example washbasin, toilet, gas-fired equipment, switchbox etc. are connected.Corresponding to the floor directly over side regions 30 and the porch, its inside only needs to leave the pipeline of laying electrical system and get final product, other comparatively metal tubes of heaviness all be laid on the agent structure 10 in.Floor 51 has shown the keel structure image schematic diagram in the floor, and in actual use, floor 51 also is to lay up-down structure panel, wooden base plate and gypsum plank etc. like that with reference to 50.
Referring to shown in Figure 6, on bottom agent structure 10, add a cover a upper layer main body structure 40, the weighted design unanimity of two agent structures, promptly the framed wall of upper layer main body structure 40 is corresponding mutually with the framed wall shape of bottom agent structure, constitutes stable core bearing system.
Referring to shown in Figure 7, in upper layer main body structure 40 both sides,, increase upper sides zone 60 according to the mode in bottom sides zone 30, the distribution of shape and load bearing wall is also with reference to bottom side regions 30.
Referring to shown in Figure 8, after two layers structure is finished, can add lid layer top floor on the top of two-layer structure according to the floor 50,51,52 of bottom top, its inside only is provided with the electrical equipment pipe-line system.Add a cover the roof at top again, constitute by roof truss 70 and roof panel 80, described roof truss 70 comprises the lightweight steel construction of vertical and horizontal, and these lightweight steel constructions can both divide into groups to put into the international standard counter and together transport.
The built-in fitting fixed installation in the concrete pedestal of installation site of square steel on the agent structure frame of modular house of the present invention and predetermined fixed, described built-in fitting comprises angle steel and imbeds the ground fixture at the end, the angle steel of this built-in fitting, it simultaneously is embedded in underground, be used for fixing underground fixture, another side is fixedlyed connected with square steel by screw then perpendicular to wall outer side.Separately exterior wall channel-section steel and base plate channel-section steel are mutually permanently connected by screw.In addition, described embedded part structure is arranged around the neighboring of the rectangle base plate of entire body structure, and on the concrete pedestal below the agent structure, be equipped with waterproof roll, only need in the actual installation process agent structure is put between the built-in fitting, be screwed connection again and can finish the scene of described agent structure and install and fix work.
In addition, in the exterior wall outside of modular house of the present invention, near the porch place, install a staircase structure (not shown) additional, this staircase structure can be rotary brandreth stair known in the field, can be by factory's production and transport in the lump, and perhaps directly assembly unit again in the infield.
So far, constitute complete modular house 100, after this only some facilities, pipeline need be connected, finish sealing setting, arrange and finish the indoor electric circuit and can enable.
The present invention also provides a kind of assemble method of modular house, comprises the process that constitutes agent structure and install expansion additional around agent structure.
The present invention also provides a kind of assemble method of modular house, and basic step is as follows:
Step 1 is finished the agent structure as the core supporting part of modular house in factory-assembled, is integrated with internal fixation object, pipeline structure and interior decoration;
Step 2 is finished modular house in factory-assembled and is comprised each independently expansion of exterior wall, partition wall, grade beam, base plate, floor, roof truss, roof panel;
Step 3 during each parts of described agent structure and expansion are packed into the container, is transported to the installation site of destination;
Step 4, fixedly grade beam, bottom agent structure, base plate and bottom exterior wall in the installation site;
Step 5 on the agent structure and expansion of bottom, is added a cover the agent structure and the expansion on upper strata;
Step 6, the parts of installation roof, roof panel, stair and other expansions are finished the house.
Above-mentioned assemble method, wherein, described step 1 is further comprising the steps of:
Step 1.1, make have doorframe and window frame structure be used to divide the inside compartment wall of inner space and around the framed wall of rectangular body structure neighboring and the base plate of agent structure, the keel structure of floor;
Step 1.2 is passed the hole of reserving in base plate or the floor with pipeline structures such as water-feeding ﹠ drainaging pipeline and electrified pipelines, is embedded in the base plate or floor of agent structure, and is fixed;
Step 1.3, on the base plate of described agent structure, fixing internal compartment wall and framed wall are separated out a plurality of spaces;
Step 1.4 is installed the mounting article comprise shower house, washbasin, toilet, switchbox, gas-fired equipment in the space that described agent structure is separated, and with base plate in supporting connection of corresponding pipeline structure;
Step 1.5, between the adjacent keel structure of described each inner compartment wall, framed wall, fill mineral wool, the wall covering that comprises structural panel, metope facing is laid on two surfaces at body of wall, and seal, form the body of wall of sealing, the detachable wallboard of reserving certain width in the top or the bottom of framed wall is used for erection bolt, screw simultaneously;
Step 1.6 with protection casing of the outer coating of agent structure, prepares to be transported to on-the-spot the installation.
Above-mentioned assemble method, wherein, described step 2 is further comprising the steps of:
Step 2.1 is made the keel structure of base plate with doorframe and window frame structure exterior wall, partition wall and agent structure, floor, roof panel, roof truss;
Step 2.2 between the adjacent keel structure, is filled mineral wool in exterior wall, partition wall, base plate, floor, roof panel;
Step 2.3 at exterior wall, partition wall two sides mounting structure panel, exterior wall finish, inner wall finishing, forms the body of wall of sealing, simultaneously on the top of the body of wall of exterior wall, partition wall or the detachable wallboard that certain width is reserved in the bottom so that erection bolt, screw;
Step 2.4 at base plate, floor two sides mounting structure panel, waterproofing course, composite floor board, heat-barrier material, forms floor, the base plate of sealing, and the detachable floor of reserving certain width simultaneously at the edge of base plate, floor is so that erection bolt, screw;
Step 2.5 is laid structural panel, waterproofing course, heat-barrier material, metal watt on the roof panel lateral surface, form the roof panel as deck;
Step 2.6 with exterior wall, partition wall, base plate, floor, roof panel, the outer protective material that coats of roof truss, prepares to be transported to on-the-spot the installation.
Above-mentioned assemble method, wherein, described step 3 is further comprising the steps of:
Step 3.1, with protection casing of the outside coating of described agent structure, by hole for hoist or the lifting components of reserving on the agent structure, integrally from top to bottom the international standard container transport is gone in lifting;
Step 3.2 interfixes each arrangement of parts of the expansion of described single-piece after stacked, and by hole for hoist or the lifting components of reserving on each parts, transportation in the international standard counter is gone in lifting;
Step 3.3, hole for hoist of reserving on the expansion by agent structure and single-piece or lifting components lift agent structure and expansion to the installation site.
Above-mentioned assemble method, wherein, described step 4 is further comprising the steps of:
Step 4.1, the underground concrete pedestal that is provided with in the installation site, and the local various pipelines of in pedestal, arranging;
Step 4.2 is provided for the built-in fitting of fixed combination formula main house body part and lays the grade beam of expansion in the built-in fitting both sides on concrete pedestal;
Step 4.3, fixing described agent structure interfixes in expansion and with built-in fitting, and the exterior wall of fixing described expansion is on the grade beam that sets;
Step 4.4 is laid base plate on grade beam;
Step 4.5, stationary partition on base plate.
Above-mentioned assemble method, wherein, described step 5 is further comprising the steps of:
Step 5.1, lifting upper layer main body structure directly over the bottom agent structure; At one deck agent structure and one deck side regions top, lay two floor plates;
Step 5.2 at the fixing exterior wall of upper strata expansion of the outer body of wall top of bottom expansion lifting, is fixed by being fixed in the roof beam structure bottom the expansion exterior wall of upper strata and the body of wall of lower floor;
Step 5.3 is taken off the detachable wallboard of reserving on framed wall, exterior wall, partition wall, floor, the base plate, utilizes the space with the bolt reserved or the fastening installation agent structure of screw, exterior wall, partition wall, floor, base plate;
Step 5.4 reinstalls the detachable wallboard, and seals again.
Above-mentioned assemble method wherein, repeats described step 5.1 to step 5.4, make the floor height of modular house reach 3 layers or more than.
Above-mentioned assemble method, wherein, described step 6 is further comprising the steps of:
Step 6.1 is laid top floor at the top of top layer agent structure and expansion, sets up roof truss above described floor, lays roof panel;
Step 6.2 offers door at the exterior wall in whole house one jiao, and in the position of described door staircase structure is installed;
Step 6.3, connect in the house pipeline structure and also with installation the pipeline preset be connected;
Step 6.4 is used the hole that stays in encapsulant sealing assembling and the connection procedure.
Specifically, assemble method of the present invention specifically comprises the steps: at first to constitute a rectangular agent structure as the main supporting part of whole modular house
In the lightgage steel joist structure of the base plate of described agent structure 10, offer the pipe hole of a plurality of length direction unanimities.The pipeline of electric pipeline and water-feeding ﹠ drainaging pipeline etc. is passed pipe hole, and wherein electric pipeline is a metal tube, is installed with electric pipelines such as electric wire, optical fiber in inside; Wherein water-feeding ﹠ drainaging pipeline is taked metal tube; Being penetrated with fuel gas pipeline and heating pipeline etc. in addition, also all is metallic conduit.At the pipe hole place of described keel structure, by the fixing various pipelines of devices such as plastic bushing or flange; Mineral wool is filled at other white space places between the lightgage steel joist structure of base plate, and seals with structural panel in both side surface, forms complete base plate, re-lays the wooden base plate of one deck at plate upper surface.
The overall package step of agent structure comprises as follows: at first finish bottom agent structure and upper layer main body structure in factory, the bottom surface of bottom agent structure comprises complete base plate, outside framework body of wall, inner body of wall and the mounting article separated, and wherein all bodies of wall and mounting article all are fixed on the described base plate; And the upper layer main body structure comprises floor, outside framework body of wall, inner body of wall and the mounting article separated, wherein body of wall and mounting article are not fixed with floor, but floor is embedded within the framework that the outside framework body of wall surrounds, the outside shape of floor and the inner edge shape of outside framework body of wall are complementary, and other mounting articles and partition wall all are not fixed on the floor yet.
Wherein the installation steps of bottom agent structure are: pipeline structures such as water-feeding ﹠ drainaging pipeline and electrified pipeline are passed the hole of reserving in the base plate, be embedded among the base plate of agent structure, and fixed; On the base plate or floor of described agent structure, fixing prefabricated inside compartment wall is separated out independently usage space; Fixing successively framed wall around the outer edge of rectangular body structure, the whole border of each usage space in the formation agent structure; In corresponding usage space scope, installing and fixing object, and with base plate in supporting connection of pipeline structure; Wall covering is laid on framed wall surface at described each inner compartment wall, outer edge, and is reserved with the wallboard of the detachable of certain width on metope top, the outside of bottom agent structure, and seals; The fixedly roof beam structure that will be used to connect the upper layer main body structure is placed on framed wall.
Wherein the mounting method of upper layer main body structure is: the fixedly roof beam structure that is adopted is the hat beam.Pipeline structures such as water-feeding ﹠ drainaging pipeline and electrified pipeline are passed the hole of reserving in the floor, be embedded among the floor, and fixed; On the floor of described upper layer main body structure, fixing prefabricated inside compartment wall is separated out independently usage space; Fix successively and the framed wall that centers on the outer edge of rectangular body structure, constitute the whole border of each usage space in the agent structure; The installation site of in corresponding usage space scope, having calculated mounting article, and with base plate or floor in supporting annexation of pipeline structure and position; Syndeton on described floor and the floor and framed wall wouldn't be connected and fixed; Lay wall covering on described each inner compartment wall, framed wall surface, and all be reserved with the wallboard of the detachable of certain width, and seal in the top and the bottom of the wall face of upper layer main body structure; The fixedly roof beam structure that will be used to connect the upper layer main body structure of last layer is placed on framed wall.
In addition, the upper layer main body structure can also adopt another kind of mode to install: described fixedly roof beam structure is square steel and angle steel.Pipeline structures such as water-feeding ﹠ drainaging pipeline and electrified pipeline are passed the hole of reserving in the floor, be embedded among the floor, and fixed; On the floor of described agent structure, fixing prefabricated inside compartment wall framework is separated out independently usage space; The fixing successively exterior wall framework with around rectangular body structure outside constitutes the whole border of each usage space in the agent structure, in the bottom of described exterior wall framework, fixing square steel, and in the square steel both sides fixing angle steel, as with the bonding surface of lower floor's body of wall; In corresponding usage space scope, installing and fixing object, and with base plate or floor in supporting connection of pipeline structure; Described floor is erected on the outstanding edge of the angle steel that is fixed in the framed wall bottom; Lay wall covering, and seal on described each inner compartment wall, exterior wall framework surface.
Wherein, be reserved with hole in described floor and the base plate, lay plumbing, heating and electrified pipeline therein, and the corresponding interface and described mounting article correspondence position are all designed in advance.
Then; described bottom agent structure and upper layer main body structure be respectively charged in one the 12 meters long international standard counter and transport; and need to make the corresponding protection measure; for example; it is outer that protection can be set outside casing; and box house is provided with fixing and the buffering parts, to prevent its damage in transportation.
Used sheet material in the agent structure of modular house of the present invention and the expansion, by factory by the light steel of clod wash thermoplastics type thin-walled, mainly be C shape steel and channel-section steel, making itself has the keel frame structure of doorframe or window frame structure, comprises inner partition frame and exterior wall framework.On the width of rectangle base plate, inner compartment wall framework and the exterior wall framework parallel with inner compartment wall are arranged on the base plate, be separated out a plurality of spaces; Exterior wall framework that will be vertical with inner compartment wall is arranged on the base plate, thus the border of each compartment of the outer rim structure of formation agent structure and inside; Inner compartment wall framework, exterior wall framework and base plate are connected and fixed by the channel-section steel of frame edge or screw and the bolt on the C shape steel.Simultaneously, each edge at the sidepiece of agent structure 10 and top also all is reserved with the syndeton that links to each other with other widening parts, for example connects screw, adpting flange and connecting bolt etc., can be so that with the fixing of parts such as other bodies of wall, floor and be connected.
In each space that is separated with washbasin, switchbox, gas-fired equipment, fixedly the pipeline structure of cabinet, shower house, toilet or the like mounting article and electrified pipeline, water inlet pipe, gutter, gas pipeline etc. interconnects; By screw, bolt and screw etc. above-mentioned mounting article is installed.
In the wall frame that comprises exterior wall, framed wall, inner compartment wall, base plate floor, roof panel etc. in agent structure of the present invention and the expansion, between per two adjacent keel structures, fill mineral wool.At body of wall two sides mounting structure panel, exterior wall finish, inner wall finishing etc., form the body of wall of sealing.With between the adjacent body of wall or between body of wall and the bottom surface, owing to continue to employ the slit that wallboard is installed, encapsulants such as available fluid sealant or sealing plate seal the space in the installation process.
Outside in described agent structure coats a protection casing, and described tank material adopts hollow out liner, sponge, corrugated sheet, waterproof plastic film, OSB external packing plate etc., and the agent structure after coating can integrally be put into the international standard counter; The member of each expansion has additional topping after piling up mutually and fixing between the adjacent sheet material of laying, adopt the material as the protection casing, damages to prevent to collide mutually between adjacent plate, wall, the steel work.
In the infield, set in advance a concrete pedestal and be used to be provided with whole house and agent structure, leave fixation means on the concrete pedestal and be used for fixing described agent structure, for example rivet, screw etc., and be equipped with pipeline structures such as local water-feeding ﹠ drainaging pipeline, electric pipeline, heating pipeline in the concrete pedestal in advance.In order to protect concrete pedestal, can also below agent structure, be provided with and the corresponding reinforced steel structure of rectangle outer rim shape.
After being transported to the destination in the actual installation step, on agent structure 10, be reserved with hole for hoist or hoisting structure, after being transported to the destination, by described hole for hoist, to the concrete pedestal of installation site, the built-in fitting that is complementary with rectangle outer peripheral shape on the pedestal and agent structure fixes with the agent structure lifting.Externally also all be provided with hole for hoist on each plate on the expansion, wall, the girder steel, by the lifting facility with these parts according to being fixed on successively around the agent structure shown in Fig. 1 to 8.
, the agent structure 10 of modular house behind assigned address, on the level ground of agent structure one or both sides, is close to this agent structure and is laid a rectangle square steel grade beam 20, as the pedestal of the side regions in the expansion to shown in Figure 8 as Fig. 1.On grade beam, lay the base plate 21 of side regions then, base plate and pedestal are passed through screw or bolt.Fixed outer wall and partition wall on base plate, with exterior wall and partition wall body of wall by the default screw in edge by screw or be bolted on the base plate, adjacent body of wall also is connected with screw or bolt by the screw of reserving on its side.
Relevant position at bottom agent structure of finishing and bottom side regions top, lay two floor plates, wherein, the floor inside on agent structure top, lay pipeline structure in advance, comprise two layers main water-feeding ﹠ drainaging pipeline, electrified pipeline, heating pipeline, fuel gas pipeline etc.The outer body of wall of lifting two layer main body structures and two layers directly over the bottom agent structure.With the bolt or fastening installation two layer main body structures of screw and the outer body of wall that are reserved on body of wall and the agent structure, and with body of wall and agent structure, and connect between the body of wall.
In the another embodiment of the invention, body of wall top in bottom agent structure and bottom side regions, be placed with beam frame structure with the body of wall form fit, in the installation process, now above-mentioned beam frame structure is fixed on two layers the agent structure and wallboard, again two layer main body structures and body of wall are fixed by the matched shape of roof beam structure and bottom wall, on beam frame structure, lay floor subsequently, and will be connected and fixed between plate, the wall.
In the mounting method of the preferred modular house of the present invention, also be included in the step that floor is laid at the two-layer structure top, at described floor upper fixed roof truss and purlin, lay roof panel then up.Staircase structure is installed near the porch place in exterior wall limit in whole house, can obtain by whole Transporting to outside connection of local stair and house, also staircase structure can be installed on the spot in the locality.Pipeline structure in the house is interconnected, especially be arranged on the electrified pipeline in body of wall or base plate, the floor, and the pipeline that the house is default interconnects with the pipeline that sets in advance with installing, fixing and seal all pipeline junctions, the electrified pipeline, water-feeding ﹠ drainaging pipeline, heating pipeline, fuel gas pipeline etc. in house can normally be used.Use the hole that stays in encapsulant sealing assembling and the connection procedure, the trickle slit that produces in the splicing between installation slit of for example reserving or the body of wall in order to install and fix wallboard, or the hole that stays in the process of laying pipeline through walls etc., can be respectively by installing sealing plate additional or directly sealing with fluid sealant.
Agent structure of the present invention is after factory process is finished, transport by the international standard counter, after arriving the destination, only need carry out final step assembled on site step, and do not need to arrange to carrying out too much extra internal placement and pipeline in the agent structure again, by directly being connected electric system, supply and drain water system, communication system, air supply system, heating system etc. are enabled immediately, can be shortened the construction period significantly with the installation ground interface that reservation is good in advance.
Above specific embodiment, be the highly preferred embodiment of the present invention, yet the present invention also not only is confined to this kind specific embodiment, selects for use, replaces or change for some public technical characterictics well known in the art, also should be considered to a part of the present invention.