CN205914906U - Welding system based on robotechnology - Google Patents
Welding system based on robotechnology Download PDFInfo
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- CN205914906U CN205914906U CN201620560674.1U CN201620560674U CN205914906U CN 205914906 U CN205914906 U CN 205914906U CN 201620560674 U CN201620560674 U CN 201620560674U CN 205914906 U CN205914906 U CN 205914906U
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- welding
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Abstract
The utility model discloses a welding system based on robotechnology, including welding robot, welding jig subassembly and control assembly, the welding jig subassembly is connected with the control assembly electricity, and control assembly controls the removal of welding jig subassembly, welding robot includes robot subtotal soldered connection, and the soldered connection is located the robot part to do the multi freedom motion under the drive of robot part, the robot part is installed the hardware of control the robot motion and is installed the software in hardware in advance including the robot and control box in, the robot part still includes image sensor and position sensor, and image sensor and position sensor are connected with the control box electricity. This welding system has combined industrial robot technology and traditional welding technique, through multi freedom's welding robot completion complicacy, loaded down with trivial details welding operation, has not only improved welding efficiency by a wide margin, can also effectively improve welding quality, improves the qualified rate of welding.
Description
Technical field:
This utility model is related to technical field of welding equipment and in particular to a kind of welding system based on roboticses.
Background technology:
With the sustainable development of China's economy, domestic heavy-duty machinery, metallurgical machinery, shipbuilding, mine engineering are mechanical, electric
Boiler, pressure vessel, petrochemical industry, rolling stock, the automobile and other industries of standing have been enter into world's same industry rank of advanced units, due to these
Industry is all to be leading with welding procedure, adds the increase of domestic investment, provides good development for Chinese welding machine profession
Opportunity.Energy-efficient welding jig will surgingly increase, and obtain Rapid Popularization in industries such as petrochemical industry, shipbuilding, boiler, railways.
Industrial robot is that one kind by overprogram and automatically controls, and can complete some operation tasks in manufacture process
Multi-functional, multivariant Mechatronics Automatics tool equipment and system, it combines and manufactures main frame or production line, can group
Become unit or multimachine automated system, in unmanned participation, realize multiple production operations such as carrying, welding, assembling and spraying.As
Industrial Robot Technology is combined by what with conventional soldering techniques, and realization is efficient, the welding operation process of high-quality is welding skill
The technical problem solving is badly in need of in art field.
Utility model content:
The purpose of this utility model is aiming at the deficiencies in the prior art, provides a kind of welding system based on roboticses
System, this welding system combines Industrial Robot Technology and traditional solder technology, complete by multivariant welding robot
Become complicated, loaded down with trivial details welding operation, not only welding efficiency is greatly improved moreover it is possible to effective improved welding quality, improves welding and close
Lattice rate.
Technology solution of the present utility model is as follows:
A kind of welding system based on roboticses, including welding robot, weld jig assembly and control assembly,
Weld jig assembly is electrically connected with control assembly, and control assembly controls the movement of weld jig assembly；Welding robot includes machine
Device people part and plumb joint, plumb joint is located on robot part, and does multifreedom motion under the drive of robot part；
Robot part includes robot body and control chamber, is provided with the hardware controlling robot body motion and pre- in control chamber
First it is arranged on the software in hardware；Robot part also includes image sensor and position sensor, image sensor and position
Put sensor to electrically connect with control chamber, image sensor carries out photograph taking and passes to photo to the workpiece in welding process
Control chamber, the host computer in control chamber analyzes workpiece welding situation according to pictorial information, and the position of binding site sensor passes
Confidence breath constantly adjusts the motion of welding robot, until welding process terminates.
Preferred as technique scheme, robot body includes base, and base is rotatablely equipped with rotating seat, rotation
The top of seat is fixed with relative two gripper shoe, and the structure of two gripper shoes is identical, the opposite side setting of two gripper shoes
There is vertical lifting chute, slide in lifting chute and be provided with lifting slider, lifting slider is installed with fixed arm, fixing
Arm is hollow-core construction, and its one end is connected with rotary drive motor, and the other end is connected with expansion link, and expansion link is actively socketed on fixation
The inside of arm, the end of expansion link is rotatably connected to revolving part, and the bottom of revolving part is connected with a rotary pin shaft, on rotary pin shaft
It is rotatably connected to swing arm simultaneously.
Preferred as technique scheme, robot body also includes elevation driving unit, and elevation driving unit is to rise
Fall oil cylinder, hoist cylinder is fixedly mounted on rotating seat, and the piston rod of hoist cylinder is fixedly connected with lifting slider.
Preferred as technique scheme, base is square structure, is made up of stainless-steel sheet, and its corner is passed through to fix
Part is fixed with ground, and fixture is hex bolts, and rotary drive motor passes through planet-cycloid reducer or harmonic speed reducer drives
Fixed arm rotates.
Preferred as technique scheme, plumb joint includes being welded on the support bar of swing arm end, the end of support bar
End is provided with pellet part, pellet part rotates and is socketed with universal ball joint, the outer surface of universal ball joint is welded with welding gun.
Preferred as technique scheme, weld jig assembly includes support and the weld jig being located on support
Head, support is flame support, and it includes two vertical beams being oppositely arranged and is fixedly connected integral crossbeam with two vertical beams,
Two vertical beams are respectively and fixedly installed on a bracket base, and bracket base is square structure, is made up of stainless-steel sheet, its
Corner is fixed with ground by fixture, and fixture is hex bolts.
Preferred as technique scheme, crossbeam slides and is provided with traversing slide block, traversing slide block is relative with crossbeam
Slip is completed by traversing rack-pinion, and lifting on traversing slide block is connected with elevating lever, elevating lever and traversing slide block
Relatively slide and completed by lifter rack gear pair, the end of elevating lever is fixed with telescoping rod, and telescoping rod can enter
360 ° of spinning movements of row, the end of telescoping rod is hinged with weld jig head.
Preferred as technique scheme, weld jig head includes two connection otic placodes being oppositely arranged, connection otic placode
Between be integrally fixed by connector, connection otic placode offers pin shaft hole, the first fixture and the second fixture pass through to be arranged on
The hinging pin shaft of bearing pin in the hole connects, and the structure of the first fixture and the second fixture is identical, and both are set with the position of workpiece joint
It is equipped with magnetic strips, the first fixture and the second fixture are all to drive by telescopic cylinder to realize opening and closing, and telescopic cylinder one end is passed through solid
Reservation is fixed with connector, and it is hinged with the first fixture or the second fixture that the other end passes through articulated element.
The beneficial effects of the utility model are: this welding system combines Industrial Robot Technology and traditional welding skill
Art, completes complicated, loaded down with trivial details welding operation by multivariant welding robot, not only welding efficiency is greatly improved, also
Can effective improved welding quality, improve solder yield.
Brief description:
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of welding robot；
Fig. 3 is the structural representation of plumb joint；
Fig. 4 is the structural representation of weld jig assembly；
Fig. 5 is the structural representation of weld jig head.
Specific embodiment:
In order that above-mentioned purpose of the present utility model, feature and advantage can become apparent from understandable, right below in conjunction with the accompanying drawings
Specific embodiment of the present utility model is described in detail.
As shown in figure 1, welding robot 1, weld jig assembly 2 and control are included based on the welding system of roboticses
Assembly processed, weld jig assembly 2 is electrically connected with control assembly, and control assembly controls the movement of weld jig assembly 2；Welding robot
People includes robot part and plumb joint, and plumb joint is located on robot part, and how certainly to do under the drive of robot part
Moved by degree；Robot part includes robot body and control chamber, is provided with and controls robot body motion in control chamber
Hardware and be pre-installed in the software in hardware；Robot part also includes image sensor and position sensor, shooting
Sensor is electrically connected with control chamber with position sensor, and image sensor carries out photograph taking simultaneously to the workpiece in welding process
Photo is passed to control chamber, the host computer in control chamber analyzes workpiece welding situation according to pictorial information, and binding site passes
The positional information of sensor transmission constantly adjusts the motion of welding robot 1, until welding process terminates.
As shown in Fig. 2 robot body includes base 11, base 11 is rotatablely equipped with rotating seat 12, rotating seat 12
Top is fixed with relative two gripper shoe 13, and the structure of two gripper shoes 13 is identical, and the opposite side of two gripper shoes 13 sets
It is equipped with vertical lifting chute, slide in lifting chute and be provided with lifting slider, lifting slider is installed with fixed arm 16,
Fixed arm 16 is hollow-core construction, and its one end is connected with rotary drive motor 15, and the other end is connected with expansion link 17, and expansion link 17 is lived
The dynamic inside being socketed in fixed arm 16, the end of expansion link 17 is rotatably connected to revolving part 18, the bottom of revolving part 18 and a rotation
Axle of shipping and reselling on another market connects, and rotary pin shaft is rotatably connected to swing arm 19 simultaneously.
As shown in Fig. 2 robot body also includes elevation driving unit, elevation driving unit is hoist cylinder 14, lifting
Oil cylinder 14 is fixedly mounted on rotating seat 12, and the piston rod of hoist cylinder 14 is fixedly connected with lifting slider.
Base 11 is square structure, is made up of stainless-steel sheet, its corner is fixed with ground by fixture, fixture is
Hex bolts, rotary drive motor 15 passes through planet-cycloid reducer or harmonic speed reducer drives fixed arm 16 to rotate.
As shown in figure 3, plumb joint 3 includes being welded on the support bar 31 of swing arm 19 end, the end setting of support bar 31
There is pellet part 32, pellet part 32 rotates and is socketed with universal ball joint 33, the outer surface of universal ball joint 33 is welded with welding gun 34.
As shown in figure 4, weld jig assembly 2 includes support 22 and the weld jig head 4 being located on support 22, support
22 is flame support, and it is included two vertical beams being oppositely arranged and is fixedly connected integral crossbeam with two vertical beams, two
Vertical beam is respectively and fixedly installed on a bracket base 21, and bracket base 21 is square structure, is made up of stainless-steel sheet, its
Corner is fixed with ground by fixture, and fixture is hex bolts.
Slide on crossbeam and be provided with traversing slide block 23, traversing slide block 23 is by traversing rack tooth with the relative slip of crossbeam
Wheel set completes, and lifting on traversing slide block 23 is connected with elevating lever 24, and elevating lever 24 is logical with the relative slip of traversing slide block 23
Cross what lifter rack gear pair completed, the end of elevating lever 24 is fixed with telescoping rod 25, and telescoping rod 25 can carry out 360 °
Spinning movement, the end of telescoping rod 25 is hinged with weld jig head 4.
As shown in figure 5, weld jig head 4 includes two connection otic placodes being oppositely arranged 41, pass through between connection otic placode 41
Connector is integrally fixed, and connection otic placode 41 offers pin shaft hole 44, and the first fixture 42 and the second fixture 43 pass through to be arranged on
Hinging pin shaft in pin shaft hole 44 connects, and the first fixture 42 is identical with the structure of the second fixture 43, both and workpiece joint
Position is provided with magnetic strips 46, and the first fixture 42 and the second fixture 43 are all to drive by telescopic cylinder 45 to realize opening and closing, stretch
Cylinder 45 one end is fixed by fixed seat 411 and connector, and the other end passes through articulated element 431 and the first fixture 42 or the second folder
Have 43 hinged.
Described embodiment in order to illustrative this utility model, not for limiting this utility model.Any this area
Technical staff all can modify to described embodiment without prejudice under spirit and the scope of the present utility model, therefore this practicality
New rights protection scope, should be as listed by claim of the present utility model.
Claims (8)
1. a kind of welding system based on roboticses it is characterised in that: include welding robot (1), weld jig assembly
(2) and control assembly, weld jig assembly (2) is electrically connected with control assembly, and control assembly controls weld jig assembly (2)
Mobile；Welding robot includes robot part and plumb joint (3), and plumb joint (3) is located on robot part, and in robot
Multifreedom motion is done under partial drive；Robot part includes robot body and control chamber；Robot part also includes
Image sensor and position sensor, image sensor is electrically connected with control chamber with position sensor, image sensor butt welding
Workpiece in termination process carries out photograph taking and photo is passed to control chamber, and the host computer in control chamber divides according to pictorial information
Analysis workpiece welding situation, and the positional information of binding site sensor passes constantly adjusts the motion of welding robot (1), until
Welding process terminates.
2. a kind of welding system based on roboticses according to claim 1 it is characterised in that: robot body bag
Include base (11), base (11) is rotatablely equipped with rotating seat (12), the top of rotating seat (12) is fixed with relative two
Fagging (13), the structure of two gripper shoes (13) is identical, and the opposite side of two gripper shoes (13) is provided with vertical lifting and slides
Groove, slides in lifting chute and is provided with lifting slider, lifting slider is installed with fixed arm (16), and fixed arm (16) is sky
Core structure, its one end is connected with rotary drive motor (15), and the other end is connected with expansion link (17), expansion link (17) pivot bush unit
In the inside of fixed arm (16), the end of expansion link (17) is rotatably connected to revolving part (18), the bottom and of revolving part (18)
Rotary pin shaft connects, and rotary pin shaft is rotatably connected to swing arm (19) simultaneously.
3. a kind of welding system based on roboticses according to claim 2 it is characterised in that: robot body
Also include elevation driving unit, elevation driving unit is hoist cylinder (14), hoist cylinder (14) is fixedly mounted on rotating seat
(12), on, the piston rod of hoist cylinder (14) is fixedly connected with lifting slider.
4. a kind of welding system based on roboticses according to claim 2 it is characterised in that: base (11) be side
Shape structure, is made up of stainless-steel sheet, and its corner is fixed with ground by fixture, and fixture is hex bolts, rotation driving
Motor (15) passes through planet-cycloid reducer or harmonic speed reducer drives fixed arm (16) rotation.
5. a kind of welding system based on roboticses according to claim 2 it is characterised in that: plumb joint (3) bag
Include the support bar (31) being welded on swing arm (19) end, the end of support bar (31) is provided with pellet part (32), globular part
The upper rotation of part (32) is socketed with universal ball joint (33), and the outer surface of universal ball joint (33) is welded with welding gun (34).
6. a kind of welding system based on roboticses according to claim 1 it is characterised in that: weld jig assembly
(2) support (22) and the weld jig head (4) being located on support (22) are included, support (22) is flame support, and it includes
Two vertical beams being oppositely arranged and be fixedly connected integral crossbeam with two vertical beams, two vertical beams are respectively and fixedly installed to one
On bracket base (21), bracket base (21) is square structure, is made up of stainless-steel sheet, and fixture and ground are passed through in its corner
Face is fixed, and fixture is hex bolts.
7. a kind of welding system based on roboticses according to claim 6 it is characterised in that: on crossbeam slide set
It is equipped with traversing slide block (23), traversing slide block (23) is completed by traversing rack-pinion with the relative slip of crossbeam, traversing
The upper lifting of slide block (23) is connected with elevating lever (24), and elevating lever (24) is by lifting tooth with the relative slip of traversing slide block (23)
Bar gear pair completes, and the end of elevating lever (24) is fixed with telescoping rod (25), and telescoping rod (25) can carry out 360 ° of rotations
Rotate and make, the end of telescoping rod (25) is hinged with weld jig head (4).
8. a kind of welding system based on roboticses according to claim 7 it is characterised in that: weld jig head
(4) two connection otic placodes being oppositely arranged (41) are included, connection otic placode is integrally fixed by connector between (41), engaging lug
Pin shaft hole (44) is offered on plate (41), the first fixture (42) and the second fixture (43) are by being arranged on the hinge in pin shaft hole (44)
Pin axle connects, and the first fixture (42) is identical with the structure of the second fixture (43), and both are provided with the position of workpiece joint
Magnetic strips (46), the first fixture (42) and the second fixture (43) are all to drive by telescopic cylinder (45) to realize opening and closing, flexible gas
Cylinder (45) one end is fixed with connector by fixed seat (411), the other end pass through articulated element (431) and the first fixture (42) or
Second fixture (43) is hinged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620560674.1U CN205914906U (en) | 2016-06-08 | 2016-06-08 | Welding system based on robotechnology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620560674.1U CN205914906U (en) | 2016-06-08 | 2016-06-08 | Welding system based on robotechnology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205914906U true CN205914906U (en) | 2017-02-01 |
Family
ID=57876969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620560674.1U Expired - Fee Related CN205914906U (en) | 2016-06-08 | 2016-06-08 | Welding system based on robotechnology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205914906U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971839A (en) * | 2018-09-03 | 2018-12-11 | 柳州铁道职业技术学院 | A kind of welding robot |
| CN110732818A (en) * | 2019-11-22 | 2020-01-31 | 合肥常青机械股份有限公司 | welding manipulator for auto-parts |
-
2016
- 2016-06-08 CN CN201620560674.1U patent/CN205914906U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971839A (en) * | 2018-09-03 | 2018-12-11 | 柳州铁道职业技术学院 | A kind of welding robot |
| CN108971839B (en) * | 2018-09-03 | 2023-06-23 | 柳州铁道职业技术学院 | Welding robot |
| CN110732818A (en) * | 2019-11-22 | 2020-01-31 | 合肥常青机械股份有限公司 | welding manipulator for auto-parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhou Qiong Inventor before: Fu Shuzhen |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170414 Address after: 523122 Guangdong Province, Dongguan City Dongcheng Street Wentang community Street No. 27 building 3 floor of the C area Patentee after: MAYI ELECTRONIC TECHNOLOGY CO.,LTD. Address before: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Patentee before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20170414 Address after: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Patentee after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 528200 Guangdong Province Nanhai District of Foshan City, Guicheng Summer East is Wai Industrial Zone Foshan City Lianzhi Science & Technology Co Ltd Patentee before: FOSHAN LIANZHI XINCHUANG TECHNOLOGY Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170201 Termination date: 20170608 |