CN105843185A - Warp knitting machine production data acquisition and management system - Google Patents
Warp knitting machine production data acquisition and management system Download PDFInfo
- Publication number
- CN105843185A CN105843185A CN201610181901.4A CN201610181901A CN105843185A CN 105843185 A CN105843185 A CN 105843185A CN 201610181901 A CN201610181901 A CN 201610181901A CN 105843185 A CN105843185 A CN 105843185A
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- Prior art keywords
- data
- tricot machine
- server
- processing module
- production
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the field of weaving industry production data acquisition and management equipment, especially to a warp knitting machine production data acquisition and management system. The warp knitting machine production data acquisition and management system comprises a data server and at least one set of information acquisition terminals. Each information acquisition terminal comprises a rotating speed sensor connected with a main shaft of a main motor of a warp knitting machine, an IC card reader for identifying and extracting employee identity information data, a running state identification module installed on the main motor of the warp knitting machine, an analog-to-digital converter respectively connected whit the rotating speed sensor, the IC card reader and the running state identification module, a data processing module respectively connected with the analog-to-digital converter and the data server, and a touch display screen connected with the data processing module. The system can acquire, compute and display operation data and various production and management personnel data of the warp knitting machine.
Description
Technical field
The present invention relates to textile industry production data acquisition and management apparatus field, raw specifically for a kind of tricot machine
Produce data acquisition and management system.
Background technology
At present, China's warp knit product category is various, and application the most constantly extends, and product is widely used to
Multiple fields such as industry, agricultural, architectural engineering, transportation, military project, Aero-Space and health care,
And achieve great success.Along with the continuous renewal of warp knitting, the design system of novel warp knitting machine tool equipment
Make and developed the most rapidly, in recent years, along with releasing one after another of the types such as polyaxial, biaxial warp knitting machine,
The composite produced with warp knitting also has become as the most important thing of each industry application.
Warp knit industry belongs to equipment and technology intensity industry, and warp knit product mostly uses unit platform to produce, due to
The production restriction of each board, the tricot machine of tens to hundreds of, each tricot machine can be placed in each workshop
Production process needs different work post to participate in producing, traditional management mode, and real-time is not strong, the level of IT application
Relatively low, in workflow management, board Working Status Monitoring, personnel performance's examination, order delivery capability control etc.
Information system management aspect is the most backward.Accordingly, it would be desirable to a kind of tricot machine production data acquisition and management system,
The service data of each tricot machine, all kinds of production management personnel, the data of production kind are acquired, and
Pass data to server by network and carry out data process, form various yield, kind, employee, machine
Platforms etc. analyze data drawing list, provide in real time and historical data for the management of warp knit plant site, it is achieved enterprise order
The functions such as management, production monitoring management, board equipment control.
Summary of the invention
It is an object of the invention to: providing a kind of tricot machine production data acquisition and management system, it can overcome
The above is not enough, and service data, all kinds of production management demographic data of each tricot machine is acquired, is added up
And present.
The present invention is achieved through the following technical solutions: a kind of tricot machine production data acquisition and management system, its
It is characterised by: include data server and least one set information acquisition terminal；
Described data server, for being analyzed data, add up and store, providing data query and product
Raw production task data；
Often group information acquisition terminal includes:
Speed probe, is connected with tricot machine mair motor main shaft, for gathering the rotating speed number of tricot machine mair motor
According to；
IC card reader, is used for identifying and extract worker's information data；
Running state recognition module, is arranged on tricot machine mair motor, for sensing tricot machine mair motor constantly
Work or the running status stopped, then generating the running state data of tricot machine；
Analog-digital converter, is connected with speed probe, IC card reader and running state recognition module respectively, uses
In reading the rotary speed data of speed probe, worker's information data of IC card reader and running state recognition
The running state data of module, carries out analog digital conversion afterwards；
Data processing module, is connected with analog-digital converter and data server respectively, is used for reading analog digital conversion
Conversion data are uploaded in data server after arrangement and download data server institute by the conversion data of device
The production task data produced；
Touch display screen, be connected with data processing module, for turning received by video data processing module
Change data and production task data and for receiving the operation data of employee's input and operation data being transmitted extremely
In data processing module.
In order to preferably implement this programme, also provide for following prioritization scheme:
Further, it also include at least one be connected with data server for inquiring about data server
Data and the RTU that shows.
Further, it also includes that at least one is connected with data server and for inquiring about data server
Data and allow data server produce production task data supervisor.
Further, described information acquisition terminal also includes being connected with data processing module and for printing cloth
The bar code printing device of bar code.
Further, described information acquisition terminal also include being connected with data processing module for video data
Data received by processing module and the LED billboard of production task data.
Further, described data server and each information acquisition terminal are provided with Ethernet interface to make
Communication can be transmitted by ethernet network between data server and each information acquisition terminal.
Before relatively for technology, the invention have the benefit that
1. can identify rapidly each employee information by IC card reader, each work post employee is carrying out and is terminating this
Worker as when be required to carry out operation of swiping the card so that staff's benefits is convenient, operating process standardization；
2. management level can needing by the server real-time release production schedule, data clothes according to actual production
Business device can automatically generate corresponding production task data and be issued to corresponding information acquisition terminal, makes operation
Personnel obtain the plan arrangement of management level more in time, thus improve production efficiency；
3. cloth is when manufacturing, and bar code printing device produces simultaneously and prints corresponding bar code, passing through
Bar code management function not only contribute to cloth go out warehouse-in, be also beneficial to reviewing of product quality, chase after from cloth
Trace back spinner, upper shaft work, warping work, trace back to material supplier, product quality is controlled have weight
Want meaning.
Accompanying drawing explanation
Fig. 1 is the theory diagram of the present invention.
Detailed description of the invention
Illustrate below in conjunction with the accompanying drawings the present invention is elaborated:
As it is shown in figure 1, the present invention includes data server and least one set information acquisition terminal；
Described data server, for being analyzed data, add up and store, providing data query and product
Raw production task data；
Database server generally by one or more computer and database management system software (SQL,
Oracle) collectively form, can be connected with the ERP of enterprise, reach data sharing.
Often group information acquisition terminal includes:
Speed probe, is connected with tricot machine mair motor main shaft, for gathering the rotating speed number of tricot machine mair motor
According to；
Speed probe uses incremental encoder, is connected with tricot machine mair motor main shaft, is revolved by mair motor
Indexing transfer changes digital pulse signal into, and is converted to digital signal by analog-digital converter.
IC card reader, is used for identifying and extract worker's information data；
IC card reader is installed on information acquisition terminal panel, before operator's operation equipment, selects on the touchscreen
Select the content of required operation, as upper shaft, entry, machine maintenance etc., system confirms operator by IC card reader
Information on IC-card, confirms the operation interface of the correct rear corresponding work post of automatic spring, and operator is according to specifying step
Suddenly, after completing to operate content, need to reaffirm IC card information, this board can be used, thus reached
Operation employee's information gathering and operating process standardization, management level can according to equipment situation real-time release each
The production schedule of board, the information such as repair, to information board, makes operator obtain management level more in time
Plan arrangement, thus improve production efficiency.
Running state recognition module, is arranged on tricot machine mair motor, for sensing tricot machine mair motor constantly
Work or the running status stopped, then generating the running state data of tricot machine；
Analog-digital converter, is connected with speed probe, IC card reader and running state recognition module respectively, uses
In reading the rotary speed data of speed probe, worker's information data of IC card reader and running state recognition
The running state data of module, carries out analog digital conversion afterwards；
Data processing module, is connected with analog-digital converter and data server respectively, is used for reading analog digital conversion
Conversion data are uploaded in data server after arrangement and download data server institute by the conversion data of device
The production task data produced；
Data processing module is the core firmware of information acquisition terminal, and it receives each sampled data, and by data
Information is presented to touch on display screen, and receives the operation data touching display screen, processes through particular data
Database server is uploaded to afterwards by data network；Simultaneously by data graphically, curve, data form etc.
Mode presents to employee on touch display screen.
Touch display screen, be connected with data processing module, for turning received by video data processing module
Change data and production task data and for receiving the operation data of employee's input and operation data being transmitted extremely
In data processing module.
Touch screen carries central processing unit and has the process of quick data, transfer capability, the warp knit that it will obtain
The machine speed of mainshaft is scaled the data such as tricot machine production of units rice number rotating speed, cloth length, and records beginning
Run and time shaft out of service, thus obtain a series of board service data, such as Homes Using TV, start time
Count, complete yield, residue yield etc..
In order to preferably implement this programme, also provide for following prioritization scheme:
Further, it also include at least one be connected with data server for inquiring about data server
Data and the RTU that shows.
RTU can be pc client, (support that IOS and Android moves to operate is mobile phone terminal
System) or panel computer, RTU is by the whole system data downloaded on data server and form
Present.
Further, it also includes that at least one is connected with data server and for inquiring about data server
Data and allow data server produce production task data supervisor.
Supervisor refers to be mounted with the computer of tricot machine data management software, is mainly used in the information of all departments
Typing, data query and the instruction issuing production schedule etc..
Further, described information acquisition terminal also includes being connected with data processing module and for printing cloth
The bar code printing device of bar code.
Further, described information acquisition terminal also include being connected with data processing module for video data
Data received by processing module and the LED billboard of production task data.
Further, described data server and each information acquisition terminal are provided with Ethernet interface to make
Communication can be transmitted by ethernet network between data server and each information acquisition terminal.
Information acquisition terminal is each equipped with Fast Ethernet interface, and all information acquisition terminals pass through Ethernet net
Network is connected to enterprise database server, and the up-to-date machine station information of real-time update is to data server.Each letter
Breath acquisition terminal is respectively provided with independent ID mark, and machine station information is stored in data server in the way of tables of data,
Facilitate the inquiry of each administration section and decision-making.
Communication network, system Ethernet based on TCP/IP communications protocol interconnects, by twisted-pair feeder,
The equipment such as optical fiber, optical transmitter and receiver, switch, connect information acquisition terminal, supervisor and data server
Become internal network, Enterprise Hub server can be connected by VLAN platform, and by Internet network,
Data, services is provided for remote terminal.
System configures a set of tricot machine production data acquisition and management software, including order manufacturing schedule management and control system
System, board manufacturing schedule managing and control system, real-time board condition monitoring system, output control and time management system
System, cloth bar code management function, board fault and early warning system etc..Order manufacturing schedule managing and control system utilizes
The data of every board Real-time Collection, including operator, produce kind, production yields etc., will by network
Data are delivered to server and carry out data summarization analysis in real time, thus complete the real-time system of order manufacturing schedule
Meter and tracking, improve control degree and the production efficiency of order.Board manufacturing schedule managing and control system is used for coordinating
Manufacturing schedule between tricot machine and warping machine board, it is achieved the real-time of board manufacturing schedule, reduces because of artificial
The situations such as factor causes board idle occur.Board condition monitoring system is real-time by character and graphic mode in real time
Display board duty, block diagram display board time shaft distribution situation, makes management personnel in different colors
Obtain board duty at any time, reduce management personnel and make an inspection tour working strength, improve work efficiency.Yield pipe
Board yield, board startup-shutdown time are reckoned by the piece with the various work post used times and examine by reason and time management system effectively
Unification between core, is prevented effectively from the waste of efficiency, makes board within 24 hours, have people to be responsible for.
Although the present invention uses specific embodiment and alternative thereof illustrate the present invention and illustrate, but should
Work as understanding, all can implement without departing from the variations and modifications in the scope of the present invention.Therefore,
Being to be understood that in addition to being limited by appended claims and condition of equivalent thereof, the present invention is not by all senses
On restriction.
Claims (6)
1. a tricot machine production data acquisition and management system, it is characterised in that: include data server with
And least one set information acquisition terminal；
Described data server, for being analyzed data, add up and store, providing data query and product
Raw production task data；
Often group information acquisition terminal includes:
Speed probe, is connected with tricot machine mair motor main shaft, for gathering the rotating speed number of tricot machine mair motor
According to；
IC card reader, is used for identifying and extract worker's information data；
Running state recognition module, is arranged on tricot machine mair motor, for sensing tricot machine mair motor constantly
Work or the running status stopped, then generating the running state data of tricot machine；
Analog-digital converter, is connected with speed probe, IC card reader and running state recognition module respectively, uses
In reading the rotary speed data of speed probe, worker's information data of IC card reader and running state recognition
The running state data of module, carries out analog digital conversion afterwards；
Data processing module, is connected with analog-digital converter and data server respectively, is used for reading analog digital conversion
Conversion data are uploaded in data server after arrangement and download data server institute by the conversion data of device
The production task data produced；
Touch display screen, be connected with data processing module, for turning received by video data processing module
Change data and production task data and for receiving the operation data of employee's input and operation data being transmitted extremely
In data processing module.
A kind of tricot machine production data acquisition the most according to claim 1 and management system, its feature exists
In: it also include at least one be connected with data server for the data inquiring about on data server and show
The RTU shown.
A kind of tricot machine production data acquisition the most according to claim 1 and management system, its feature exists
In: it also include at least one be connected with data server and for the data inquiring about on data server and
Data server is allowed to produce the supervisor of production task data.
A kind of tricot machine production data acquisition the most according to claim 1 and management system, its feature exists
In: described information acquisition terminal also includes being connected with data processing module and for printing the bar code of cloth bar code
Printing equipment.
A kind of tricot machine production data acquisition the most according to claim 1 and management system, its feature exists
In: described information acquisition terminal also include being connected with data processing module for video data processing module institute
The data received and the LED billboard of production task data.
A kind of tricot machine production data acquisition the most according to claim 1 and management system, its feature exists
In: it is provided with Ethernet interface on described data server and each information acquisition terminal and makes data server
And communication can be transmitted by ethernet network between each information acquisition terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610181901.4A CN105843185A (en) | 2016-03-25 | 2016-03-25 | Warp knitting machine production data acquisition and management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610181901.4A CN105843185A (en) | 2016-03-25 | 2016-03-25 | Warp knitting machine production data acquisition and management system |
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| CN105843185A true CN105843185A (en) | 2016-08-10 |
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| CN201610181901.4A Pending CN105843185A (en) | 2016-03-25 | 2016-03-25 | Warp knitting machine production data acquisition and management system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950934A (en) * | 2017-04-27 | 2017-07-14 | 江南大学 | It is knitted production data acquisition and management system |
| CN106980892A (en) * | 2017-02-16 | 2017-07-25 | 威海市冠维智能科技有限公司 | A kind of intelligent LCD screen based on WIFI wireless networkings shows counter |
| CN107479511A (en) * | 2017-06-26 | 2017-12-15 | 江苏丹毛纺织股份有限公司 | Textile manufacturing managing device and system |
| CN107491050A (en) * | 2017-08-31 | 2017-12-19 | 青岛兴仪电子设备有限责任公司 | A kind of birds hatch Intelligent Production Management System |
| CN107844107A (en) * | 2017-11-06 | 2018-03-27 | 广东溢达纺织有限公司 | Loom production information transmission method, device and system |
| CN108319235A (en) * | 2018-01-11 | 2018-07-24 | 恩龙实业(嘉兴)有限公司 | Furniture online information production system |
| CN108566438A (en) * | 2018-06-19 | 2018-09-21 | 浙江理工大学 | Weft-knitting machine real-time monitoring system and its method |
| CN108593068A (en) * | 2018-06-28 | 2018-09-28 | 杭州执信智控技术有限公司 | The automatic weighing system of warp knit fabric and method |
| CN108588999A (en) * | 2018-07-03 | 2018-09-28 | 浙江理工大学 | A kind of Internet Server system and its control method that knitted dress is standby |
| CN111338307A (en) * | 2020-03-13 | 2020-06-26 | 常州机电职业技术学院 | Production management system for warp knitting workshop of intelligent knitting factory |
| CN111401629A (en) * | 2020-03-13 | 2020-07-10 | 常州机电职业技术学院 | Production management algorithm and production management method for warp knitting workshop of intelligent knitting factory |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106980892A (en) * | 2017-02-16 | 2017-07-25 | 威海市冠维智能科技有限公司 | A kind of intelligent LCD screen based on WIFI wireless networkings shows counter |
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| CN106950934A (en) * | 2017-04-27 | 2017-07-14 | 江南大学 | It is knitted production data acquisition and management system |
| CN107479511A (en) * | 2017-06-26 | 2017-12-15 | 江苏丹毛纺织股份有限公司 | Textile manufacturing managing device and system |
| CN107491050A (en) * | 2017-08-31 | 2017-12-19 | 青岛兴仪电子设备有限责任公司 | A kind of birds hatch Intelligent Production Management System |
| CN107844107A (en) * | 2017-11-06 | 2018-03-27 | 广东溢达纺织有限公司 | Loom production information transmission method, device and system |
| CN108319235B (en) * | 2018-01-11 | 2019-11-12 | 恩龙实业(嘉兴)有限公司 | Furniture online information production system |
| CN108319235A (en) * | 2018-01-11 | 2018-07-24 | 恩龙实业(嘉兴)有限公司 | Furniture online information production system |
| CN108566438A (en) * | 2018-06-19 | 2018-09-21 | 浙江理工大学 | Weft-knitting machine real-time monitoring system and its method |
| CN108593068A (en) * | 2018-06-28 | 2018-09-28 | 杭州执信智控技术有限公司 | The automatic weighing system of warp knit fabric and method |
| CN108593068B (en) * | 2018-06-28 | 2023-09-05 | 杭州执信智控技术有限公司 | Automatic weighing system and method for warp knitting grey cloth |
| CN108588999A (en) * | 2018-07-03 | 2018-09-28 | 浙江理工大学 | A kind of Internet Server system and its control method that knitted dress is standby |
| CN111338307A (en) * | 2020-03-13 | 2020-06-26 | 常州机电职业技术学院 | Production management system for warp knitting workshop of intelligent knitting factory |
| CN111401629A (en) * | 2020-03-13 | 2020-07-10 | 常州机电职业技术学院 | Production management algorithm and production management method for warp knitting workshop of intelligent knitting factory |
| CN111401629B (en) * | 2020-03-13 | 2022-08-02 | 常州机电职业技术学院 | Production management method for intelligent knitting factory warp knitting workshop |
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