CN105831188A - Mechanized sesame ball production line and method thereof - Google Patents
Mechanized sesame ball production line and method thereof Download PDFInfo
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- CN105831188A CN105831188A CN201610358606.1A CN201610358606A CN105831188A CN 105831188 A CN105831188 A CN 105831188A CN 201610358606 A CN201610358606 A CN 201610358606A CN 105831188 A CN105831188 A CN 105831188A
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C5/00—Dough-dividing machines
- A21C5/02—Dough-dividing machines with division boxes and ejection plungers
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/04—Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
- A21D2/366—Tubers, roots
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D8/00—Methods for preparing or baking dough
- A21D8/02—Methods for preparing dough; Treating dough prior to baking
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention relates to a mechanized sesame ball production line and a method thereof. The production line comprises a stirring dough separator, a rounding device, a fryer and a sesame attachment device, wherein the stirring dough separator comprises a cylinder; a bracket is arranged above the cylinder; an inner sleeve and an outer sleeve which are nested with each other are arranged on the bracket; bottom outlets in the inner sleeve and the outer sleeve are communicated with the upper opening of the cylinder; a transmission shaft is arranged in the inner sleeve; propeller blades are arranged on the part, positioned in the inner sleeve, of the outer side wall of the transmission shaft; the upper part of the transmission shaft penetrates out of the inner sleeve; a bearing hinged with the transmission shaft is arranged on the bracket; a through hole in the axial direction is formed in the transmission shaft; the bottom outlet in the transmission shaft is higher than the bottom outlet in the inner sleeve. The device is simple in structure and convenient to use.
Description
Technical field
The present invention relates to a kind of mechanization production treasure's bag streamline and method thereof.
Background technology
Fiber crops ball, is named again and decocts heap, Fried Glutinous Rice Balls with Sesame, precious bag.Fiber crops ball is fried noodles.Exploding with Oryza glutinosa powder ball, add that Semen Sesami is made, some wraps in the stuffing material such as MARONG, bean paste, and some does not has.It it is a kind of breakfast Foods.
Fiber crops ball is as a kind of sweet food, simultaneously as a kind of fried food, high oils and fats sugared, high；Though tasty, eat and many easily get angry, and and in the modern society of overnutrition, high oils and fats, high sugar are causeed fat etc. and to be made this food allow a lot of people hang back.
Existing fiber crops ball way, is all the stirring that added water by glutinous rice, is twisted into pelletizing, Semen Sesami in pelletizing surface adhesion, more fried；Or pelletizing is being done flat, is putting sweetened bean paste stuffing, then sweetened bean paste stuffing is wrapped be twisted into pelletizing, then adhering to Semen Sesami, the most fried.
Above-mentioned dispensing and way are all to cause fiber crops ball height oils and fats, high sugar.And make by hand, program is complicated, and operation is very long, it is impossible to produces in enormous quantities, must constantly stare at oil temperature and stir pelletizing, it is to avoid Semen Sesami and rice flour mash Jiao fall time fried, and especially Semen Sesami is easiest to Jiao and falls.
Ipomoea batatas Lam. (formal name used at school: Ipomoea batatas
(L.) Lam.) the sweet storage that has another name called, Rhizoma Dioscoreae esculentae, Zhu's potato, gold potato, kind eat, Red Hill medicine, Yuzhen potato, Rhizoma Dioscoreae, Radix Pachyrhizi Erosi, Rhizoma Dioscoreae, yam, Radix Ipomoeae, sweet potato, sweet potato, Ah goose, sprout Ipomoea batatas Lam..
Ipomoea batatas Lam. is the natural nourishing food that a kind of nutrition is complete and abundant, rich in proteins, fat, polysaccharide, phosphorus, calcium, potassium, carotene, vitamin A, vitamin C, vitamin E, vitamin B1, vitamin B2 and 8 kinds of aminoacid.Analyzing according to scientist, the content of its protein exceedes 7 times of rice；The content of carotene is 3.5 times of Radix Dauci Sativae；The content of vitamin A is 100 times of Rhizoma Solani tuber osi；The content of sugar, calcium and vitamin B1, vitamin B2 all exceeds rice and flour.Every 100g fresh potato block edible part carbohydrate containing 29.5g, fat 0.2g, phosphorus 20g, calcium 18g, ferrum 0.4g.These materials, brain cell and the activity of secreting hormone to promotion people, strengthen human disease resistance, improve immunologic function, delay intellectual deterioration and body aging to play an important role.Japan's Ministry of Public Health has been classified as the important foodstuffs of dietetic therapy.
Slimming foods: its fat content of Ipomoea batatas Lam. is very few (0.2%), is that other food is incomparable.And the content of unsaturated fatty acid is the abundantest.As staple food, adhere to eating a meal every day, its abundant cellulose, make people have " feasting to satiety " and the happy sense of the intestines and stomach.Meanwhile, it can stop metabolism of lipid and cholesterol in the absorption of enteral, again can cholesterol in decomposer, promote the metabolism of lipid, can effectively prevent human nutrition superfluous, resist the generation of obesity, thus reach the purpose of fat-reducing.
Life prolonging food: Ipomoea batatas Lam. is classified as " life prolonging food " as far back as the Ming Dynasty, Chinese medicine man's Li Shizhen (1518-1593 A.D.).In recent years, along with the development of society, " social status " of Ipomoea batatas Lam. improves the most therewith, and much countries of the world are called " life prolonging food ".Its function is, can neutralize rapidly the food such as rice, face, meat, egg produced acidic materials in human body, maintain blood of human body weak base balance, and the carotene that tweezer enters human body is converted into vitamin A.Either give birth to border tribes who are assimilated to Han Chinese's potato, all have mucin.And this mucin is the mixture of a kind of GL-PP, belong to collagen and polysaccharide material.The deposition of fat can be effectively prevented on painstaking effort tube wall, maintain and increase the elasticity of arterial blood tube wall, reduce the accumulation of subcutaneous fat, prevent the flaccidity of sheath in liver and kidney from contracting, fatigue can be prevented again, regain one's vigor, prevent treating constipation, build up one's health and prolong one's life.
Prevention disease: containing abundant and special vitamin C, vitamin E and potassium element in potato block.Wherein Vc can strengthen the human body resistance to multiple viruses such as flu significantly；Dimension E then can promote the libido of people, slow down aging.Potassium element can be effectively prevented the generation of hypertension, apoplexy and cardiovascular diseases.Japanese Scientists research finds that this material can keep the elasticity of human body artery blood vessel wall, be effectively prevented arteries atherosis containing a kind of collagen mucus protein that can not obtain from chicken, duck, flesh of fish class in potato block.
Cure the disease good medicine: there is higher medical value.Effect that potato block is cured the disease by ancient Chinese medicine scholar early has discussion.Bright Li Shizhen (1518-1593 A.D.) Compendium of Material Medica carries: " Ipomoea batatas Lam. have qi-restoratives is weary, physical strength profiting, strengthening the spleen and stomach, effect of kidney tonifying sun "." gold potato learn and pass on record " cloud: multiple diseases such as " dysentery can be controlled, wine accumulated heat is rushed down, damp and hot, infantile malnutrition ".Milky serosity in raw potato block is relieving constipation, the good medicine of muscle spasm of invigorating blood circulation, suppress；The diseases such as treatment eczema, centipete bite, herpes zoster there is specially good effect.Its method be raw potato block is mashed, squeeze juice, be applied to affected part, can heal for several times.
So using Ipomoea batatas Lam. as the primary raw material making fiber crops ball, a kind of novel health food will be obtained.
Summary of the invention
The problem that the present invention is directed to the existence of above-mentioned prior art makes improvement, i.e. the technical problem to be solved is to provide a kind of mechanization production treasure's bag streamline and method thereof, it is possible to rapid, high volume produces precious bag automatically.
nullIn order to solve above-mentioned technical problem，A kind of technical scheme of the present invention is: a kind of mechanization production treasure's bag streamline，A machine is divided including the stirring set gradually along material direct of travel、Rounding device、Fryer、Attached fiber crops device and the control system of control aforementioned device operating，Described stirring divides a machine to include a cylinder，Described cylinder is provided above support，The inner sleeve being nested and outer sleeve it is provided with on this support，In described、The outlet at bottom of outer sleeve is all connected with cylinder upper opening，It is provided with power transmission shaft in described inner sleeve，Described power transmission shaft lateral wall is positioned in the part in inner sleeve and is provided with propeller blade，Described power transmission shaft top passes inner sleeve，The bearing of hinged power transmission shaft it is provided with on described support，Through hole vertically it is provided with in described power transmission shaft，Described power transmission shaft outlet at bottom is arranged higher than inner sleeve outlet at bottom，Described inner sleeve outlet at bottom is arranged higher than outer sleeve outlet at bottom，Described power transmission shaft、Bottom inner sleeve and outer sleeve the most tapered，Described propeller blade outermost end is tangent with inner sleeve，Described cylinder internal upper part is provided with two tangent roller bearings，In described cylinder, bottom is provided with the roller bearing of a sidewall band propeller blade，Connect at described cylinder lower exit port and have discharge nozzle，The rotating shaft of sidewall band propeller blade it is provided with in described discharge nozzle，The outlet of described discharge nozzle is tapered，This outlet top is provided with rotary cutter；
Described rounding device includes a rotating cylinder, lateral wall, described rotating cylinder two ends is provided with bearing spider, annular rack and the first driving gear being meshed with this tooth bar it is provided with on described rotating cylinder lateral wall, described rotating cylinder two ends are provided with ring sealing plate, described rotating cylinder medial wall is axially disposed helical form pipe, the circle pipe being positioned at two ends all removes half annular sidewall, make spiral type conduit, described rotating cylinder one end is provided with feed well, its other end is provided with blow tank, described feed well is provided above dusting bucket, one end of described feed well is stretched in rotating cylinder above conduit, the other end is arranged on below the outlet of discharge nozzle, so that potato ball enters conduit along feed well, the top of conduit in rotating cylinder is stretched in described blow tank one end, so that potato ball falls into blow tank from the conduit of top is conveyed out rotating cylinder；
nullDescribed fried mechanism includes oil holding slot and the first conveyer belt，Described oil holding slot inner bottom part is provided with electrically heated rod and temperature sensor，Described first conveyer belt includes that several support wheel and an endless track walking around all support wheels，The described wheel that supports collectively constitutes the first horizontal segment with crawler belt、Second horizontal segment、3rd horizontal segment、First tilting section and the second tilting section，The entrance of described first horizontal segment is positioned at below blow tank outlet，Described first horizontal segment and the second horizontal segment lay respectively at above oil holding slot both end sides，Described 3rd horizontal segment is positioned at oil holding slot，Described first tilting section connects the first horizontal segment and the 3rd horizontal segment，Described second tilting section connects the second horizontal segment and the 3rd horizontal segment，Described track outer surface is provided with two rows lever around crawler belt along its length，Also it is evenly equipped with some levers along track length direction between two gear shift levers，So that forming several on crawler belt for the lever cage accommodating potato ball，It is provided with baffle plate in described oil holding slot，This baffle plate is positioned at above the 3rd horizontal segment，So that all lever cage upper openings entering oil holding slot are hidden by baffle plate，In avoiding lever cage, potato ball floats out lever cage；
Described attached fiber crops device includes a cylinder, lateral wall, described cylinder two ends is provided with bearing spider, annular rack and the second driving gear being meshed with this tooth bar it is provided with on described cylinder lateral wall, described cylinder two ends are provided with ring sealing plate, described drum inside wall is axially disposed helical guide groove, described rotating cylinder one end is provided with splicing plate, this end is additionally provided with the note fiber crops bucket that Semen Sesami is sent into guide groove, its other end is provided with output magazine, the top of guide groove in cylinder is stretched in the lower end of described splicing plate, its upper end is arranged on the exit of the second horizontal segment, so that potato ball enters guide groove along splicing plate, the top of guide groove in cylinder is stretched in described output magazine one end, so that potato ball falls into output magazine from the guide groove of top is conveyed out cylinder；The both sides of described splicing plate are provided with row's vertical rod, and its upper end is arranged at intervals with multiple seams, and the block between bar seam is also equipped with vertical rod so that lever from bar seam through, the potato ball in lever cage is released by vertical rod；Being provided with body feed tank below the outlet of described output magazine, in described body feed tank, middle part is provided with screen cloth, and the hole of described screen cloth is more than Semen Sesami less than potato ball, and described screen bottom is provided with electromagnetic shaker, is provided with weigher bottom described body feed tank；The exit of described output magazine is provided with enumerator and alarm.
Further, described power transmission shaft, roller bearing, rotating shaft, rotary cutter, the first driving gear, the first conveyer belt and second drive gear to order about rotation by motor respectively, the ring sealing plate of described rotating cylinder and cylinder is above its internal spiral channel and helical guide groove, described first conveyer belt bending part is additionally provided with pinch roller, and those pinch rollers are for pushing down the dual-side of crawler belt；Described control system controls the operating of each motor, receives the signal of temperature sensor and controls the keying of electrically heated rod, and count pick up device signal control alarm work.
In order to solve above-mentioned technical problem, the another kind of technical scheme of the present invention is: a kind of method of mechanization production treasure's bag, and the method uses device described above, sequentially includes the following steps:
(1) stirring point group: open all devices, the Radix Pachyrhizi Erosi boiled is put into inner sleeve one by one, the rice flour of milled is respectively charged into through hole in outer sleeve and power transmission shaft, Radix Pachyrhizi Erosi is extruded by the propeller blade of power transmission shaft sidewall, and Radix Pachyrhizi Erosi is extruded into tubulose discharge, in through hole, rice flour is inserted inside Radix Pachyrhizi Erosi pipe, in outer sleeve, rice flour covers Radix Pachyrhizi Erosi pipe lateral wall, the roller bearing Radix Pachyrhizi Erosi pipe of cylinder internal upper part flattens and is allowed to carry out mixing for the first time with rice flour, in cylinder, Radix Pachyrhizi Erosi and rice flour are carried out stirring for the second time by lower rotary shaft, enter back in discharge nozzle, rice flour and Radix Pachyrhizi Erosi are carried out third time by rotating shaft and are sufficiently stirred for, potato ball finally it is cut into one by one by rotary cutter；
(2) surface full circle: potato ball enters the spiral type conduit in rotating cylinder along feed well, dusting bucket spreads rice flour towards potato ball, strengthen the anti-stickiness in potato ball surface, potato ball is rotated into helical form pipe along with rotating cylinder, potato ball is rolled in helical form pipe and is moved ahead, potato ball surface corner angle are rounded, and last potato ball falls into blow tank thus leaves rotating cylinder；
(3) fried: potato ball enters in the lever cage on the first conveyer belt along blow tank, and along the rotation of the first conveyer belt, enter in the oil holding slot filling with deep fat, baffle plate plays and prevents potato ball floating in frying course from departing from the effect of lever cage；
(4) attached fiber crops: the lever on the first conveyer belt is one by one through the bar seam of splicing plate, potato ball in lever cage is released by the vertical rod on splicing plate, and guide groove in making potato ball enter cylinder along the passage that two row's vertical rods are formed, ripe Semen Sesami is injected in cylinder by note fiber crops bucket, rotation along with cylinder, potato ball is rolled in guide groove together with Semen Sesami and is moved ahead, and then make the full Semen Sesami of the whole surface adhesion of potato ball, the potato ball that attached fiber crops are good enters body feed tank along output magazine detachment roller, and by enumerator record quantity, when falling predetermined quantity potato ball, control system stops attached fiber crops device and works and control alarm equipment alarm, people is allowed to change body feed tank, unnecessary Semen Sesami is shaken off under screen cloth, and measured weigh.
Further, for improving the stickiness of Semen Sesami, described Semen Sesami is stirred with sucrose solution or mulse before use.
Compared with prior art, the method have the advantages that this device uses and Radix Pachyrhizi Erosi and rice flour are sufficiently mixed the method making potato ball, make use of the sugar of Radix Pachyrhizi Erosi self, decrease sugar content, simultaneously after fried good potato ball, utilizing firm fried good potato ball surface also to have viscosity to adhere to Semen Sesami, Semen Sesami need not fried, effectively reduces the edible problem got angry more.
The present invention will be further described in detail with detailed description of the invention below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the organigram of the embodiment of the present invention.
Fig. 2 is the organigram of stirring point group machine in the embodiment of the present invention.
Fig. 3 is the structure schematic front view of rounding device in the embodiment of the present invention.
Fig. 4 is the organigram of fried mechanism in the embodiment of the present invention.
Fig. 5 is the structure diagrammatic top view of crawler belt in the embodiment of the present invention.
Fig. 6 is the organigram of attached fiber crops device in the embodiment of the present invention.
Fig. 7 is the organigram of splicing plate in the embodiment of the present invention.
nullIn figure: 1-cylinder，11-discharge nozzle，12-rotating shaft，13-rotary cutter，14-upper roller，15-lower roller，2-support，21-bearing，22-outer sleeve，23-inner sleeve，24-power transmission shaft，25-through hole，Propeller blade on 26-power transmission shaft，3-rotating cylinder，The bearing spider of 31-rotating cylinder，32-first drives gear，Tooth bar on 33-rotating cylinder，34-helical form pipe，35-spiral type conduit，36-feed well，37-blow tank，38-rotating cylinder ring sealing plate，39-dusting bucket，4-oil holding slot，41-electrically heated rod，42-baffle plate，43-pinch roller，5-the first conveyer belt，51-supports wheel，52-crawler belt，53-lever，54-the first horizontal segment，55-the first tilting section，56-the 3rd horizontal segment，57-the second tilting section，58-the second horizontal segment，59-lever cage，6-cylinder，The bearing spider of 61-cylinder，62-second drives gear，63-cylinder ring sealing plate，64-helical guide groove，65-output magazine，66-note fiber crops bucket，7-splicing plate，71-vertical rod，72-bar stitches，8-body feed tank，9-potato ball.
Detailed description of the invention
nullEmbodiment one: as shown in Fig. 1 ~ 7，A kind of mechanization production treasure's bag streamline，A machine is divided including the stirring set gradually along material direct of travel、Rounding device、Fryer、Attached fiber crops device and the control system of control aforementioned device operating，Described stirring divides a machine to include a cylinder 1，Described cylinder 1 is provided above support 2，The inner sleeve 23 being nested and outer sleeve 22 it is provided with on this support 2，In described、The outlet at bottom of outer sleeve is all connected with cylinder 1 upper opening，It is provided with power transmission shaft 24 in described inner sleeve 23，Described power transmission shaft 24 lateral wall is positioned in the part in inner sleeve and is provided with propeller blade 26，Described power transmission shaft top passes inner sleeve，The bearing 21 of hinged power transmission shaft it is provided with on described support，Through hole 25 vertically it is provided with in described power transmission shaft 24，Described power transmission shaft outlet at bottom is arranged higher than inner sleeve outlet at bottom，Described inner sleeve outlet at bottom is arranged higher than outer sleeve outlet at bottom，Described power transmission shaft、Bottom inner sleeve and outer sleeve the most tapered，Described propeller blade outermost end is tangent with inner sleeve，Described cylinder internal upper part is provided with two tangent roller bearings 14，In described cylinder, bottom is provided with the roller bearing 15 of a sidewall band propeller blade，Connect at described cylinder lower exit port and have discharge nozzle 11，The rotating shaft 12 of sidewall band propeller blade it is provided with in described discharge nozzle 11，The outlet of described discharge nozzle is tapered，This outlet top is provided with rotary cutter 13；
nullDescribed rounding device includes a rotating cylinder 3，Lateral wall, described rotating cylinder 3 two ends is provided with bearing spider 31，Annular rack and the first driving gear 32 being meshed with this tooth bar 33 it is provided with on described rotating cylinder lateral wall，Described rotating cylinder two ends are provided with ring sealing plate 38，Described rotating cylinder medial wall is axially disposed helical form pipe 34，The circle pipe being positioned at two ends all removes half annular sidewall，Make spiral type conduit 35，Described rotating cylinder one end is provided with feed well 36，Its other end is provided with blow tank 37，The dusting bucket 39 being provided above for spreading rice flour towards potato ball of described feed well，Increase the anti-stickiness on potato ball surface，One end of described feed well is stretched in rotating cylinder above conduit，The other end is arranged on below the outlet of discharge nozzle，So that potato ball enters conduit along feed well，The top of conduit in rotating cylinder is stretched in described blow tank one end，So that potato ball falls into blow tank from the conduit of top is conveyed out rotating cylinder；
nullDescribed fried mechanism includes oil holding slot 4 and the first conveyer belt 5，Described oil holding slot 4 inner bottom part is provided with electrically heated rod 41 and temperature sensor，Described first conveyer belt 5 includes that several support wheel 51 and an endless track 52 walking around all support wheels，Described support wheel 51 and crawler belt 52 collectively constitute the first horizontal segment 54、Second horizontal segment 58、3rd horizontal segment 56、First tilting section 55 and the second tilting section 57，The entrance of described first horizontal segment 54 is positioned at below blow tank 37 outlet，Described first horizontal segment 54 and the second horizontal segment 58 lay respectively at above oil holding slot 4 both end sides，Described 3rd horizontal segment 56 is positioned at oil holding slot，Described first tilting section 55 connects the first horizontal segment 54 and the 3rd horizontal segment 56，Described second tilting section 57 connects the second horizontal segment 58 and the 3rd horizontal segment 56，Described crawler belt 52 outer surface is provided with two rows lever 53 around crawler belt along its length，Also it is evenly equipped with some levers along track length direction between two gear shift levers，So that forming several on crawler belt for the lever cage 59 accommodating potato ball，Baffle plate 42 it is provided with in described oil holding slot，This baffle plate 42 is positioned at above the 3rd horizontal segment，So that all lever cage upper openings entering oil holding slot are hidden by baffle plate，In avoiding lever cage, potato ball floats out lever cage；
Described attached fiber crops device includes a cylinder 6, lateral wall, described cylinder 6 two ends is provided with bearing spider 61, annular rack and the second driving gear 62 being meshed with this tooth bar it is provided with on described cylinder lateral wall, described cylinder two ends are provided with ring sealing plate 63, described drum inside wall is axially disposed helical guide groove 64, described rotating cylinder one end is provided with splicing plate 7, this end is additionally provided with the note fiber crops bucket 66 that Semen Sesami is sent into guide groove, its other end is provided with output magazine 65, the top of guide groove 64 in cylinder is stretched in the lower end of described splicing plate, its upper end is arranged on the exit of the second horizontal segment 58, so that potato ball 9 enters guide groove 64 along splicing plate, the top of guide groove in cylinder is stretched in described output magazine one end, so that potato ball falls into output magazine from the guide groove of top is conveyed out cylinder；The both sides of described splicing plate 7 are provided with row's vertical rod 71, and its upper end is arranged at intervals with multiple seams 72, and the block between bar seam is also equipped with vertical rod, so that lever 53 passes from bar seam 72, the potato ball in lever cage is released by vertical rod；Being provided with body feed tank 8 below the outlet of described output magazine, in described body feed tank, middle part is provided with screen cloth, and the hole of described screen cloth is more than Semen Sesami less than potato ball, and described screen bottom is provided with electromagnetic shaker, is provided with weigher bottom described body feed tank；The exit of described output magazine is provided with enumerator and alarm.
In the present embodiment, described power transmission shaft, roller bearing, rotating shaft, rotary cutter, the first driving gear, the first conveyer belt and second drive gear to order about rotation by motor respectively, the ring sealing plate of described rotating cylinder and cylinder is above its internal spiral channel and helical guide groove, described first conveyer belt bending part is additionally provided with pinch roller 43, and those pinch rollers are for pushing down the dual-side of crawler belt；Described control system controls the operating of each motor, receives the signal of temperature sensor and controls the keying of electrically heated rod, and count pick up device signal control alarm work.
Above-mentioned device, operates with according to the following steps:
(1) stirring point group: open all devices, the Radix Pachyrhizi Erosi boiled is put into inner sleeve one by one, the rice flour of milled is respectively charged into through hole in outer sleeve and power transmission shaft, Radix Pachyrhizi Erosi is extruded by the propeller blade of power transmission shaft sidewall, and Radix Pachyrhizi Erosi is extruded into tubulose discharge, in through hole, rice flour is inserted inside Radix Pachyrhizi Erosi pipe, in outer sleeve, rice flour covers Radix Pachyrhizi Erosi pipe lateral wall, the roller bearing Radix Pachyrhizi Erosi pipe of cylinder internal upper part flattens and is allowed to carry out mixing for the first time with rice flour, in cylinder, Radix Pachyrhizi Erosi and rice flour are carried out stirring for the second time by lower rotary shaft, enter back in discharge nozzle, rice flour and Radix Pachyrhizi Erosi are carried out third time by rotating shaft and are sufficiently stirred for, potato ball finally it is cut into one by one by rotary cutter；
(2) surface full circle: potato ball enters the spiral type conduit in rotating cylinder along feed well, dusting bucket spreads rice flour towards potato ball, strengthen the anti-stickiness in potato ball surface, potato ball is rotated into helical form pipe along with rotating cylinder, potato ball is rolled in helical form pipe and is moved ahead, potato ball surface corner angle are rounded, and last potato ball falls into blow tank thus leaves rotating cylinder；
(3) fried: potato ball enters in the lever cage on the first conveyer belt along blow tank, and along the rotation of the first conveyer belt, enter in the oil holding slot filling with deep fat, baffle plate plays and prevents potato ball floating in frying course from departing from the effect of lever cage；
(4) attached fiber crops: the lever on the first conveyer belt is one by one through the bar seam of splicing plate, potato ball in lever cage is released by the vertical rod on splicing plate, and guide groove in making potato ball enter cylinder along the passage that two row's vertical rods are formed, ripe Semen Sesami is injected in cylinder by note fiber crops bucket, rotation along with cylinder, potato ball is rolled in guide groove together with Semen Sesami and is moved ahead, and then make the full Semen Sesami of the whole surface adhesion of potato ball, the potato ball that attached fiber crops are good enters body feed tank along output magazine detachment roller, and by enumerator record quantity, when falling predetermined quantity potato ball, control system stops attached fiber crops device and works and control alarm equipment alarm, people is allowed to change body feed tank, unnecessary Semen Sesami is shaken off under screen cloth, and measured weigh.
For improving the stickiness of Semen Sesami, described Semen Sesami is stirred with sucrose solution or mulse before use.
The foregoing is only presently preferred embodiments of the present invention, all impartial changes done according to scope of the present invention patent and modification, all should belong to the covering scope of the present invention.
Claims (4)
- null1. mechanization production treasure's bag streamline，It is characterized in that: include that the stirring set gradually along material direct of travel divides a machine、Rounding device、Fryer、Attached fiber crops device and the control system of control aforementioned device operating，Described stirring divides a machine to include a cylinder，Described cylinder is provided above support，The inner sleeve being nested and outer sleeve it is provided with on this support，In described、The outlet at bottom of outer sleeve is all connected with cylinder upper opening，It is provided with power transmission shaft in described inner sleeve，Described power transmission shaft lateral wall is positioned in the part in inner sleeve and is provided with propeller blade，Described power transmission shaft top passes inner sleeve，The bearing of hinged power transmission shaft it is provided with on described support，Through hole vertically it is provided with in described power transmission shaft，Described power transmission shaft outlet at bottom is arranged higher than inner sleeve outlet at bottom，Described inner sleeve outlet at bottom is arranged higher than outer sleeve outlet at bottom，Described power transmission shaft、Bottom inner sleeve and outer sleeve the most tapered，Described propeller blade outermost end is tangent with inner sleeve，Described cylinder internal upper part is provided with two tangent roller bearings，In described cylinder, bottom is provided with the roller bearing of a sidewall band propeller blade，Connect at described cylinder lower exit port and have discharge nozzle，The rotating shaft of sidewall band propeller blade it is provided with in described discharge nozzle，The outlet of described discharge nozzle is tapered，This outlet top is provided with rotary cutter；Described rounding device includes a rotating cylinder, lateral wall, described rotating cylinder two ends is provided with bearing spider, annular rack and the first driving gear being meshed with this tooth bar it is provided with on described rotating cylinder lateral wall, described rotating cylinder two ends are provided with ring sealing plate, described rotating cylinder medial wall is axially disposed helical form pipe, the circle pipe being positioned at two ends all removes half annular sidewall, make spiral type conduit, described rotating cylinder one end is provided with feed well, its other end is provided with blow tank, described feed well is provided above dusting bucket, one end of described feed well is stretched in rotating cylinder above conduit, the other end is arranged on below the outlet of discharge nozzle, so that potato ball enters conduit along feed well, the top of conduit in rotating cylinder is stretched in described blow tank one end, so that potato ball falls into blow tank from the conduit of top is conveyed out rotating cylinder；nullDescribed fried mechanism includes oil holding slot and the first conveyer belt，Described oil holding slot inner bottom part is provided with electrically heated rod and temperature sensor，Described first conveyer belt includes that several support wheel and an endless track walking around all support wheels，The described wheel that supports collectively constitutes the first horizontal segment with crawler belt、Second horizontal segment、3rd horizontal segment、First tilting section and the second tilting section，The entrance of described first horizontal segment is positioned at below blow tank outlet，Described first horizontal segment and the second horizontal segment lay respectively at above oil holding slot both end sides，Described 3rd horizontal segment is positioned at oil holding slot，Described first tilting section connects the first horizontal segment and the 3rd horizontal segment，Described second tilting section connects the second horizontal segment and the 3rd horizontal segment，Described track outer surface is provided with two rows lever around crawler belt along its length，Also it is evenly equipped with some levers along track length direction between two gear shift levers，So that forming several on crawler belt for the lever cage accommodating potato ball，It is provided with baffle plate in described oil holding slot，This baffle plate is positioned at above the 3rd horizontal segment，So that all lever cage upper openings entering oil holding slot are hidden by baffle plate，In avoiding lever cage, potato ball floats out lever cage；Described attached fiber crops device includes a cylinder, lateral wall, described cylinder two ends is provided with bearing spider, annular rack and the second driving gear being meshed with this tooth bar it is provided with on described cylinder lateral wall, described cylinder two ends are provided with ring sealing plate, described drum inside wall is axially disposed helical guide groove, described rotating cylinder one end is provided with splicing plate, this end is additionally provided with the note fiber crops bucket that Semen Sesami is sent into guide groove, its other end is provided with output magazine, the top of guide groove in cylinder is stretched in the lower end of described splicing plate, its upper end is arranged on the exit of the second horizontal segment, so that potato ball enters guide groove along splicing plate, the top of guide groove in cylinder is stretched in described output magazine one end, so that potato ball falls into output magazine from the guide groove of top is conveyed out cylinder；The both sides of described splicing plate are provided with row's vertical rod, and its upper end is arranged at intervals with multiple seams, and the block between bar seam is also equipped with vertical rod so that lever from bar seam through, the potato ball in lever cage is released by vertical rod；Being provided with body feed tank below the outlet of described output magazine, in described body feed tank, middle part is provided with screen cloth, and the hole of described screen cloth is more than Semen Sesami less than potato ball, and described screen bottom is provided with electromagnetic shaker, is provided with weigher bottom described body feed tank；The exit of described output magazine is provided with enumerator and alarm.
- Mechanization production treasure's bag streamline the most according to claim 1, it is characterized in that: described power transmission shaft, roller bearing, rotating shaft, rotary cutter, the first driving gear, the first conveyer belt and second drive gear to order about rotation by motor respectively, the ring sealing plate of described rotating cylinder and cylinder is above its internal spiral channel and helical guide groove, described first conveyer belt bending part is additionally provided with pinch roller, and those pinch rollers are for pushing down the dual-side of crawler belt；Described control system controls the operating of each motor, receives the signal of temperature sensor and controls the keying of electrically heated rod, and count pick up device signal control alarm work.
- 3. a method for mechanization production treasure bag, the method uses device as claimed in claim 1, it is characterised in that sequentially include the following steps:(1) stirring point group: open all devices, the Radix Pachyrhizi Erosi boiled is put into inner sleeve one by one, the rice flour of milled is respectively charged into through hole in outer sleeve and power transmission shaft, Radix Pachyrhizi Erosi is extruded by the propeller blade of power transmission shaft sidewall, and Radix Pachyrhizi Erosi is extruded into tubulose discharge, in through hole, rice flour is inserted inside Radix Pachyrhizi Erosi pipe, in outer sleeve, rice flour covers Radix Pachyrhizi Erosi pipe lateral wall, the roller bearing Radix Pachyrhizi Erosi pipe of cylinder internal upper part flattens and is allowed to carry out mixing for the first time with rice flour, in cylinder, Radix Pachyrhizi Erosi and rice flour are carried out stirring for the second time by lower rotary shaft, enter back in discharge nozzle, rice flour and Radix Pachyrhizi Erosi are carried out third time by rotating shaft and are sufficiently stirred for, potato ball finally it is cut into one by one by rotary cutter；(2) surface full circle: potato ball enters the spiral type conduit in rotating cylinder along feed well, dusting bucket spreads rice flour towards potato ball, strengthen the anti-stickiness in potato ball surface, potato ball is rotated into helical form pipe along with rotating cylinder, potato ball is rolled in helical form pipe and is moved ahead, potato ball surface corner angle are rounded, and last potato ball falls into blow tank thus leaves rotating cylinder；(3) fried: potato ball enters in the lever cage on the first conveyer belt along blow tank, and along the rotation of the first conveyer belt, enter in the oil holding slot filling with deep fat, baffle plate plays and prevents potato ball floating in frying course from departing from the effect of lever cage；(4) attached fiber crops: the lever on the first conveyer belt is one by one through the bar seam of splicing plate, potato ball in lever cage is released by the vertical rod on splicing plate, and guide groove in making potato ball enter cylinder along the passage that two row's vertical rods are formed, ripe Semen Sesami is injected in cylinder by note fiber crops bucket, rotation along with cylinder, potato ball is rolled in guide groove together with Semen Sesami and is moved ahead, and then make the full Semen Sesami of the whole surface adhesion of potato ball, the potato ball that attached fiber crops are good enters body feed tank along output magazine detachment roller, and by enumerator record quantity, when falling predetermined quantity potato ball, control system stops attached fiber crops device and works and control alarm equipment alarm, people is allowed to change body feed tank, unnecessary Semen Sesami is shaken off under screen cloth, and measured weigh.
- The method of mechanization production treasure bag the most according to claim 3, it is characterised in that: for improving the stickiness of Semen Sesami, described Semen Sesami is stirred with sucrose solution or mulse before use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610358606.1A CN105831188A (en) | 2016-05-27 | 2016-05-27 | Mechanized sesame ball production line and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610358606.1A CN105831188A (en) | 2016-05-27 | 2016-05-27 | Mechanized sesame ball production line and method thereof |
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| CN105831188A true CN105831188A (en) | 2016-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610358606.1A Withdrawn CN105831188A (en) | 2016-05-27 | 2016-05-27 | Mechanized sesame ball production line and method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106665877A (en) * | 2016-12-09 | 2017-05-17 | 重庆市川瑞俞厨食品有限公司 | Ash bean curd coating and retting line |
| CN112244063A (en) * | 2020-08-31 | 2021-01-22 | 厦门理工学院 | Floating cake cooking device and equipment |
| CN113665918A (en) * | 2021-08-25 | 2021-11-19 | 浙江龙湾化工有限公司 | Full-automatic multifunctional production line for counting and packaging thiediazole copper suspending agent bags |
-
2016
- 2016-05-27 CN CN201610358606.1A patent/CN105831188A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106665877A (en) * | 2016-12-09 | 2017-05-17 | 重庆市川瑞俞厨食品有限公司 | Ash bean curd coating and retting line |
| CN112244063A (en) * | 2020-08-31 | 2021-01-22 | 厦门理工学院 | Floating cake cooking device and equipment |
| CN113665918A (en) * | 2021-08-25 | 2021-11-19 | 浙江龙湾化工有限公司 | Full-automatic multifunctional production line for counting and packaging thiediazole copper suspending agent bags |
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