CN105855762A - Welding system based on robot technology - Google Patents

Welding system based on robot technology Download PDF

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Publication number
CN105855762A
CN105855762A CN201610408810.XA CN201610408810A CN105855762A CN 105855762 A CN105855762 A CN 105855762A CN 201610408810 A CN201610408810 A CN 201610408810A CN 105855762 A CN105855762 A CN 105855762A
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CN
China
Prior art keywords
welding
robot
fixture
system based
welding system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610408810.XA
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Chinese (zh)
Other versions
CN105855762B (en
Inventor
付淑珍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Di Wenxiu
Original Assignee
Foshan Lianzhi Xinchuang Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Lianzhi Xinchuang Technology Co Ltd filed Critical Foshan Lianzhi Xinchuang Technology Co Ltd
Priority to CN201610408810.XA priority Critical patent/CN105855762B/en
Priority to CN201711042378.8A priority patent/CN107855688A/en
Publication of CN105855762A publication Critical patent/CN105855762A/en
Application granted granted Critical
Publication of CN105855762B publication Critical patent/CN105855762B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a welding system based on robot technology. The welding system comprises a welding robot, a welding clamp component and a control component, the welding clamp component is electrically connected with the control component, the control component controls movement of the welding clamp component, and the welding robot comprises a robot portion and a welding head positioned on the robot portion and driven by the same to be in motion of multiple degrees of freedom; the robot portion comprises a robot body and a control box, hardware controlling movement of the robot body and software installed in the hardware in advance are mounted in the control box, and the robot portion further comprises a camera sensor and a position sensor which are electrically connected with the control box. The welding system combines industrial robot technology with conventional welding technology, and complex and troublesome welding operation is completed through the multiple-degree-of-freedom welding robot, so that welding efficiency is improved substantially, welding quality can be improved effectively, and welding qualification rate can be increased.

Description

A kind of welding system based on robotics
Technical field:
The present invention relates to technical field of welding equipment, be specifically related to a kind of based on robotics Welding system.
Background technology:
Along with the sustainable development of China's economy, domestic heavy-duty machinery, metallurgical machinery, shipbuilding, Mine engineering machinery, station boiler, pressure vessel, petrochemical industry, rolling stock, automobile etc. Industry has been enter into world's same industry rank of advanced units, owing to these industries are all based on welding procedure Lead, add the increase of domestic investment, provide good opportunity to develop for China's welding machine profession. Energy-efficient welding jig will surgingly increase, and obtain in industries such as petrochemical industry, shipbuilding, boiler, railways To Rapid Popularization.
Industrial robot is that one by overprogram and automatically controls, it is possible to complete manufacture process In some operation task Mechatronics Automatics tool multi-functional, multivariant equipment and be System, its combination manufactures main frame or production line, can form unit or multimachine automated system, Unmanned participate under, it is achieved carry, weld, assemble and the multiple production operation such as spraying.How will Industrial Robot Technology combines with conventional soldering techniques, it is achieved efficient, the welding behaviour of high-quality It is that welding technology field is badly in need of solving the technical problem that as process.
Summary of the invention:
The purpose of the present invention is aiming at the deficiencies in the prior art, it is provided that a kind of based on robot skill The welding system of art, this welding system combines Industrial Robot Technology and traditional welding skill Art, completes complexity, loaded down with trivial details welding operation by multivariant welding robot, the most greatly Width improves welding efficiency, moreover it is possible to effectively improved welding quality, improves solder yield.
The technology solution of the present invention is as follows:
A kind of welding system based on robotics, including welding robot, weld jig group Part and control assembly, weld jig assembly electrically connects with controlling assembly, controls assembly and controls weldering The movement of welding fixture assembly;Welding robot includes robot part and plumb joint, plumb joint position On robot part, and do multifreedom motion under the drive of robot part;Robot Part includes robot body and control chamber, is provided with control robot body motion in control chamber Hardware and the software that is pre-installed in hardware;Robot part also includes image sensor And position sensor, image sensor electrically connects with control chamber with position sensor, and shooting passes Sensor carries out photograph taking and photo is passed to control chamber the workpiece in welding process, controls Host computer in case analyzes workpiece welding situation according to pictorial information, and binding site sensor passes The positional information passed adjusts the motion of welding robot constantly, until welding process terminates.
Preferred as technique scheme, robot body includes base, and base rotates peace Equipped with rotating seat, the top of rotating seat is fixed with relative two gripper shoe, two gripper shoes Structure is identical, and the opposite side of two gripper shoes is provided with vertical lifting chute, lifts chute Interior slip is provided with lifting slider, and lifting slider is installed with fixed arm, and fixed arm is empty Core structure, its one end connects rotary drive motor, and the other end connects expansion link, expansion link Being actively socketed on the inside of fixed arm, the end of expansion link is rotatably connected to revolving part, revolving part Bottom be connected with a rotary pin shaft, rotary pin shaft is rotatably connected to swing arm simultaneously.
Preferred as technique scheme, robot body also includes elevation driving unit, rises Fall driver element is hoist cylinder, and hoist cylinder is fixedly mounted on rotating seat, hoist cylinder Piston rod is fixing with lifting slider to be connected.
Preferred as technique scheme, base is square structure, is made up of stainless-steel sheet, Its corner is fixed with ground by fixture, and fixture is hex bolts, and rotary drive motor leads to Cross planet-cycloid reducer or harmonic speed reducer drives fixed arm to rotate.
Preferred as technique scheme, plumb joint includes the support being welded on swing arm end Bar, the end of support bar is provided with pellet part, and on pellet part, turning set is connected to universal ball joint, The outer surface of universal ball joint is welded with welding gun.
Preferred as technique scheme, weld jig assembly includes support and is positioned at support On weld jig head, support is flame support, it include two vertical beams being oppositely arranged and With the crossbeam that two vertical beams are fixedly connected into one, two vertical beams are respectively and fixedly installed to one On frame base, bracket base is square structure, is made up of stainless-steel sheet, and its corner is passed through Fixture is fixed with ground, and fixture is hex bolts.
Preferred as technique scheme, crossbeam slides and is provided with traversing slide block, traversing cunning Slide relative with crossbeam of block is completed by traversing rack-pinion, and traversing slide block lifts Connecting and have elevating lever, slide relative with traversing slide block of elevating lever is by lifter rack gear pair Completing, the end of elevating lever is fixed with telescoping rod, and telescoping rod can carry out 360 ° of rotations Rotating and make, the end of telescoping rod is hinged with weld jig head.
Preferred as technique scheme, weld jig head includes two connections being oppositely arranged Otic placode, is connected and is integrally fixed by connector between otic placode, connects and offers bearing pin on otic placode Hole, the first fixture and the second fixture are connected by the hinging pin shaft being arranged in pin shaft hole, and first The structure of fixture and the second fixture is identical, and both are provided with magnetic with the position of workpiece joint Bar, the first fixture and the second fixture are all to be driven by telescopic cylinder to realize opening and closing, telescopic cylinder One end is fixed with connector by fixing seat, and the other end is by articulated element and the first fixture or the Two fixtures are hinged.
The beneficial effects of the present invention is: this welding system combines Industrial Robot Technology and biography The solder technology of system, completes complexity, loaded down with trivial details welding behaviour by multivariant welding robot Make, welding efficiency is not only greatly improved, moreover it is possible to effectively improved welding quality, improve welding and close Lattice rate.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of welding robot;
Fig. 3 is the structural representation of plumb joint;
Fig. 4 is the structural representation of weld jig assembly;
Fig. 5 is the structural representation of weld jig head.
Detailed description of the invention:
Understandable in order to enable the above-mentioned purpose of the present invention, feature and advantage to become apparent from, below In conjunction with accompanying drawing, the detailed description of the invention of the present invention is described in detail.
As it is shown in figure 1, welding system based on robotics includes welding robot 1, weldering Welding fixture assembly 2 and control assembly, weld jig assembly 2 electrically connects with controlling assembly, control Assembly processed controls the movement of weld jig assembly 2;Welding robot includes robot part and weldering Joint, plumb joint is positioned on robot part, and does under the drive of robot part the most freely Degree motion;Robot part includes robot body and control chamber, is provided with control in control chamber The hardware of robot body motion and the software that is pre-installed in hardware;Robot part is also Including image sensor and position sensor, image sensor and position sensor and control chamber Electrical connection, image sensor carries out photograph taking and is transmitted by photo the workpiece in welding process To control chamber, the host computer in control chamber is analyzed workpiece welding situation according to pictorial information, and is tied The positional information closing position sensor transmission adjusts the motion of welding robot 1 constantly, until weldering Termination process terminates.
As in figure 2 it is shown, robot body includes base 11, base 11 is rotatablely equipped with rotation Transposase 11 2, the top of rotating seat 12 is fixed with relative two gripper shoe 13, two gripper shoes The structure of 13 is identical, and the opposite side of two gripper shoes 13 is provided with vertical lifting chute, Slide in lifting chute and be provided with lifting slider, lifting slider is installed with fixed arm 16, Fixed arm 16 is hollow-core construction, and its one end connects rotary drive motor 15, and the other end connects Expansion link 17, expansion link 17 is had to be actively socketed on the inside of fixed arm 16, expansion link 17 End is rotatably connected to revolving part 18, and the bottom of revolving part 18 is connected with a rotary pin shaft, rotation Ship and resell on another market and be rotatably connected to swing arm 19 on axle simultaneously.
As in figure 2 it is shown, robot body also includes elevation driving unit, elevation driving unit is Hoist cylinder 14, hoist cylinder 14 is fixedly mounted on rotating seat 12, hoist cylinder 14 Piston rod is fixing with lifting slider to be connected.
Base 11 is square structure, is made up of stainless-steel sheet, its corner by fixture with Ground is fixed, and fixture is hex bolts, and rotary drive motor 15 is slowed down by cycloidal-pin wheel Device or harmonic speed reducer drive fixed arm 16 to rotate.
As it is shown on figure 3, plumb joint 3 includes the support bar 31 being welded on swing arm 19 end, The end of support bar 31 is provided with pellet part 32, and on pellet part 32, turning set is connected to ten thousand To ball-joint 33, the outer surface of universal ball joint 33 is welded with welding gun 34.
As shown in Figure 4, weld jig assembly 2 includes support 22 and is positioned on support 22 Weld jig head 4, support 22 is flame support, and it includes two vertical beams being oppositely arranged And it being fixedly connected into the crossbeam of one with two vertical beams, two vertical beams are respectively and fixedly installed to one On bracket base 21, bracket base 21 is square structure, is made up of stainless-steel sheet, its Corner is fixed with ground by fixture, and fixture is hex bolts.
Sliding on crossbeam and be provided with traversing slide block 23, traversing slide block 23 is relative with crossbeam to slide Being completed by traversing rack-pinion, traversing slide block 23 lifts connection elevating lever 24, Slide relative with traversing slide block 23 of elevating lever 24 is completed by lifter rack gear pair, The end of elevating lever 24 is fixed with telescoping rod 25, and telescoping rod 25 can carry out 360 ° of rotations Rotating and make, the end of telescoping rod 25 is hinged with weld jig head 4.
As it is shown in figure 5, weld jig head 4 includes two connection otic placodes 41 being oppositely arranged, Connect and be integrally fixed by connector between otic placode 41, connect and offer bearing pin on otic placode 41 Hole 44, the first fixture 42 and the second fixture 43 are by being arranged on the swivel pin in pin shaft hole 4 Axle connects, and the first fixture 42 is identical with the structure of the second fixture 43, both and workpiece joint Position be provided with magnetic strips 46, the first fixture 42 and the second fixture 43 are all by flexible Cylinder 45 drives and realizes opening and closing, and telescopic cylinder 45 one end is solid with connector by fixing seat 411 Fixed, the other end is hinged with the first fixture 42 or the second fixture 43 by articulated element 431.
Described embodiment is in order to the illustrative present invention, not for limiting the present invention.Any Those skilled in the art all can be under the spirit and the scope of the present invention, to described embodiment Modify, therefore the scope of the present invention, should be as listed by the claim of the present invention.

Claims (8)

1. a welding system based on robotics, it is characterised in that: include bonding machine Device people (1), weld jig assembly (2) and control assembly, weld jig assembly (2) with Control assembly electrical connection, control assembly and control the movement of weld jig assembly (2);Bonding machine Device people includes robot part and plumb joint (3), and plumb joint (3) is positioned on robot part, And do multifreedom motion under the drive of robot part;Robot part includes that robot is originally Body and control chamber, be provided with in control chamber and control the hardware of robot body motion and pacify in advance The software being contained in hardware;Robot part also includes image sensor and position sensor, Image sensor electrically connects with control chamber with position sensor, and image sensor is in welding process Workpiece carry out photograph taking and photo passed to control chamber, the host computer in control chamber according to Pictorial information analyzes workpiece welding situation, and the positional information of binding site sensor passes is constantly Adjust the motion of welding robot (1), until welding process terminates.
A kind of welding system based on robotics the most according to claim 1, its It is characterised by: robot body includes that base (11), base are rotatablely equipped with rotation on (11) Swivel base (12), the top of rotating seat (12) is fixed with relative two gripper shoe (13), and two The structure of individual gripper shoe (13) is identical, and the opposite side of two gripper shoes (13) is provided with perpendicular Straight lifting chute, slides in lifting chute and is provided with lifting slider, fixing peace on lifting slider Equipped with fixed arm (16), fixed arm (16) is hollow-core construction, and its one end connects has rotation to drive Galvanic electricity machine (15), the other end connects has expansion link (17), expansion link (17) to be actively socketed on The inside of fixed arm (16), the end of expansion link (17) is rotatably connected to revolving part (18), The bottom of revolving part (18) is connected with a rotary pin shaft, and rotary pin shaft is rotatably connected to simultaneously Swing arm (19).
A kind of welding system based on robotics the most according to claim 2, its Being characterised by: robot body also includes elevation driving unit, elevation driving unit is lifting oil Cylinder (14), hoist cylinder (14) is fixedly mounted on rotating seat (12), hoist cylinder (14) Piston rod and lifting slider fixing be connected.
A kind of welding system based on robotics the most according to claim 2, its It is characterised by: base (11) is square structure, is made up of stainless-steel sheet, and its corner is passed through Fixture is fixed with ground, and fixture is hex bolts, and rotary drive motor (15) is by pendulum Line pinwheel reducer or harmonic speed reducer drive fixed arm (16) to rotate.
A kind of welding system based on robotics the most according to claim 2, its It is characterised by: plumb joint (3) includes being welded on the support bar (31) of swing arm (19) end, The end of support bar (31) is provided with pellet part (32), and pellet part (32) is upper to be rotated Being socketed with universal ball joint (33), the outer surface of universal ball joint (33) is welded with welding gun (34).
A kind of welding system based on robotics the most according to claim 1, it is special Levy and be: weld jig assembly (2) includes support (22) and is positioned on support (22) Weld jig head (4), support (22) is flame support, and it includes two be oppositely arranged Individual vertical beam and with two vertical beams be fixedly connected into one crossbeam, two vertical beams fixedly mount respectively On a bracket base (21), bracket base (21) is square structure, by rustless steel Steel plate is made, and its corner is fixed with ground by fixture, and fixture is hex bolts.
A kind of welding system based on robotics the most according to claim 6, its Being characterised by: sliding on crossbeam is provided with traversing slide block (23), traversing slide block (23) is with horizontal Relatively sliding of beam is completed by traversing rack-pinion, the upper lifting of traversing slide block (23) Connecting and have elevating lever (24), slide relative with traversing slide block (23) of elevating lever (24) is Being completed by lifter rack gear pair, the end of elevating lever (24) is fixed with telescoping rod (25), telescoping rod (25) can carry out 360 ° of spinning movements, telescoping rod (25) End hinged with weld jig head (4).
A kind of welding system based on robotics the most according to claim 7, its It is characterised by: weld jig head (4) includes two connection otic placodes (41) being oppositely arranged, even Ear connecting plate is integrally fixed by connector between (41), connects and offers on otic placode (41) Pin shaft hole (44), the first fixture (42) and the second fixture (43) are by being arranged on pin shaft hole (4) hinging pin shaft in connects, the first fixture (42) and the structure of the second fixture (43) Identical, both are provided with magnetic strips (46), the first fixture (42) with the position of workpiece joint It is all to be driven by telescopic cylinder (45) to realize opening and closing, telescopic cylinder with the second fixture (43) (45) one end is fixed with connector by fixing seat (411), and the other end passes through articulated element (431) hinged with the first fixture (42) or the second fixture (43).
CN201610408810.XA 2016-06-08 2016-06-08 A kind of welding system based on robot technology Expired - Fee Related CN105855762B (en)

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CN113084417A (en) * 2021-04-16 2021-07-09 镇江市恩帝斯精密机械有限公司 Welding robot

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