CN105834756A - Production line for aluminum curtain wall - Google Patents
Production line for aluminum curtain wall Download PDFInfo
- Publication number
- CN105834756A CN105834756A CN201610384006.2A CN201610384006A CN105834756A CN 105834756 A CN105834756 A CN 105834756A CN 201610384006 A CN201610384006 A CN 201610384006A CN 105834756 A CN105834756 A CN 105834756A
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- CN
- China
- Prior art keywords
- production line
- curtain walls
- aluminum
- aluminum curtain
- bending
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The invention discloses a production line for an aluminum curtain wall. The production line comprises a cutting device, a welding bead polishing device, a bending device, a welding device and a surface dressing device which are in butt joint sequentially. An aluminum alloy plate is subject to cutting, bending, polishing welding and surface dressing in sequence through the cutting device, the welding bead polishing device, the bending device, the welding device and the surface dressing device. The aluminum alloy plate is conveyed within the range of the device through horizontal lifting roller bed movable conveying platforms which are independently arranged on the device. The production line for the aluminum curtain wall is used for conveying large-sized materials in the multi-station process, continuous conveying can be realized, and the phenomenon that the materials are conveyed beyond expected stations can be avoided; production efficiency is high, and the degree of automation is also high.
Description
Technical field
The present invention relates to building material manufacture field, particularly to a kind of aluminum curtain walls production line.
Background technology
Along with human cost rapid increase, and market competition aggravation in industry, conventional aluminum curtain wall production procedure is also
Being affected, reduce production cost, Improving The Quality of Products, raising labour efficiency seems becomes more and more important.
The production of aluminum curtain walls building and ornament materials is mainly based on panel beating, and material is aluminum alloy plate materials, main
Want application apparatus by shearing, bending, polish, weld, external coating etc. forms, and produces main by following work
Sequence is constituted: sawing sheet, bending and molding, welding, welding bead polishing shaping, external coating, checks, put in storage, treat
Sending out, wherein material, parts, semi-finished product, finished product are in the technological process of production, rely on manpower or fork truck to carry out
Turnover, circular flow carrying amount is big, easily material, semi-finished product, finished product are caused damage, in production site
Personnel, equipment cause hidden danger.Tradition pipeline major function simply completes simple position transfer,
The material conveying being applicable between two stations, but for the bigger material of the inter process delivery size specification of multistation
For, this conveying is not suitable for, and material can be caused to carry position, or once conveying midway needs to stop, whole
Strip transmission line will stop, and causes material conveying retardance, is unfavorable for that production line productive temp manages, manages in order
Reason, loses time.Therefore manufacture and design one and be suitable for aluminum curtain walls building and ornament materials technological process of production spy
The streamline of point is necessary.
Summary of the invention
It is an object of the invention to the shortcoming overcoming prior art with not enough, it is provided that a kind of aluminum curtain walls production line.
The purpose of the present invention is realized by following technical scheme:
A kind of aluminum curtain walls production line, including the sawing sheet device docked successively, welding bead sanding apparatus, apparatus for bending,
Welder, surface dressing device, aluminum alloy plate materials sequentially passes through sawing sheet device, welding bead sanding apparatus, folding
Bending apparatus, welder, surfacing device carry out sawing sheet, bending, polishing welding, surface rest and reorganization, aluminum
Sheet alloy moves delivery platform at above-mentioned dress by each horizontal lifting roller-way being independently arranged on said apparatus
Carry between putting.
It is provided with glue sticking device between described welder and surfacing device.When aluminum alloy plate materials is used for giving birth to
When producing bigger aluminum curtain walls, need again to arrange reinforcement on aluminum alloy plate materials, in order to reach this purpose, then
Need to arrange glue sticking device viscose glue on aluminum alloy plate materials, by viscose glue adhesion reinforcement.
The front end of described sawing sheet device is provided with roll-on device.Roll-on device was set before sawing sheet device, rolling
Protective paint is uniformly applied to aluminum alloy plate materials by coating device, whole process noiselessness, without dust, environmental protection and utilization
Rate is high, and the powder injection process that sprays paint, there are loud noise, bigger dust, unfavorable to the health of site operation personnel,
Spray paint has nearly 50 percent to be all wasted simultaneously.
Described aluminum curtain walls production line, also includes verifying attachment, and described verifying attachment is for checking through surface
The quality of the aluminum alloy plate materials of finishing device.Verifying attachment is to be taken pictures by CCD camera, and artificial contrast is carried out
Check;Photo captured by Tong Shi is corresponding with the figure number of product, and record product has produced and proved product
Delivery.
Described verifying attachment includes that conveyer device, described conveyer device are unpowered conveying roller diatom.Unpowered
Conveying roller diatom, when aluminum alloy plate materials arrives verifying attachment region, can prevent aluminum alloy plate materials conveying from falling
Fall, play the effect of buffering.
Described aluminum curtain walls production line also includes more than one position sensor, more than one acousto-optic hint report
Alert device, described position sensor, acousto-optic hint alarm are arranged on the corner of aluminum curtain walls production line.Position
Sensor and acousto-optic prompting alarm can the most individually use or be combined with each other, position
Sensor or acousto-optic hint alarm can not only be provided at the corner of production line, it is also possible to be arranged on out
Material device, welding bead sanding apparatus, apparatus for bending, welder, surface dressing device, glue sticking device, rolling
The regionals such as coating device, it is achieved Discrete control and Flexible Control.
Described position sensor is more than one in travel switch, correlation type irradiation switch, limit switch.
Particular location sensor selects one or both or three kinds therein to be used in combination, and will depend on the circumstances, examine
The shortcoming considering various position sensor: when aluminum alloy plate materials is hollow, and travel switch can't detect;Work as aluminum
Sheet alloy ratio is relatively thin, and during for the sheet material of two dimensional surface, correlation type irradiates switch and can't detect;Work as correlation type
The two ends of irradiation switch, when wide, easily can't detect;When aluminum alloy plate materials is hollow, spacing open
Pass can't detect.
The horizontal lifting roller-way of described apparatus for bending moves the both sides of delivery platform and is provided with amortization work bench.Folding
Bending apparatus is by after aluminum alloy plate materials bending, and subsequent handling the most also cannot not process completely the sheet material of so many bendings,
Staff places it on amortization work bench.
Described aluminum curtain walls production line, also includes the upset workbench coordinating bender to use.Upset workbench
Replacing manually being fixed by the aluminum alloy plate materials treating bending, then bender is by aluminum alloy plate materials bending.
The present invention compared with prior art, has the advantage that and beneficial effect:
1, the conveying of whole technological process of production material can have been extended completely through by the aluminum curtain walls production line of the present invention
Coming, it is achieved carry continuously, production efficiency is high.
2, the present invention realize multiple spot station arrive deliver to, produce conveying flow process in can with operation different station
Material is sent to by instruction.
3, whole piece of the present invention produces pipeline and is respectively carried the segmentation pipeline of independent power by multistage and form;Material
It is transported to stop automatically by the instruction discharging phase or by personnel after designating step specifies any transportation section that station is corresponding
Operation, from pipeline loading and unloading material, runs except this section of pipeline stops conveying during this period, before it and subsequent
Each portion appoints transportation section right properly functioning transportation work.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of aluminum curtain walls production line of the present invention.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but the embodiment party of the present invention
Formula is not limited to this.
Embodiment one
Such as Fig. 1, a kind of aluminum curtain walls production line, including the sawing sheet device docked successively, welding bead sanding apparatus, folding
Bending apparatus, welder, surface dressing device, aluminum alloy plate materials sequentially passes through sawing sheet device, welding bead polishing
Device, apparatus for bending, welder, surfacing device carry out sawing sheet, bending, polishing welding, surface
Resting and reorganizing, aluminum alloy plate materials moves delivery platform by each horizontal lifting roller-way being independently arranged on said apparatus
Carry between said apparatus.
Embodiment two
Such as Fig. 1, a kind of aluminum curtain walls production line, including the sawing sheet device docked successively, welding bead sanding apparatus, folding
Bending apparatus, welder, surface dressing device, aluminum alloy plate materials sequentially passes through sawing sheet device, welding bead polishing
Device, apparatus for bending, welder, surfacing device carry out sawing sheet, bending, polishing welding, surface
Resting and reorganizing, aluminum alloy plate materials moves delivery platform by each horizontal lifting roller-way being independently arranged on said apparatus
Carry between said apparatus.
It is provided with glue sticking device between described welder and surfacing device.When aluminum alloy plate materials is used for giving birth to
When producing bigger aluminum curtain walls, need again to arrange reinforcement on aluminum alloy plate materials, in order to reach this purpose, then
Need to arrange glue sticking device viscose glue on aluminum alloy plate materials, by viscose glue adhesion reinforcement.
The front end of described sawing sheet device is provided with roll-on device.Roll-on device was set before sawing sheet device, rolling
Protective paint is uniformly applied to aluminum alloy plate materials by coating device, whole process noiselessness, without dust, environmental protection and utilization
Rate is high, and the powder injection process that sprays paint, there are loud noise, bigger dust, unfavorable to the health of site operation personnel,
Spray paint has nearly 50 percent to be all wasted simultaneously.
Described aluminum curtain walls production line, also includes verifying attachment, and described verifying attachment is for checking through surface
The quality of the aluminum alloy plate materials of finishing device.Verifying attachment is to be taken pictures by CCD camera, and artificial contrast is carried out
Check;Photo captured by Tong Shi is corresponding with the figure number of product, and record product has produced and proved product
Delivery.
Described verifying attachment includes that conveyer device, described conveyer device are unpowered conveying roller diatom.Unpowered
Conveying roller diatom, when aluminum alloy plate materials arrives verifying attachment region, can prevent aluminum alloy plate materials conveying from falling
Fall, play the effect of buffering.
Described aluminum curtain walls production line also includes more than one position sensor, more than one acousto-optic hint report
Alert device, described position sensor, acousto-optic hint alarm are arranged on the corner of aluminum curtain walls production line.Position
Sensor and acousto-optic prompting alarm can the most individually use or be combined with each other, position
Sensor or acousto-optic hint alarm can not only be provided at the corner of production line, it is also possible to be arranged on out
Material device, welding bead sanding apparatus, apparatus for bending, welder, surface dressing device, glue sticking device, rolling
The regionals such as coating device, it is achieved Discrete control and Flexible Control.
Described position sensor is more than one in travel switch, correlation type irradiation switch, limit switch.
Particular location sensor selects one or both or three kinds therein to be used in combination, and will depend on the circumstances, examine
The shortcoming considering various position sensor: when aluminum alloy plate materials is hollow, and travel switch can't detect;Work as aluminum
Sheet alloy ratio is relatively thin, and during for the sheet material of two dimensional surface, correlation type irradiates switch and can't detect;Work as correlation type
The two ends of irradiation switch, when wide, easily can't detect;When aluminum alloy plate materials is hollow, spacing open
Pass can't detect.
The horizontal lifting roller-way of described apparatus for bending moves the both sides of delivery platform and is provided with amortization work bench.Folding
Bending apparatus is by after aluminum alloy plate materials bending, and subsequent handling the most also cannot not process completely the sheet material of so many bendings,
Staff places it on amortization work bench.
Described aluminum curtain walls production line, also includes the upset workbench coordinating bender to use.Upset workbench
Replacing manually being fixed by the aluminum alloy plate materials treating bending, then bender is by aluminum alloy plate materials bending.
Above-described embodiment is the present invention preferably embodiment, but embodiments of the present invention are not by above-mentioned reality
Execute the restriction of example, the change made under other any spirit without departing from the present invention and principle, modification,
Substitute, combine, simplify, all should be the substitute mode of equivalence, within being included in protection scope of the present invention.
Claims (9)
1. an aluminum curtain walls production line, it is characterised in that: include sawing sheet device, the welding bead polishing docked successively
Device, apparatus for bending, welder, surface dressing device, aluminum alloy plate materials sequentially pass through sawing sheet device,
Welding bead sanding apparatus, apparatus for bending, welder, surfacing device carry out sawing sheet, bending, polishing weldering
Connecing, rests and reorganizes in surface, and aluminum alloy plate materials is moved by each horizontal lifting roller-way being independently arranged on said apparatus
Delivery platform carries between said apparatus.
Aluminum curtain walls production line the most according to claim 1, it is characterised in that: described welder and table
It is provided with glue sticking device between the trimming device of face.
Aluminum curtain walls production line the most according to claim 1, it is characterised in that: before described sawing sheet device
End is provided with roll-on device.
Aluminum curtain walls production line the most according to claim 1, it is characterised in that: also include verifying attachment,
Described verifying attachment is for checking the quality of the aluminum alloy plate materials through surface dressing device.
Aluminum curtain walls production line the most according to claim 4, it is characterised in that: described verifying attachment includes
Conveyer device, described conveyer device is unpowered conveying roller diatom.
Aluminum curtain walls production line the most according to claim 1, it is characterised in that: also include more than one
Position sensor, more than one acousto-optic hint alarm, described position sensor, acousto-optic hint alarm
It is arranged on the corner of aluminum curtain walls production line.
Aluminum curtain walls production line the most according to claim 6, it is characterised in that: described position sensor is
Travel switch, correlation type irradiate more than one in switch, limit switch.
Aluminum curtain walls production line the most according to claim 1, it is characterised in that: the water of described apparatus for bending
Flat rise and fall roller moves the both sides of delivery platform and is provided with amortization work bench.
Aluminum curtain walls production line the most according to claim 1, it is characterised in that: also include coordinating bender
The upset workbench used.
Priority Applications (1)
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CN201610384006.2A CN105834756A (en) | 2016-06-01 | 2016-06-01 | Production line for aluminum curtain wall |
Applications Claiming Priority (1)
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CN201610384006.2A CN105834756A (en) | 2016-06-01 | 2016-06-01 | Production line for aluminum curtain wall |
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CN105834756A true CN105834756A (en) | 2016-08-10 |
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CN201610384006.2A Pending CN105834756A (en) | 2016-06-01 | 2016-06-01 | Production line for aluminum curtain wall |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107453559A (en) * | 2017-09-26 | 2017-12-08 | 深圳双十科技有限公司 | A kind of motor package system |
CN111702487A (en) * | 2020-06-23 | 2020-09-25 | 湖南翰坤实业有限公司 | Automatic upright column framework production equipment |
Citations (7)
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---|---|---|---|---|
CN1128827A (en) * | 1995-10-11 | 1996-08-14 | 山东天幕集团总公司 | Prodn. technology of shaped stainless steel curtain walls and over brace thereof |
US20100037546A1 (en) * | 2003-04-14 | 2010-02-18 | Dietrich Industries, Inc. | Wall and floor systems |
CN202755489U (en) * | 2012-06-25 | 2013-02-27 | 天津金邦建材有限公司 | Semi-automatic aluminum veneer production line |
CN103144933A (en) * | 2013-02-22 | 2013-06-12 | 太仓威格玛机械设备有限公司 | Extensible and flexible gantry-type automatic processing flow line system for industrial aluminum profiles |
US20150107173A1 (en) * | 2011-09-13 | 2015-04-23 | Evergrow International Trading (Shanghai) Co.,Ltd. | Metal curtain wall system of monolayer structure and construction method thereof |
CN104670814A (en) * | 2013-12-02 | 2015-06-03 | 湖州巨力铝型材有限公司 | Integrated conveying device for aluminum profile |
CN205764921U (en) * | 2016-06-01 | 2016-12-07 | 佛山市陆锋金属建材有限公司 | A kind of aluminum curtain walls production line |
-
2016
- 2016-06-01 CN CN201610384006.2A patent/CN105834756A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1128827A (en) * | 1995-10-11 | 1996-08-14 | 山东天幕集团总公司 | Prodn. technology of shaped stainless steel curtain walls and over brace thereof |
US20100037546A1 (en) * | 2003-04-14 | 2010-02-18 | Dietrich Industries, Inc. | Wall and floor systems |
US20150107173A1 (en) * | 2011-09-13 | 2015-04-23 | Evergrow International Trading (Shanghai) Co.,Ltd. | Metal curtain wall system of monolayer structure and construction method thereof |
CN202755489U (en) * | 2012-06-25 | 2013-02-27 | 天津金邦建材有限公司 | Semi-automatic aluminum veneer production line |
CN103144933A (en) * | 2013-02-22 | 2013-06-12 | 太仓威格玛机械设备有限公司 | Extensible and flexible gantry-type automatic processing flow line system for industrial aluminum profiles |
CN104670814A (en) * | 2013-12-02 | 2015-06-03 | 湖州巨力铝型材有限公司 | Integrated conveying device for aluminum profile |
CN205764921U (en) * | 2016-06-01 | 2016-12-07 | 佛山市陆锋金属建材有限公司 | A kind of aluminum curtain walls production line |
Non-Patent Citations (1)
Title |
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徐学东: "《材料成形过程控制原理及应用》", 28 February 2016 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107453559A (en) * | 2017-09-26 | 2017-12-08 | 深圳双十科技有限公司 | A kind of motor package system |
CN111702487A (en) * | 2020-06-23 | 2020-09-25 | 湖南翰坤实业有限公司 | Automatic upright column framework production equipment |
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Application publication date: 20160810 |
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