CN105851977A - Sweet potato ball processing device and process thereof - Google Patents
Sweet potato ball processing device and process thereof Download PDFInfo
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- CN105851977A CN105851977A CN201610358599.5A CN201610358599A CN105851977A CN 105851977 A CN105851977 A CN 105851977A CN 201610358599 A CN201610358599 A CN 201610358599A CN 105851977 A CN105851977 A CN 105851977A
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Abstract
The invention relates to a sweet potato ball processing device and a process thereof. The device comprises a stirring and dividing machine, a rounding machine, a fryer, a sesame seed adhering and filling machine and a control system which are arranged in the material advancing direction in sequence, wherein the control system controls the operation of other components, the stirring and dividing machine comprises a cylinder, a sweet potato feeding hopper is arranged at the position of an inlet in the upper side of the cylinder, powder conveying hoppers are arranged on the two sides of the sweet potato feeding hopper respectively, a roller shaft provided with screw blades on the side wall is arranged at the position of an outlet in the bottom of the sweet potato feeding hopper, two tangential rollers are arranged on the upper portion and lower portion in the cylinder respectively, annular teeth are arranged on the side walls of the two rollers in the axial direction, the annular teeth of the two rollers are meshed, a roller provided with screw blades on the side wall is arranged in the middle in the cylinder, and a discharging pipe is connected to an outlet in the lower side of the cylinder. The device is simple in structure and convenient to use.
Description
Technical field
The present invention relates to a kind of potato ball process equipment and technique thereof.
Background technology
Fiber crops ball, is named again and decocts heap, Fried Glutinous Rice Balls with Sesame, precious bag.Fiber crops ball is fried noodles.Exploding with glutinous rice powder ball, add that sesame is made, some wraps in the fillingss such as fiber crops young pilose antler, sweetened bean paste, and some does not has.It it is a kind of breakfast Foods.
Fiber crops ball is as a kind of sweet food, simultaneously as a kind of fried food, high grease sugared, high；Though tasty, eat and many easily get angry, and and in the modern society of overnutrition, high grease, high sugar are causeed fat etc. and to be made this food allow a lot of people hang back.
Existing fiber crops ball way, is all the stirring that added water by glutinous rice, is twisted into pelletizing, sesame in pelletizing surface adhesion, more fried；Or pelletizing is being done flat, is putting sweetened bean paste stuffing, then sweetened bean paste stuffing is wrapped be twisted into pelletizing, then adhering to sesame, the most fried.
Above-mentioned dispensing and way are all to cause fiber crops ball height grease, high sugar.And make by hand, program is complicated, and operation is very long, it is impossible to produces in enormous quantities, must constantly stare at oil temperature and stir pelletizing, it is to avoid sesame and rice flour mash Jiao fall time fried, and especially sesame is easiest to Jiao and falls.
Sweet potato (formal name used at school: Ipomoea batatas (L.) Lam.) the sweet storage that has another name called, sweet potato, Zhu's potato, gold potato, kind eat, Red Hill medicine, Yuzhen potato, sweet potato, pachyrhizus, Chinese yam, yam, Ipomoea batatas, sweet potato, sweet potato, Ah goose, sprout sweet potato.
Sweet potato is the natural nourishing food that a kind of nutrition is complete and abundant, rich in protein, fat, polysaccharide, phosphorus, calcium, potassium, carrotene, vitamin A, vitamin C, vitamin E, vitamin B1, vitamin B2 and 8 kinds of amino acid.Analyzing according to scientist, the content of its protein exceedes 7 times of rice；The content of carrotene is 3.5 times of carrot；The content of vitamin A is 100 times of potato；The content of sugar, calcium and vitamin B1, vitamin B2 all exceeds rice and flour.Every 100g fresh potato block edible part carbohydrate containing 29.5g, fat 0.2g, phosphorus 20g, calcium 18g, iron 0.4g.These materials, brain cell and the activity of secreting hormone to promotion people, strengthen human disease resistance, improve immunologic function, delay intelelectual deterioration and body aging to play an important role.The Ministry of Public Health of Japan has been classified as the important foodstuffs of dietotherapy.
Slimming foods: its fat content of sweet potato is very few (0.2%), is that other food is incomparable.And the content of unrighted acid is the abundantest.As staple food, adhere to eating a meal every day, its abundant cellulose, make people have " feasting to satiety " and the happy sense of stomach.Meanwhile, it can stop metabolism of lipid and cholesterol in the absorption of enteral, again can cholesterol in decomposer, promote the metabolism of lipid, can effectively prevent human nutrition superfluous, resist the generation of obesity, thus reach the purpose of fat-reducing.
Life prolonging food: sweet potato is classified as " life prolonging food " as far back as the Ming Dynasty, Chinese medicine man's Li Shizhen (1518-1593 A.D.).In recent years, along with the development of society, " social status " of sweet potato improves the most therewith, and much countries of the world are called " life prolonging food ".Its function is, can neutralize rapidly the food such as rice, face, meat, egg produced acidic materials in human body, maintain blood of human body weak base balance, and the carrotene that tweezer enters human body is converted into vitamin A.Either give birth to border tribes who are assimilated to Han Chinese's potato, all have mucoprotein.And this mucoprotein is the mixture of a kind of GL-PP, belong to collagen and polysaccharide material.The deposition of fat can be effectively prevented on painstaking effort tube wall, maintain and increase the elasticity of arterial blood tube wall, reduce the accumulation of subcutaneous fat, prevent the impotence of sheath in liver and kidney from contracting, fatigue can be prevented again, regain one's vigor, prevent treating constipation, build up one's health and prolong one's life.
Prevention disease: containing abundant and special vitamin C, vitamin E and potassium element in potato block.Wherein Vc can strengthen the human body resistance to multiple viruses such as flu significantly；Dimension E then can promote the sexual desire of people, delay senility.Potassium element can be effectively prevented the generation of hypertension, apoplexy and cardiovascular disease.Japanese Scientists research finds that this material can keep the elasticity of human body artery vascular wall, be effectively prevented arteries atherosis containing a kind of collagen mucus protein that can not obtain from chicken, duck, flesh of fish class in potato block.
Cure the disease good medicine: there is higher medical value.Effect that potato block is cured the disease by ancient Chinese medicine scholar early has discussion.Bright Li Shizhen (1518-1593 A.D.) Compendium of Material Medica carries: " sweet potato has qi-restoratives strength weary, beneficial, strengthening the spleen and stomach, effect of strong kidney yang "." gold potato learn and pass on record " cloud: multiple diseases such as " dysentery can be controlled, wine accumulated heat is rushed down, damp and hot, infantile malnutrition ".Milky slurries in raw potato block are defaecations, the good medicine of muscle cramp of invigorating blood circulation, suppress；The diseases such as treatment eczema, centipde-bite, herpes zoster there is special efficacy.Its technique be raw potato block is mashed, squeeze juice, be applied to affected part, can heal for several times.
So using sweet potato as the primary raw material making fiber crops ball, a kind of novel healthy food will be obtained.
Summary of the invention
The problem that the present invention is directed to the existence of above-mentioned prior art makes improvement, i.e. the technical problem to be solved is to provide a kind of potato ball process equipment and technique thereof, it is possible to rapid, high volume produces fiber crops ball automatically.
nullIn order to solve above-mentioned technical problem，A kind of technical scheme of the present invention is: a kind of potato ball process equipment，A machine is divided including the stirring set gradually along material direct of travel、Rounding device、Fryer、Attached fiber crops filling machine and the control system of control aforementioned device operating，Described stirring divides a machine to include a cylinder，It is provided with at described cylinder upper inlet for potato bucket，The described both sides for potato bucket are respectively arranged with defeated powder hopper，The described roll shaft for being provided with sidewall band propeller blade at potato bucket outlet at bottom，Described cylinder internal upper part and bottom are provided with two tangent roller bearings，Axially disposed on said two roller bearing sidewall have annular tooth，The annular tooth of two roller bearings is engaged mutually，In described cylinder, middle part is provided with the roller bearing of a sidewall band propeller blade，Connect at described cylinder lower exit port and have discharge nozzle，The rotating shaft of sidewall band propeller blade it is provided with in described discharge nozzle，The outlet of described discharge nozzle is tapered，This outlet top is provided with rotary cutter；
Described rounding device includes a rotating cylinder, described rotating cylinder two ends lateral wall is provided with bearing spider, annular rack and the first driving gear being meshed with this tooth bar it is provided with on described rotating cylinder lateral wall, described rotating cylinder two ends are provided with ring sealing plate, described rotating cylinder madial wall is axially disposed helical form pipe, the circle pipe being positioned at two ends all removes half annular sidewall, make spirality conduit, described rotating cylinder one end is provided with feed well, its other end is provided with blow tank, one end of described feed well is stretched in rotating cylinder above conduit, the other end is arranged on below the outlet of discharge nozzle, so that potato ball enters conduit along feed well, the top of conduit in rotating cylinder is stretched in described blow tank one end, so that potato ball falls into blow tank from the conduit of top is conveyed out rotating cylinder；
nullDescribed fried mechanism includes oil holding slot and the first conveyer belt，Described oil holding slot inner bottom part is provided with electrically heated rod and temperature sensor，Described first conveyer belt includes that several support wheel and an endless track walking around all support wheels，The described wheel that supports collectively constitutes the first horizontal segment with crawler belt、Second horizontal segment、3rd horizontal segment、First tilting section and the second tilting section，The entrance of described first horizontal segment is positioned at below blow tank outlet，Described first horizontal segment and the second horizontal segment lay respectively at above oil holding slot both end sides，Described 3rd horizontal segment is positioned at oil holding slot，Described first tilting section connects the first horizontal segment and the 3rd horizontal segment，Described second tilting section connects the second horizontal segment and the 3rd horizontal segment，Described track outer surface is provided with two rows lever around crawler belt along its length，Also it is evenly equipped with some levers along track length direction between two gear shift levers，So that forming several on crawler belt for the lever cage accommodating potato ball，It is provided with baffle plate in described oil holding slot，This baffle plate is positioned at above the 3rd horizontal segment，So that all lever cage upper openings entering oil holding slot are hidden by baffle plate，In avoiding lever cage, potato ball floats out lever cage；
nullDescribed attached fiber crops filling machine includes driven pulley、Driving wheel and two elastic ring conveyer belts，Described parallel being wound on driven pulley and driving wheel of two conveyer belts，The front end of described conveyer belt is provided with the splicing plate of inclination，The both sides of this splicing plate are provided with row's vertical rod，Its upper end is arranged at intervals with multiple seams，It is also equipped with vertical rod on block between bar seam，So that second horizontal segment outlet lever from bar seam through，Potato ball in lever cage is released by vertical rod，Described two conveyer belts be smaller than potato ball external diameter，Some protruding shafts it are evenly equipped with on described conveyer belt，On same conveyer belt, adjacent protruding shaft is smaller than potato ball external diameter，Article two, adjacent on the conveyer belt spacing between protruding shaft is again smaller than potato ball external diameter，Sheng fiber crops groove it is provided with between described driven pulley and driving wheel，This Sheng fiber crops groove is positioned at the bottom of top conveyer belt，Described conveyer belt is provided above multiple note fiber crops pipe，Described note fiber crops pipe is positioned at the front portion containing fiber crops groove，The middle upper portion of described two conveyer belts is provided with pressing plate，This pressing plate is smaller than potato ball external diameter with conveyer belt，This pressing plate is positioned at the rear portion containing fiber crops groove，So that carrying out the operation of attached fiber crops in being pushed down into Sheng fiber crops groove by pressing plate bottom potato ball；The described conveyer belt top containing fiber crops groove rear is provided with limiting plate, this limiting plate is positioned at pressing plate rear, described limiting plate arranges protruding shaft top in this place, described limiting plate is provided above multiple liftable syringe, being provided with the injection orifice equal with syringe quantity on described limiting plate, described injection orifice is bar shaped；Being provided with sesame accumulator tank below described conveyer belt, this accumulator tank contains, for accepting, the sesame that on rear side of fiber crops groove, conveyer belt region falls, and is provided with the material barrel of dress potato ball, is provided with weigher bottom described material barrel below the outlet of described conveyer belt.
Further, described roll shaft, roller bearing, rotating shaft, rotary cutter, the first driving gear, the first conveyer belt and driving wheel order about rotation by motor respectively, the ring sealing plate of described rotating cylinder is higher than its internal spirality conduit, described feed well and blow tank are all obliquely installed, described first conveyer belt bending part is additionally provided with pinch roller, those pinch rollers, for pushing down the dual-side of crawler belt, are provided with regulation door bottom described defeated powder hopper；Described control system controls the operating of each motor, and receives the signal of temperature sensor and control the keying of electrically heated rod；Described pressing plate front bottom end takes the form of inclined plane.
In order to solve above-mentioned technical problem, the another kind of technical scheme of the present invention is: the technique of a kind of potato ball processing, and this technique uses device described above, sequentially includes the following steps:
(1) stirring point group: open all devices, the pachyrhizus boiled is put into one by one for potato bucket, the ground rice of milled is respectively charged into defeated powder hopper, first carry out pachyrhizus extruding for the first time for the roll shaft bottom potato bucket, being re-fed into cylinder, in cylinder, ground rice and pachyrhizus are carried out triple mixing mixing by the roller bearing in upper, middle and lower portion, enter back in discharge nozzle, ground rice and pachyrhizus are carried out the 5th time by rotating shaft and are sufficiently stirred for, and are finally cut into potato ball one by one by rotary cutter；
(2) surface full circle: potato ball enters the spirality conduit in rotating cylinder along feed well, and potato ball is rotated into helical form pipe along with rotating cylinder, and potato ball is rolled in helical form pipe and moved ahead, and potato ball surface corner angle are rounded, and last potato ball falls into blow tank thus leaves rotating cylinder；
(3) fried: potato ball enters in the lever cage on the first conveyer belt along blow tank, and along the rotation of the first conveyer belt, enter in the oil holding slot filling with deep fat, baffle plate plays and prevents potato ball floating in frying course from departing from the effect of lever cage；
(4) attached fiber crops: the potato ball on the second horizontal segment is ejected lever cage by the vertical rod of splicing plate upper end, and the passage formed along the both sides vertical rod of splicing plate slides, fall in the cage body being made up of four protruding shafts adjacent on conveyer belt, note fiber crops pipe spills lower sesame to potato ball, sesame is piled in containing fiber crops groove, it is attached to bottom potato ball contain on the sesame of fiber crops groove top, potato ball rolls with conveyer belt and moves ahead, after potato ball enters pressing plate bottom section, conveyer belt and potato ball one are removed pressure by pressing plate so that sesame can preferably stick to potato ball surface；
(5) fill: potato ball enters bottom limiting plate after departing from platen region, and syringe declines, and injects the filler in potato ball, and this limiting plate prevents potato ball from can not depart from syringe, and bar shaped injection orifice makes syringe have enough injection time and ensure that syringe is not bent over；
(6) reclaiming: potato ball is after departing from Sheng fiber crops groove region, and because having gap between two crawler belts, in the traveling process of potato ball, unnecessary sesame falls into accumulator tank, the potato ball made falls into material barrel from conveyer belt outlet, and is weighed meter weight.
Further, for improving the stickiness of sesame, described sesame is stirred with syrup or mulse before use.
Compared with prior art, the method have the advantages that this device uses and pachyrhizus and ground rice are sufficiently mixed the technique making potato ball, make use of the sugar of pachyrhizus self, decrease sugar content, simultaneously after fried good potato ball, utilizing firm fried good potato ball surface also to have viscosity to adhere to sesame, sesame need not fried, effectively reduces the edible problem got angry more；Finally, use syringe to inject various additives in fiber crops ball, such as ice cream, sweetened bean paste mud or liquid etc., cave in fried without experience, internal heat will not be produced, it is possible to producing the novel fiber crops ball of different taste and not same-action, product category is abundant, meets various demand.
The present invention will be further described in detail with detailed description of the invention below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the organigram of the embodiment of the present invention.
Fig. 2 is the organigram of stirring point group machine in the embodiment of the present invention.
Fig. 3 is the structure schematic front view of rounding device in the embodiment of the present invention.
Fig. 4 is the organigram of fried mechanism in the embodiment of the present invention.
Fig. 5 is the structure diagrammatic top view of crawler belt in the embodiment of the present invention.
Fig. 6 is the organigram of attached fiber crops filling machine in the embodiment of the present invention.
Fig. 7 is the structure diagrammatic top view of conveyer belt in the embodiment of the present invention.
Fig. 8 is the organigram of splicing plate in the embodiment of the present invention.
nullIn figure: 1-cylinder，11-discharge nozzle，12-rotating shaft，13-rotary cutter，14-upper roller，Roller bearing in the middle part of 15-，16-lower roller，2-is for potato bucket，21-roll shaft，The defeated powder hopper of 22-，3-rotating cylinder，The bearing spider of 31-rotating cylinder，32-first drives gear，Tooth bar on 33-rotating cylinder，34-helical form pipe，35-spirality conduit，36-feed well，37-blow tank，38-rotating cylinder ring sealing plate，4-oil holding slot，41-electrically heated rod，42-baffle plate，43-pinch roller，5-the first conveyer belt，51-supports wheel，52-crawler belt，53-lever，54-the first horizontal segment，55-the first tilting section，56-the 3rd horizontal segment，57-the second tilting section，58-the second horizontal segment，59-lever cage，6-splicing plate，61-vertical rod，62-bar stitches，7-crawler belt，71-driving wheel，72-driven pulley，73-protruding shaft，74-contains fiber crops groove，75-pressing plate，76-note fiber crops pipe，8-limiting plate，81-injection orifice，82-syringe，83-accumulator tank，84-weigher，85-material barrel，9-potato ball.
Detailed description of the invention
nullEmbodiment one: as shown in Fig. 1 ~ 8，A kind of potato ball process equipment，A machine is divided including the stirring set gradually along material direct of travel、Rounding device、Fryer、Attached fiber crops filling machine and the control system of control aforementioned device operating，Described stirring divides a machine to include a cylinder 1，It is provided with at described cylinder 1 upper inlet for potato bucket 2，The described both sides for potato bucket 2 are respectively arranged with defeated powder hopper 22，The described roll shaft 21 for being provided with sidewall band propeller blade at potato bucket outlet at bottom，Described cylinder internal upper part is provided with two tangent roller bearings 14，Axially disposed on said two roller bearing sidewall have annular tooth，The annular tooth of two roller bearings is engaged mutually，In described cylinder, bottom is provided with identical two roller bearing 16，In described cylinder, middle part is provided with the rolling 15 of a sidewall band propeller blade，Connect at described cylinder lower exit port and have discharge nozzle 11，The rotating shaft 12 of sidewall band propeller blade it is provided with in described discharge nozzle，The outlet of described discharge nozzle is tapered，This outlet top is provided with rotary cutter 13；
Described rounding device includes a rotating cylinder 3, described rotating cylinder 3 two ends lateral wall is provided with bearing spider 31, annular rack and the first driving gear 32 being meshed with this tooth bar 33 it is provided with on described rotating cylinder lateral wall, described rotating cylinder two ends are provided with ring sealing plate 38, described rotating cylinder madial wall is axially disposed helical form pipe 34, the circle pipe being positioned at two ends all removes half annular sidewall, make spirality conduit 35, described rotating cylinder one end is provided with feed well 36, its other end is provided with blow tank 37, one end of described feed well is stretched in rotating cylinder above conduit, the other end is arranged on below the outlet of discharge nozzle, so that potato ball enters conduit along feed well, the top of conduit in rotating cylinder is stretched in described blow tank one end, so that potato ball falls into blow tank from the conduit of top is conveyed out rotating cylinder；
nullDescribed fried mechanism includes oil holding slot 4 and the first conveyer belt 5，Described oil holding slot 4 inner bottom part is provided with electrically heated rod 41 and temperature sensor，Described first conveyer belt 5 includes that several support wheel 51 and an endless track 52 walking around all support wheels，Described support wheel 51 and crawler belt 52 collectively constitute the first horizontal segment 54、Second horizontal segment 58、3rd horizontal segment 56、First tilting section 55 and the second tilting section 57，The entrance of described first horizontal segment 54 is positioned at below blow tank 37 outlet，Described first horizontal segment 54 and the second horizontal segment 58 lay respectively at above oil holding slot 4 both end sides，Described 3rd horizontal segment 56 is positioned at oil holding slot，Described first tilting section 55 connects the first horizontal segment 54 and the 3rd horizontal segment 56，Described second tilting section 57 connects the second horizontal segment 58 and the 3rd horizontal segment 56，Described crawler belt 52 outer surface is provided with two rows lever 53 around crawler belt along its length，Also it is evenly equipped with some levers along track length direction between two gear shift levers，So that forming several on crawler belt for the lever cage 59 accommodating potato ball，Baffle plate 42 it is provided with in described oil holding slot，This baffle plate 42 is positioned at above the 3rd horizontal segment，So that all lever cage upper openings entering oil holding slot are hidden by baffle plate，In avoiding lever cage, potato ball floats out lever cage；
nullDescribed attached fiber crops filling machine includes driven pulley 71、Driving wheel 72 and two elastic ring conveyer belts 7，Parallel being wound on driven pulley 71 and driving wheel 72 of described two conveyer belts 7，The front end of described conveyer belt 7 is provided with the splicing plate 6 of inclination，The both sides of this splicing plate 6 are provided with row's vertical rod 61，Its upper end is arranged at intervals with multiple seams 62，It is also equipped with vertical rod 61 on block between bar seam 62，So that the lever 53 of the second horizontal segment outlet passes from bar seam 62，Potato ball in lever cage 59 is released by vertical rod，Described two conveyer belts be smaller than potato ball external diameter，Some protruding shafts 73 it are evenly equipped with on described conveyer belt 7，On same conveyer belt, adjacent protruding shaft is smaller than potato ball 9 external diameter，Article two, adjacent on the conveyer belt spacing between protruding shaft is again smaller than potato ball external diameter，Four the most adjacent protruding shafts constitute one for the cage body holding potato ball 9，Sheng fiber crops groove 74 it is provided with between described driven pulley 71 and driving wheel 72，This Sheng fiber crops groove 74 is positioned at the bottom of top conveyer belt，Described conveyer belt is provided above multiple note fiber crops pipe 76，Described note fiber crops pipe 76 is positioned at the front portion containing fiber crops groove 74，The middle upper portion of described two conveyer belts is provided with pressing plate 75，This pressing plate 75 is smaller than potato ball external diameter with conveyer belt 7，This pressing plate is positioned at the rear portion containing fiber crops groove，So that carrying out the operation of attached fiber crops in being pushed down into Sheng fiber crops groove by pressing plate bottom potato ball；The described conveyer belt top containing fiber crops groove rear is provided with limiting plate 8, this limiting plate is positioned at pressing plate rear, described limiting plate arranges protruding shaft top in this place, described limiting plate is provided above multiple liftable syringe 82, being provided with the injection orifice 81 equal with syringe quantity on described limiting plate, described injection orifice is bar shaped；Being provided with sesame accumulator tank 83 below described conveyer belt, this accumulator tank contains, for accepting, the sesame that on rear side of fiber crops groove, conveyer belt region falls, and is provided with the material barrel 85 of dress potato ball, is provided with weigher 84 bottom described material barrel below the outlet of described conveyer belt.Material barrel has multiple, fills predetermined weight and changes.
In the present embodiment, described roll shaft, roller bearing, rotating shaft, rotary cutter, the first driving gear, the first conveyer belt and driving wheel order about rotation by motor respectively, the ring sealing plate of described rotating cylinder is higher than its internal spirality conduit, described feed well and blow tank are all obliquely installed, described first conveyer belt bending part is additionally provided with pinch roller 43, those pinch rollers, for pushing down the dual-side of crawler belt 52, are provided with regulation door bottom described defeated powder hopper；Described control system controls the operating of each motor, and receives the signal of temperature sensor and control the keying of electrically heated rod；Described pressing plate front bottom end takes the form of inclined plane.
Above-mentioned device, operates with according to the following steps:
(1) stirring point group: open all devices, the pachyrhizus boiled is put into one by one for potato bucket, the ground rice of milled is respectively charged into defeated powder hopper, first carry out pachyrhizus extruding for the first time for the roll shaft bottom potato bucket, being re-fed into cylinder, in cylinder, ground rice and pachyrhizus are carried out triple mixing mixing by the roller bearing in upper, middle and lower portion, enter back in discharge nozzle, ground rice and pachyrhizus are carried out the 5th time by rotating shaft and are sufficiently stirred for, and are finally cut into potato ball one by one by rotary cutter；
(2) surface full circle: potato ball enters the spirality conduit in rotating cylinder along feed well, and potato ball is rotated into helical form pipe along with rotating cylinder, and potato ball is rolled in helical form pipe and moved ahead, and potato ball surface corner angle are rounded, and last potato ball falls into blow tank thus leaves rotating cylinder；
(3) fried: potato ball enters in the lever cage on the first conveyer belt along blow tank, and along the rotation of the first conveyer belt, enter in the oil holding slot filling with deep fat, baffle plate plays and prevents potato ball floating in frying course from departing from the effect of lever cage；
(4) attached fiber crops: the potato ball on the second horizontal segment is ejected lever cage by the vertical rod of splicing plate upper end, and the passage formed along the both sides vertical rod of splicing plate slides, fall in the cage body being made up of four protruding shafts adjacent on conveyer belt, note fiber crops pipe spills lower sesame to potato ball, sesame is piled in containing fiber crops groove, it is attached to bottom potato ball contain on the sesame of fiber crops groove top, potato ball rolls with conveyer belt and moves ahead, after potato ball enters pressing plate bottom section, conveyer belt and potato ball one are removed pressure by pressing plate so that sesame can preferably stick to potato ball surface；
(5) fill: potato ball enters bottom limiting plate after departing from platen region, and syringe declines, and injects the filler in potato ball, and this limiting plate prevents potato ball from can not depart from syringe, and bar shaped injection orifice makes syringe have enough injection time and ensure that syringe is not bent over；
(6) reclaiming: potato ball is after departing from Sheng fiber crops groove region, and because having gap between two crawler belts, in the traveling process of potato ball, unnecessary sesame falls into accumulator tank, the potato ball made falls into material barrel from conveyer belt outlet, and is weighed meter weight.
For improving the stickiness of sesame, described sesame is stirred with syrup or mulse before use.
The foregoing is only presently preferred embodiments of the present invention, all impartial changes done according to scope of the present invention patent and modification, all should belong to the covering scope of the present invention.
Claims (4)
- null1. a potato ball process equipment，It is characterized in that: include that the stirring set gradually along material direct of travel divides a machine、Rounding device、Fryer、Attached fiber crops filling machine and the control system of control aforementioned device operating，Described stirring divides a machine to include a cylinder，It is provided with at described cylinder upper inlet for potato bucket，The described both sides for potato bucket are respectively arranged with defeated powder hopper，The described roll shaft for being provided with sidewall band propeller blade at potato bucket outlet at bottom，Described cylinder internal upper part and bottom are provided with two tangent roller bearings，Axially disposed on said two roller bearing sidewall have annular tooth，The annular tooth of two roller bearings is engaged mutually，In described cylinder, middle part is provided with the roller bearing of a sidewall band propeller blade，Connect at described cylinder lower exit port and have discharge nozzle，The rotating shaft of sidewall band propeller blade it is provided with in described discharge nozzle，The outlet of described discharge nozzle is tapered，This outlet top is provided with rotary cutter；Described rounding device includes a rotating cylinder, described rotating cylinder two ends lateral wall is provided with bearing spider, annular rack and the first driving gear being meshed with this tooth bar it is provided with on described rotating cylinder lateral wall, described rotating cylinder two ends are provided with ring sealing plate, described rotating cylinder madial wall is axially disposed helical form pipe, the circle pipe being positioned at two ends all removes half annular sidewall, make spirality conduit, described rotating cylinder one end is provided with feed well, its other end is provided with blow tank, one end of described feed well is stretched in rotating cylinder above conduit, the other end is arranged on below the outlet of discharge nozzle, so that potato ball enters conduit along feed well, the top of conduit in rotating cylinder is stretched in described blow tank one end, so that potato ball falls into blow tank from the conduit of top is conveyed out rotating cylinder；nullDescribed fried mechanism includes oil holding slot and the first conveyer belt，Described oil holding slot inner bottom part is provided with electrically heated rod and temperature sensor，Described first conveyer belt includes that several support wheel and an endless track walking around all support wheels，The described wheel that supports collectively constitutes the first horizontal segment with crawler belt、Second horizontal segment、3rd horizontal segment、First tilting section and the second tilting section，The entrance of described first horizontal segment is positioned at below blow tank outlet，Described first horizontal segment and the second horizontal segment lay respectively at above oil holding slot both end sides，Described 3rd horizontal segment is positioned at oil holding slot，Described first tilting section connects the first horizontal segment and the 3rd horizontal segment，Described second tilting section connects the second horizontal segment and the 3rd horizontal segment，Described track outer surface is provided with two rows lever around crawler belt along its length，Also it is evenly equipped with some levers along track length direction between two gear shift levers，So that forming several on crawler belt for the lever cage accommodating potato ball，It is provided with baffle plate in described oil holding slot，This baffle plate is positioned at above the 3rd horizontal segment，So that all lever cage upper openings entering oil holding slot are hidden by baffle plate，In avoiding lever cage, potato ball floats out lever cage；nullDescribed attached fiber crops filling machine includes driven pulley、Driving wheel and two elastic ring conveyer belts，Described parallel being wound on driven pulley and driving wheel of two conveyer belts，The front end of described conveyer belt is provided with the splicing plate of inclination，The both sides of this splicing plate are provided with row's vertical rod，Its upper end is arranged at intervals with multiple seams，It is also equipped with vertical rod on block between bar seam，So that second horizontal segment outlet lever from bar seam through，Potato ball in lever cage is released by vertical rod，Described two conveyer belts be smaller than potato ball external diameter，Some protruding shafts it are evenly equipped with on described conveyer belt，On same conveyer belt, adjacent protruding shaft is smaller than potato ball external diameter，Article two, adjacent on the conveyer belt spacing between protruding shaft is again smaller than potato ball external diameter，Sheng fiber crops groove it is provided with between described driven pulley and driving wheel，This Sheng fiber crops groove is positioned at the bottom of top conveyer belt，Described conveyer belt is provided above multiple note fiber crops pipe，Described note fiber crops pipe is positioned at the front portion containing fiber crops groove，The middle upper portion of described two conveyer belts is provided with pressing plate，This pressing plate is smaller than potato ball external diameter with conveyer belt，This pressing plate is positioned at the rear portion containing fiber crops groove，So that carrying out the operation of attached fiber crops in being pushed down into Sheng fiber crops groove by pressing plate bottom potato ball；The described conveyer belt top containing fiber crops groove rear is provided with limiting plate, this limiting plate is positioned at pressing plate rear, described limiting plate arranges protruding shaft top in this place, described limiting plate is provided above multiple liftable syringe, being provided with the injection orifice equal with syringe quantity on described limiting plate, described injection orifice is bar shaped；Being provided with sesame accumulator tank below described conveyer belt, this accumulator tank contains, for accepting, the sesame that on rear side of fiber crops groove, conveyer belt region falls, and is provided with the material barrel of dress potato ball, is provided with weigher bottom described material barrel below the outlet of described conveyer belt.
- Potato ball process equipment the most according to claim 1, it is characterized in that: described roll shaft, roller bearing, rotating shaft, rotary cutter, the first driving gear, the first conveyer belt and driving wheel order about rotation by motor respectively, the ring sealing plate of described rotating cylinder is higher than its internal spirality conduit, described feed well and blow tank are all obliquely installed, described first conveyer belt bending part is additionally provided with pinch roller, those pinch rollers, for pushing down the dual-side of crawler belt, are provided with regulation door bottom described defeated powder hopper；Described control system controls the operating of each motor, and receives the signal of temperature sensor and control the keying of electrically heated rod；Described pressing plate front bottom end takes the form of inclined plane.
- 3. a technique for potato ball processing, this technique uses device as claimed in claim 1, it is characterised in that sequentially include the following steps:(1) stirring point group: open all devices, the pachyrhizus boiled is put into one by one for potato bucket, the ground rice of milled is respectively charged into defeated powder hopper, first carry out pachyrhizus extruding for the first time for the roll shaft bottom potato bucket, being re-fed into cylinder, in cylinder, ground rice and pachyrhizus are carried out triple mixing mixing by the roller bearing in upper, middle and lower portion, enter back in discharge nozzle, ground rice and pachyrhizus are carried out the 5th time by rotating shaft and are sufficiently stirred for, and are finally cut into potato ball one by one by rotary cutter；(2) surface full circle: potato ball enters the spirality conduit in rotating cylinder along feed well, and potato ball is rotated into helical form pipe along with rotating cylinder, and potato ball is rolled in helical form pipe and moved ahead, and potato ball surface corner angle are rounded, and last potato ball falls into blow tank thus leaves rotating cylinder；(3) fried: potato ball enters in the lever cage on the first conveyer belt along blow tank, and along the rotation of the first conveyer belt, enter in the oil holding slot filling with deep fat, baffle plate plays and prevents potato ball floating in frying course from departing from the effect of lever cage；(4) attached fiber crops: the potato ball on the second horizontal segment is ejected lever cage by the vertical rod of splicing plate upper end, and the passage formed along the both sides vertical rod of splicing plate slides, fall in the cage body being made up of four protruding shafts adjacent on conveyer belt, note fiber crops pipe spills lower sesame to potato ball, sesame is piled in containing fiber crops groove, it is attached to bottom potato ball contain on the sesame of fiber crops groove top, potato ball rolls with conveyer belt and moves ahead, after potato ball enters pressing plate bottom section, conveyer belt and potato ball one are removed pressure by pressing plate so that sesame can preferably stick to potato ball surface；(5) fill: potato ball enters bottom limiting plate after departing from platen region, and syringe declines, and injects the filler in potato ball, and this limiting plate prevents potato ball from can not depart from syringe, and bar shaped injection orifice makes syringe have enough injection time and ensure that syringe is not bent over；(6) reclaiming: potato ball is after departing from Sheng fiber crops groove region, and because having gap between two crawler belts, in the traveling process of potato ball, unnecessary sesame falls into accumulator tank, the potato ball made falls into material barrel from conveyer belt outlet, and is weighed meter weight.
- The technique of potato ball the most according to claim 3 processing, it is characterised in that: for improving the stickiness of sesame, described sesame is stirred with syrup or mulse before use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610358599.5A CN105851977A (en) | 2016-05-27 | 2016-05-27 | Sweet potato ball processing device and process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610358599.5A CN105851977A (en) | 2016-05-27 | 2016-05-27 | Sweet potato ball processing device and process thereof |
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| CN105851977A true CN105851977A (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610358599.5A Withdrawn CN105851977A (en) | 2016-05-27 | 2016-05-27 | Sweet potato ball processing device and process thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107970833A (en) * | 2017-12-06 | 2018-05-01 | 成都九执星科技有限公司 | A kind of conveying mixing mechanism prepared for polycarboxylate water-reducer |
| CN109520222A (en) * | 2018-10-30 | 2019-03-26 | 湖南城头山红薯食品科技有限公司 | A kind of drying equipment of muffin |
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| TWI751886B (en) * | 2021-01-13 | 2022-01-01 | 彭文輝 | Sweet potato ball frying equipment |
| CN115316688A (en) * | 2022-08-17 | 2022-11-11 | 峨眉山沐之源食品有限公司 | Cooked food production precooking device |
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2016
- 2016-05-27 CN CN201610358599.5A patent/CN105851977A/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107970833A (en) * | 2017-12-06 | 2018-05-01 | 成都九执星科技有限公司 | A kind of conveying mixing mechanism prepared for polycarboxylate water-reducer |
| CN107970833B (en) * | 2017-12-06 | 2023-12-15 | 上海宏韵新型建材有限公司 | Conveying and mixing mechanism for preparing polycarboxylate water reducer |
| CN109520222A (en) * | 2018-10-30 | 2019-03-26 | 湖南城头山红薯食品科技有限公司 | A kind of drying equipment of muffin |
| CN111269037A (en) * | 2020-02-24 | 2020-06-12 | 吴彦坤 | Clivia fertilizer and fructus cannabis seed boiling equipment |
| CN111269037B (en) * | 2020-02-24 | 2022-07-26 | 吴彦坤 | Clivia fertilizer and fructus cannabis seed boiling equipment |
| TWI751886B (en) * | 2021-01-13 | 2022-01-01 | 彭文輝 | Sweet potato ball frying equipment |
| CN115316688A (en) * | 2022-08-17 | 2022-11-11 | 峨眉山沐之源食品有限公司 | Cooked food production precooking device |
| CN117682158A (en) * | 2024-02-01 | 2024-03-12 | 杭州金杭包装印业有限公司 | Octagonal envelope bundling equipment |
| CN117682158B (en) * | 2024-02-01 | 2024-04-16 | 杭州金杭包装印业有限公司 | Octagonal envelope bundling equipment |
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Application publication date: 20160817 |