CN103144933A - Extensible and flexible gantry-type automatic processing flow line system for industrial aluminum profiles - Google Patents
Extensible and flexible gantry-type automatic processing flow line system for industrial aluminum profiles Download PDFInfo
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- CN103144933A CN103144933A CN2013100572720A CN201310057272A CN103144933A CN 103144933 A CN103144933 A CN 103144933A CN 2013100572720 A CN2013100572720 A CN 2013100572720A CN 201310057272 A CN201310057272 A CN 201310057272A CN 103144933 A CN103144933 A CN 103144933A
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- feeding
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- disposal unit
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Abstract
The invention discloses an extensible and flexible gantry-type automatic processing flow line system for industrial aluminum profiles, which comprises an automatic feeding device, a feeding butting device, at least two workpiece handling unit modules and handling unit gantry transition modules, wherein the automatic feeding device is connected with the workpiece handling unit modules through the feeding butting device; and every two adjacent workpiece handling unit modules are connected through the handling unit gantry transition modules. According to the invention, each technological procedure and equipment for the industrial aluminum profiles are subjected to flow line system integration, different types of industrial aluminum profiles are processed, and a flexible and fast technology change scheme can be provided; therefore, the labor intensity of workers is lowered greatly, the manual intervention is only required at the terminal of the flow line, and all other technological procedures can achieve highly automated integration operation.
Description
Technical field
The present invention relates to a kind of system of processing, particularly a kind of pipeline system for door and window curtain wall industry processing aluminium section bar.
Background technology
What at present adopted in traditional industrial aluminum profile deep processing field is distributing technique or artificial Detroit automation.The distributing process efficiency is low, and the inter process logistics is chaotic, easily causes the generation of waste material; Artificial Detroit automation labour intensity is high, potential safety hazard is many; The raising greatly of human cost thereupon, distributed technological process has limited the development of industrial aluminum profile deep processing.
Summary of the invention
Goal of the invention: the objective of the invention is in order to solve the deficiencies in the prior art, provide a kind of efficient intensive flexibility expanded planer-type industrial aluminum profile automatically to process the flowing water system.
Technical scheme: in order to realize above purpose, a kind of flexibility planer-type industrial aluminum profile of expanding of the present invention is processed the flowing water system automatically, comprising: automatic feeding, feeding docking facilities, workpiece disposal unit module, disposal unit gantry transition module; Described automatic feeding connects described workpiece disposal unit module by described feeding docking facilities; Described workpiece disposal unit module is at least two; Connect by described disposal unit gantry transition module between every two described workpiece disposal unit modules.It is integrated that the present invention carries out conveyor line with each process procedure of industrial aluminum profile and equipment, for different types of industrial aluminum profile processing, the flexible change scheme of technique efficiently can be provided, greatly alleviate workman's labour intensity, only need to carry out manual intervention in the terminal of conveyor line, all other process procedure all can be realized supermatic integrated operation.
Described in the present invention, automatic feeding comprises: feed point, feeding dop, grading cradle, support roller, feeding guide seat and blowing substrate; Described feed point is fixed in an end of feeding guide seat; Described feeding dop end solid one fixes on feed point, and the other end and support roller are in the same horizontal line; Described support roller is fixed on grading cradle upper surface; Described grading cradle one end and feeding guide seat are flexibly connected; The side that described cradle is relative with feed point is provided with the blowing substrate.
The method of work of automatic feeding described in the present invention is as follows:
(1) workpiece to be processed is placed into grading cradle upper, begins to put simultaneously four workpiece to be processed;
(2) described grading cradle is under the driving of horizontal and vertical directions cylinder, and according to the parallelogram motion mode, step-feeding is with each forward impelling one row of workpiece, and the most last row will directly enter into support roller;
(3) the feeding dop of feed point front end clamps one of foremost workpiece, i.e. that in the back-up roller race;
(4) feed point starts, and along the feeding guide seat propelling material of turning right, gives in the Fabricating machinery processing on right side;
(5) until with first material end, feed point returns to the left side starting point, wait for that next material enters in the back-up roller race;
(6) the above step that circulates is until complete feeding work.
The docking facilities of feeding described in the present invention comprises: pulley support structure and roller linear slide rail; Described pulley support structure comprises: fuselage, docking support roller and clamp handle; Described docking support roller is positioned at the fuselage top; Described underbelly is fixed on the roller linear slide rail; Clamp handle is fixed on the position that fuselage is connected with the roller linear slide rail.The working process of the docking facilities of feeding described in the present invention is as follows:
(1) first unclamp clamp handle before the use, according to the length of processing work, the pulley support structure is adjusted to correct position along the precision linear slide rail;
(2) determine the position after, clamp handle is locked;
(3) during the feeding operation, workpiece rolls on the docking support roller and advances.
Gantry transition of disposal unit described in the present invention module comprises: transition lathe bed, track, cliding seat, supporting seat, transition chuck; Described track is fixed on the transition lathe bed; Described cliding seat is installed on track; Described supporting seat is fixed on described cliding seat, and described transition chuck is fixed on the supporting seat top.Workpiece in the present invention after a upper procedure is disposed enters the transition chuck fixing, and the supporting seat of transition chuck below is driven by cliding seat, slides to the next process of the other end from an end of track, completes that between two procedures, workpiece transmits automatically.
Beneficial effect: the flexibility planer-type industrial aluminum profile of expanding of the present invention is processed the flowing water system automatically, compared with prior art has the following advantages:
The flexibility planer-type industrial aluminum profile process procedure in whole industrial aluminum profile deep processing field of automatically having processed the flowing water system integration of expanding of the present invention, realized supermatic flexibility operation, improve work efficiency, alleviated labour intensity, eliminate the potential safety hazard that a large amount of manual interventions bring, saved labour cost.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of automatic feeding in the present invention.
Fig. 3 is the structural representation of feeding docking facilities in the present invention.
Fig. 4 is the structural representation of planer-type crosspoint in the present invention.
Fig. 5 is the structural representation of transition module in disposal unit gantry in the present invention.
The specific embodiment
Below in conjunction with specific embodiment, further illustrate the present invention, should understand these embodiment only is used for explanation the present invention and is not used in and limits the scope of the invention, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
Embodiment
As shown in Figure 1 a kind of expands flexibility planer-type industrial aluminum profile and automatically processes the flowing water system, comprising: automatic feeding 2, feeding docking facilities 3, workpiece disposal unit module, disposal unit gantry transition module 5; Described automatic feeding connects described workpiece disposal unit module by described feeding docking facilities; Described workpiece disposal unit module is at least two; Connect by described disposal unit gantry transition module between every two described workpiece disposal unit modules; Described workpiece disposal unit module top is provided with the planer-type crosspoint.
Component parts and the annexation of above-mentioned each parts are as follows:
Automatic feeding described in the present embodiment 2 comprises: feed point 21, feeding dop 22, grading cradle 23, support roller 24, feeding guide seat 25 and blowing substrate 26; Described feed point 21 is fixed in an end of feeding guide seat 25; Described feeding dop 22 1 ends are fixed on feed point 21, and the other end and support roller 24 are in the same horizontal line; Described support roller 24 is fixed on grading cradle 23 upper surfaces; Described grading cradle 23 1 ends and feeding guide seat 25 are flexibly connected; The side that described cradle 23 is relative with feed point 21 is provided with blowing substrate 26.
The docking facilities of feeding described in the present embodiment comprises: pulley support structure and roller linear slide rail 34; Described pulley support structure comprises: fuselage 31, docking support roller 32 and clamp handle 33; Described docking support roller 32 is positioned at fuselage 31 tops; Described fuselage 31 bottoms are fixed on roller linear slide rail 34; Clamp handle 33 is fixed on the position that fuselage 31 is connected with roller linear slide rail 34.
The crosspoint of planer-type described in the present embodiment comprises: portal frame 41, manipulator 43; Described portal frame comprises: crossbeam 42; Described manipulator 43 is installed on cross bar 42.
Gantry transition of disposal unit described in the present embodiment module comprises: transition lathe bed 51, track 52, cliding seat 53, supporting seat 54, transition chuck 53; Described track 52 is fixed on transition lathe bed 51; Described cliding seat 53 is installed on track 52; Described supporting seat 54 is fixed on described cliding seat 53, and described transition chuck 53 is fixed on supporting seat 54 tops.
Can expanding flexibility planer-type industrial aluminum profile described in the present embodiment, automatically to process the method for work of flowing water system as follows:
(1) workpiece to be processed is placed into the grading cradle of automatic feeding upper, begins to put simultaneously four workpiece to be processed; Grading cradle is under the driving of horizontal and vertical directions cylinder, and according to the parallelogram motion mode, step-feeding is with each forward impelling one row of workpiece, and the most last row will directly enter into support roller; In automatic feeding, the feeding dop of feed point front end clamps one of foremost workpiece, i.e. that in the back-up roller race; Feed point starts, and along the feeding guide seat propelling material of turning right, gives in the Fabricating machinery processing on right side; Until first material finished, feed point returns to the left side starting point, waits for that next material enters in the back-up roller race;
(2) workpiece to be processed 1 of sending from automatic feeding 2 enters feeding docking facilities 3; The feeding docking facilities first unclamps clamp handle before use, according to the length of processing work, the pulley support structure is adjusted to correct position along the precision linear slide rail; After determining the position, clamp handle is locked; During feeding docking facilities feeding operation, workpiece rolls on the docking support roller and advances;
(3) material of sending is sent into first workpiece disposal unit module through the feeding docking facilities;
(4) workpiece of disposing through the described workpiece disposal unit of first module is disposed to next workpiece disposal unit module by gantry stage die block transfer of described disposal unit, after completing, disposal disposes through described disposal unit gantry stage die block transfer to the workpiece disposal unit module of next process again, until all process steps is completed.
Claims (6)
1. can expand flexibility planer-type industrial aluminum profile and automatically process the flowing water system for one kind, it is characterized in that: comprising: automatic feeding (2), feeding docking facilities (3), workpiece disposal unit module, disposal unit gantry transition module; Described automatic feeding connects described workpiece disposal unit module by described feeding docking facilities; Described workpiece disposal unit module is at least two; Connect by described disposal unit gantry transition module between every two described workpiece disposal unit modules.
2. the flexibility planer-type industrial aluminum profile of expanding according to claim 1 is processed the flowing water system automatically, and it is characterized in that: described automatic feeding (2) comprising: feed point (21), feeding dop (22), grading cradle (23), support roller (24), feeding guide seat (25) and blowing substrate (26);
Described feed point (21) is fixed in an end of feeding guide seat (25); Described feeding dop (22) one ends are fixed on feed point (21), and the other end and support roller (24) are in the same horizontal line; Described support roller (24) is fixed on grading cradle (23) upper surface; Described grading cradle (23) one ends and feeding guide seat (25) are flexibly connected; The side that described cradle (23) is relative with feed point (21) is provided with blowing substrate (26).
3. the flexibility planer-type industrial aluminum profile of expanding according to claim 1 is processed the flowing water system automatically, and it is characterized in that: described feeding docking facilities comprises: pulley support structure and roller linear slide rail (34); Described pulley support structure comprises: fuselage (31), docking support roller (32) and clamp handle (33); Described docking support roller (32) is positioned at fuselage (31) top; Described fuselage (31) bottom is fixed on roller linear slide rail (34); Clamp handle (33) is fixed on the position that fuselage (31) is connected with roller linear slide rail (34).
4. the flexibility planer-type industrial aluminum profile of expanding according to claim 1 is processed the flowing water system automatically, it is characterized in that: comprising: the planer-type crosspoint; Described workpiece disposal unit module top is provided with the planer-type crosspoint; Described planer-type crosspoint comprises: portal frame (41), manipulator (43); Described portal frame comprises: crossbeam (42); Described manipulator (43) is installed on cross bar (42).
5. the flexibility planer-type industrial aluminum profile of expanding according to claim 1 is processed the flowing water system automatically, and it is characterized in that: described disposal unit gantry transition module comprises: transition lathe bed (51), track (52), cliding seat (53), supporting seat (54), transition chuck (53); Described track (52) is fixed on transition lathe bed (51); Described cliding seat (53) is installed on track (52); Described supporting seat (54) is fixed on described cliding seat (53), and described transition chuck (53) is fixed on supporting seat (54) top.
6. can expand flexibility planer-type industrial aluminum profile and automatically process flowing water system works method for one kind, it is characterized in that: concrete steps are as follows:
(1) workpiece to be processed is placed into the grading cradle of automatic feeding upper, begins to put simultaneously four workpiece to be processed; Grading cradle is under the driving of horizontal and vertical directions cylinder, and according to the parallelogram motion mode, step-feeding is with each forward impelling one row of workpiece, and the most last row will directly enter into support roller; In automatic feeding, the feeding dop of feed point front end clamps one of foremost workpiece, i.e. that in the back-up roller race; Feed point starts, and along the feeding guide seat propelling material of turning right, gives in the Fabricating machinery processing on right side; Until first material finished, feed point returns to the left side starting point, waits for that next material enters in the back-up roller race;
(2) workpiece to be processed of sending from automatic feeding enters the feeding docking facilities; The feeding docking facilities first unclamps clamp handle before use, according to the length of processing work, the pulley support structure is adjusted to correct position along the precision linear slide rail; After determining the position, clamp handle is locked; During feeding docking facilities feeding operation, workpiece rolls on the docking support roller and advances;
(3) material of sending is sent into first workpiece disposal unit module through the feeding docking facilities;
(4) workpiece of disposing through the described workpiece disposal unit of first module is disposed to next workpiece disposal unit module by gantry stage die block transfer of described disposal unit, after completing, disposal disposes through described disposal unit gantry stage die block transfer to the workpiece disposal unit module of next process again, until all process steps is completed.
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CN201310057272.0A CN103144933B (en) | 2013-02-22 | 2013-02-22 | Easily extensible flexibility planer-type industrial aluminum profile processes water system automatically |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105834756A (en) * | 2016-06-01 | 2016-08-10 | 佛山市陆锋金属建材有限公司 | Production line for aluminum curtain wall |
CN110422550A (en) * | 2019-09-04 | 2019-11-08 | 永清霍尔茨门业有限公司 | A kind of efficient feeder of lines |
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CN102490019A (en) * | 2011-11-14 | 2012-06-13 | 山东力丰自动化成套设备有限公司 | Automatic production line of crown plate of container |
CN102490013A (en) * | 2011-11-14 | 2012-06-13 | 山东力丰自动化成套设备有限公司 | Automatic production line for side plate or front wall plate of container |
CN203095031U (en) * | 2013-02-22 | 2013-07-31 | 太仓威格玛机械设备有限公司 | Extensible flexible double-column type industrial aluminium profile automatic processing assembly line system |
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SU1152700A1 (en) * | 1983-08-31 | 1985-04-30 | Предприятие П/Я М-5481 | Automatic production line for stamping powder blanks |
US6220420B1 (en) * | 1999-03-30 | 2001-04-24 | Industrial Technology Research Institute | Semiconductor composition material conveyer module |
US6327774B1 (en) * | 1999-07-01 | 2001-12-11 | Hyundai Motor Company | Assembling machine for negative electrode plate for Ni-MH batteries and assembly process thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105834756A (en) * | 2016-06-01 | 2016-08-10 | 佛山市陆锋金属建材有限公司 | Production line for aluminum curtain wall |
CN110422550A (en) * | 2019-09-04 | 2019-11-08 | 永清霍尔茨门业有限公司 | A kind of efficient feeder of lines |
CN110422550B (en) * | 2019-09-04 | 2024-03-01 | 永清霍尔茨门业有限公司 | High-efficient feeder of lines |
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