CN105826425B - A kind of preparation method of copper-zinc-tin-sulfur film solar cell - Google Patents

A kind of preparation method of copper-zinc-tin-sulfur film solar cell Download PDF

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CN105826425B
CN105826425B CN201510984120.4A CN201510984120A CN105826425B CN 105826425 B CN105826425 B CN 105826425B CN 201510984120 A CN201510984120 A CN 201510984120A CN 105826425 B CN105826425 B CN 105826425B
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CN105826425A (en
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郝瑞亭
刘思佳
任洋
赵其琛
王书荣
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Yunnan Normal University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The invention discloses a kind of preparation method of copper-zinc-tin-sulfur film solar cell, which includes soda-lime glass substrate, metal back electrode molybdenum (Mo) layer, p-type Cu2ZnSnS4Absorbed layer, N-shaped Cd1‑xZnxS buffer layer, ZnO Window layer, Al electrode;The p-type Cu2ZnSnS4The preparation method of absorbed layer is: using quaternary compound copper-zinc-tin-sulfur target, using a step sputtering sedimentation, is not necessarily to subsequent sulfuration process.The N-shaped Cd1‑xZnxS buffer layer reduces the usage amount of Cd, reduces the pollution to environment, while increasing the short-wave absorption of battery, improves the photoelectric conversion efficiency of battery.Thin film solar cell of the invention has many advantages, such as that nontoxic and pollution-free each element, rich reserves, preparation process are simple, photoelectric conversion efficiency is higher, cost is relatively low, is suitble to industrialized production.

Description

A kind of preparation method of copper-zinc-tin-sulfur film solar cell
Technical field
The present invention relates to a kind of preparation methods of copper-zinc-tin-sulfur film solar cell with cadmium zinc sulphur buffer layer, belong to new energy Source technology field.
Background technique
As the traditional fossil energies such as petroleum, coal are petered out, the development and utilization of renewable energy is increasingly subject to people Attention.Solar energy has great advantages for development and potentiality as a kind of cleaning, the renewable energy of safety.Solar energy Photovoltaic power generation is one of most common Solar use form.People make in the research, exploitation and industrialization of solar cell Very big effort.While body material cell continues to develop, thin film solar cell becomes the following sun electricity since cost is relatively low The development trend in pond.Material currently used for absorption layer of thin film solar cell mainly has: amorphous silicon, cadmium telluride (CdTe) and copper and indium Gallium selenium (CuInGaSe2).
Cost is relatively low by amorphous silicon material and preparation process, it is easy to accomplish large-scale production, and the dim light effect of amorphous silicon Preferably.But the photoelectric conversion efficiency of amorphous silicon film solar battery is lower, and the stabilization photoelectric conversion efficiency of battery is most in laboratory Height only has 13% or so, its efficiency is less than 10% in actual production.This is because there are a large amount of defect in amorphous material, at For the complex centre of carrier, cause the short circuit current of battery very low;Meanwhile amorphous silicon material has photo attenuation effect, at It is hindered to limit the maximum of its development.
CdTe is a kind of efficient, stable and advantage of lower cost thin film solar cell.However, heavy metal element Cd can be right Environment pollutes.Although CdTe is relatively stable and nontoxic under room temperature, in practical preparation process, and not all Cd2+Capital It is deposited into film, environment and human health are had adverse effect after being discharged with waste liquid.
CuInGaSe2It is one of novel thin film solar cell most with prospects at present.In August, 2010, the German sun The highest CuInGaSe of laboratory photoelectric conversion efficiency can be prepared with Hydrogen Energy research center (ZSW)2Thin film solar cell, Transfer efficiency is up to 20.3%.However, In, Ga are rare element, CuInGaSe is greatly limited2Thin film solar cell it is extensive Industrialized production.
Quaternary compound semiconductor copper-zinc-tin-sulfur (Cu with stannite structure2ZnSnS4) it is direct band-gap semicondictor material Material, absorption coefficient are larger;Its forbidden bandwidth is 1.51eV, is tapped with the best forbidden bandwidth of solar cell absorbed layer (1.5eV) ten Closely.In addition, Cu2ZnSnS4Without toxic element, and each element rich reserves in the earth's crust.Therefore, Cu2ZnSnS4It is most to be expected to Substitute CuInGaSe2Absorption layer material.2013, chemical industry and platform were answered in IBM Corporation, the U.S. and solar Frontier, Tokyo The Wang Neng photoelectricity company joint development in gulf has gone out the Cu that photoelectric conversion efficiency is 12.6%2ZnSnS4Thin film solar cell becomes mesh Preceding Cu2ZnSnS4The global highest transfer efficiency of solar cell.Prepare Cu2ZnSnS4The main method of film has: electron beam evaporation Method, Vacuum sublimation, spray pyrolysis, electrochemical deposition method, magnetron sputtering method etc..Wherein, magnetron sputtering method has film forming The advantages that compactness is high, utilization rate of raw materials is high, technological parameter is easy regulation, Yi Shixian large area industrialized production, is current Prepare Cu2ZnSnS4One of most promising method of film.
The most common cushioning layer material of CZTS thin film solar cell is cadmium sulfide (CdS), but CdS can be produced during the preparation process Raw toxic Cd2+Ion.In addition, the defects of defect state density of CdS film is larger, and there are a large amount of dislocations, fault in film, Carrier lifetime is not only affected, but also can extend to and absorb in layer material, influences the photoelectric conversion efficiency of battery.Cd1- xZnxS is direct band-gap semicondictor material, have two kinds of crystal structures of zincblende and buergerite, forbidden bandwidth 3.66eV, than CdS(2.42eV) much broader, CZTS thin film solar cell short-wave absorption can be increased, improve the spectrum utilization scope of battery, into And improve the photoelectric conversion efficiency of battery.Cd1-xZnxS has same good electric property, but reduces Cd compared with CdS Usage amount, protect environment.Cd1-xZnxS is as buffer layer, can be with compared with the CZTS solar cell for using CdS buffer layer The short-wave absorption for increasing battery on the basis of keeping preferable electric property, provides the spectrum utilization scope of battery, improves electricity The photoelectric conversion efficiency in pond also reduces the usage amount of Cd, protects environment.
Summary of the invention
The object of the present invention is to provide a kind of novel C u2ZnSnS4The preparation method of thin film solar cell.Its method uses one Footwork list target magnetic control sputtering depositing operation prepares Cu2ZnSnS4Film is not necessarily to subsequent vulcanization, saves preparation cost, and simplify Process flow.Meanwhile the H in sulfuration process can be effectively avoided2S gas pollution on the environment.This solar cell makes Use Cd1-xZnxS improves photoelectric conversion efficiency as buffer layer, and reduce the pollution of Cd ion pair environment.
Cu of the invention2ZnSnS4Thin film solar cell includes: soda-lime glass substrate, the metal set gradually from bottom to top Back electrode molybdenum (Mo) layer, p-type Cu2ZnSnS4Absorbed layer, N-shaped Cd1-xZnxS buffer layer, intrinsic ZnO and Al adulterate ZnO(AZO) window Mouth layer, Al top electrode.Feature is: the p-type Cu2ZnSnS4Absorbed layer is sputtered by compound target and is prepared, with a thickness of 1000 ~ 1500nm, N-type buffer layer Cd1-xZnxS。
Above-mentioned Cu2ZnSnS4The preparation method of thin film solar cell the following steps are included:
1) substrate cleans
Select soda-lime glass as substrate, cleaning step is successively are as follows: chloroazotic acid (HNO3: HCl=1:3) 20min is boiled, acetone is super Sound clean 20min, dehydrated alcohol be cleaned by ultrasonic 20min, deionized water be cleaned by ultrasonic 20min, be put into 70 DEG C of baking ovens dry it is standby With.
2) Mo layers of sputtering sedimentation metal back electrode of pulse direct current (or direct current)
Using deposited metal back electrode Mo layers on a glass substrate of single target pulsed dc magnetron sputtering.Target is 99.99% pure The metal Mo target of degree.Sputter gas is high-purity argon gas (99.999%), gas flow 20mL/min.It is evacuated to 5 × 10-4Pa splashes Penetrating power is 80W, and underlayer temperature is 600 DEG C, sputtering time 60min, and institute's deposited film thickness is 1000nm.
3) r. f. magnetron sputtering p-type Cu2ZnSnS4Absorbed layer
Depositing p-type Cu on metal back electrode Mo layer is sputtered at using single target radio frequency magnetron2ZnSnS4Absorbed layer.Target is Cu2ZnSnS4Compound target.Sputter gas is high-purity argon gas (99.999%), gas flow 20mL/min.It is evacuated to 5 × 10- 4Pa, sputtering power 70W, underlayer temperature are 500 DEG C, sputtering time 1.5h.Film thickness is 1000 ~ 1500nm.
4) chemical water bath depositing n-type Cd1-xZnxS buffer layer
Using chemical water bath in p-type Cu2ZnSnS4Depositing n-type Cd on absorbed layer1-xZnxS buffer layer.With zinc sulfate (ZnSO4), thiocarbamide (SC (NH2)2), cadmium acetate Cd (CH3COO)2As reactant, bath temperature is 80 DEG C, sedimentation time 1h, Film thickness is 80nm.
5) r. f. magnetron sputtering ZnO Window layer
Using rf magnetron sputtering in N-shaped Cd1-xZnxZnO Window layer is deposited on S buffer layer, including intrinsic ZnO and Al mix Miscellaneous ZnO(AZO), sputtering power 70W, underlayer temperature is 200 DEG C, sputtering time 1.5h.Intrinsic zno layer with a thickness of 200nm, AZO layers with a thickness of 600nm.
6) thermal evaporation deposition Al electrode
In ZnO Window layer cover palisade mask plate, using thermal evaporation in Window layer depositing Al electrode.
Detailed description of the invention:
Fig. 1 Cu of the present invention2ZnSnS4The structural schematic diagram of thin film solar cell;
Fig. 2 p-type Cu2ZnSnS4Absorb the X-ray diffraction spectrum of layer film;
Fig. 3 .n type Cd1-xZnxThe X-ray diffraction spectrum of S buffer layer.
Specific embodiment:
Example 1:
Cu of the invention2ZnSnS4Thin film solar cell includes: soda-lime glass substrate, Mo layers of metal back electrode, p-type Cu2ZnSnS4Absorbed layer, N-shaped Cd1-xZnxS buffer layer, ZnO Window layer, Al electrode.Wherein, the p-type Cu2ZnSnS4Absorbed layer It is prepared by rf magnetron sputtering, film thickness is 1000 ~ 1500nm.
Specific preparation process is as follows:
1) soda-lime glass substrate is cleaned.Glass substrate is put into chloroazotic acid (HNO3: HCl=1:3) in boil 20min, then use acetone It is cleaned by ultrasonic 20min, is then cleaned by ultrasonic 20min with dehydrated alcohol, is finally cleaned by ultrasonic 20min with deionized water, is put into 70 It is dried for standby in DEG C baking oven;
2) Mo layers of pulsed dc magnetron sputtering sedimentation metal back electrode are used in glass substrate surface.Target is 99.99% pure The metal Mo target of degree.Sputter gas is high-purity argon gas (99.999%), gas flow 20mL/min.It is evacuated to 5 × 10-4Pa splashes Penetrating power is 80W, and underlayer temperature is 600 DEG C, sputtering time 1h, and institute's deposited film thickness is 100nm;
3) copper-zinc-tin-sulfur target loading magnetron sputtering plating is intracavitary, deposited metal back electrode Mo layers of substrate is put into Plated film is intracavitary, is evacuated to 5 × 10-4Pa, sputtering power 70W, are down to room temperature after sputtering sedimentation 1.5h by 500 DEG C of underlayer temperature, It is taken out from plating membrane cavity, p-type Cu2ZnSnS4Absorbed layer prepares to be formed, with a thickness of 1000nm;
4) using chemical water bath in p-type Cu2ZnSnS4Depositing n-type Cd on absorbed layer1-xZnxS buffer layer.With zinc sulfate (ZnSO4), thiocarbamide (SC (NH2)2), cadmium acetate Cd (CH3COO)2As reactant, bath temperature is 80 DEG C, sedimentation time 1h, Film thickness is 80nm;
5) using rf magnetron sputtering in N-shaped Cd1-xZnxZnO Window layer is deposited on S buffer layer, this Window layer is lamination knot Structure, using radio-frequency magnetron sputter method, first deposition intrinsic ZnO, with a thickness of 200nm, redeposited Al adulterates ZnO(AZO), thickness For 600nm;
6) in ZnO Window layer plus palisade mask plate, using thermal evaporation in ZnO Window layer depositing Al electrode.
Example 2:
Cu of the invention2ZnSnS4Thin film solar cell includes: soda-lime glass substrate, Mo layers of metal back electrode, p-type Cu2ZnSnS4Absorbed layer, N-shaped Cd1-xZnxS buffer layer, ZnO Window layer, Al electrode.Wherein, the p-type Cu2ZnSnS4Absorbed layer It is prepared by rf magnetron sputtering, film thickness is 1000 ~ 1500nm.
Specific preparation process is as follows:
1) soda-lime glass substrate is cleaned.Glass substrate is put into chloroazotic acid (HNO3: HCl=1:3) in boil 20min, then use acetone It is cleaned by ultrasonic 20min, is then cleaned by ultrasonic 20min with dehydrated alcohol, is finally cleaned by ultrasonic 20min with deionized water, is put into 70 It is dried for standby in DEG C baking oven;
2) Mo layers of pulsed dc magnetron sputtering sedimentation metal back electrode are used in glass substrate surface.Target is 99.99% pure The metal Mo target of degree.Sputter gas is high-purity argon gas (99.999%), gas flow 20mL/min.It is evacuated to 5 × 10-4Pa splashes Penetrating power is 80W, and underlayer temperature is 600 DEG C, sputtering time 1h, and institute's deposited film thickness is 100nm;
3) copper-zinc-tin-sulfur target loading magnetron sputtering plating is intracavitary, deposited metal back electrode Mo layers of substrate is put into Plated film is intracavitary, is evacuated to 5 × 10-4Pa, sputtering power 70W, are down to room temperature after sputtering sedimentation 1.5h by 500 DEG C of underlayer temperature, It is taken out from plating membrane cavity, p-type Cu2ZnSnS4Absorbed layer prepares to be formed, with a thickness of 1300nm;
4) using chemical water bath in p-type Cu2ZnSnS4Depositing n-type Cd on absorbed layer1-xZnxS buffer layer.With zinc sulfate (ZnSO4), thiocarbamide (SC (NH2)2), cadmium acetate Cd (CH3COO)2As reactant, bath temperature is 80 DEG C, sedimentation time 1h, Film thickness is 80nm;
5) using rf magnetron sputtering in N-shaped Cd1-xZnxZnO Window layer is deposited on S buffer layer, this Window layer is lamination knot Structure, using radio-frequency magnetron sputter method, first deposition intrinsic ZnO, with a thickness of 200nm, redeposited Al adulterates ZnO(AZO), thickness For 600nm;
6) in ZnO Window layer plus palisade mask plate, using thermal evaporation in ZnO Window layer depositing Al electrode.
Example 3:
Cu of the invention2ZnSnS4Thin film solar cell includes: soda-lime glass substrate, Mo layers of metal back electrode, p-type Cu2ZnSnS4Absorbed layer, N-shaped Cd1-xZnxS buffer layer, ZnO Window layer, Al electrode.Wherein, the p-type Cu2ZnSnS4Absorbed layer It is prepared by rf magnetron sputtering, film thickness is 1000 ~ 1500nm.
Specific preparation process is as follows:
1) soda-lime glass substrate is cleaned.Glass substrate is put into chloroazotic acid (HNO3: HCl=1:3) in boil 20min, then use acetone It is cleaned by ultrasonic 20min, is then cleaned by ultrasonic 20min with dehydrated alcohol, is finally cleaned by ultrasonic 20min with deionized water, is put into 70 It is dried for standby in DEG C baking oven;
2) Mo layers of pulsed dc magnetron sputtering sedimentation metal back electrode are used in glass substrate surface.Target is 99.99% pure The metal Mo target of degree.Sputter gas is high-purity argon gas (99.999%), gas flow 20mL/min.It is evacuated to 5 × 10-4Pa splashes Penetrating power is 80W, and underlayer temperature is 600 DEG C, sputtering time 1h, and institute's deposited film thickness is 100nm;
3) copper-zinc-tin-sulfur target loading magnetron sputtering plating is intracavitary, deposited metal back electrode Mo layers of substrate is put into Plated film is intracavitary, is evacuated to 5 × 10-4Pa, sputtering power 70W, are down to room temperature after sputtering sedimentation 1.5h by 500 DEG C of underlayer temperature, It is taken out from plating membrane cavity, p-type Cu2ZnSnS4Absorbed layer prepares to be formed, with a thickness of 1500nm;
4) using chemical water bath in p-type Cu2ZnSnS4Depositing n-type Cd on absorbed layer1-xZnxS buffer layer.With zinc sulfate (ZnSO4), thiocarbamide (SC (NH2)2), cadmium acetate Cd (CH3COO)2As reactant, bath temperature is 80 DEG C, sedimentation time 1h, Film thickness is 80nm;
5) using rf magnetron sputtering in N-shaped Cd1-xZnxZnO Window layer is deposited on S buffer layer, this Window layer is lamination knot Structure, using radio-frequency magnetron sputter method, first deposition intrinsic ZnO, with a thickness of 200nm, redeposited Al adulterates ZnO(AZO), thickness For 600nm;
6) in ZnO Window layer plus palisade mask plate, using thermal evaporation in ZnO Window layer depositing Al electrode.

Claims (2)

1. a kind of copper-zinc-tin-sulfur film solar cell, comprising: soda-lime glass substrate, the metal back electrode set gradually from bottom to top Mo layers, p type Cu2ZnSnS4 absorbed layer, n type Cd 1-xZnxS buffer layer, intrinsic ZnO and Al adulterate ZnO window Layer, Al electrode, it is characterised in that: the p type Cu2ZnSnS4 absorbed layer is sputtered by one step of copper zincium tin sulfur compound target and made It is standby, with a thickness of 1000 ~ 1500nm, Mo layers of metal back electrode with a thickness of 1100nm, the thickness of N-shaped Cd1-xZnxS buffer layer For 80nm, intrinsic zno layer with a thickness of 200nm, Al doped zno layer with a thickness of 600nm.
2. a kind of preparation method of the copper-zinc-tin-sulfur film solar cell as described in claim 1, it is characterised in that: this method Comprising the following specific steps
1) substrate cleans
Select soda-lime glass as substrate, cleaning step is successively are as follows: chloroazotic acid boils 20min, and acetone is cleaned by ultrasonic 20min, anhydrous EtOH Sonicate cleans 20min, and deionized water is cleaned by ultrasonic 20min, is put into 70 DEG C of baking ovens and is dried for standby;
2) Mo layers of pulse direct current sputtering sedimentation metal back electrode
Using deposited metal back electrode Mo layers on a glass substrate of single target pulsed dc magnetron sputtering, target is 99.99% pure The metal Mo target of degree, sputter gas are high-purity argon gas, and gas flow 20mL/min is evacuated to 5 × 10-4Pa sputters function Rate is 80W, and underlayer temperature is 600 DEG C, sputtering time 1h, and institute's deposited film thickness is 1100nm;
3) r. f. magnetron sputtering p type Cu2ZnSnS4 absorbed layer
Sputtering at deposition p type Cu2ZnSnS4 absorbed layer, target on metal back electrode Mo layer using single target radio frequency magnetron is Cu2ZnSnS4 compound list target, sputter gas are high-purity argon gas, and gas flow 20mL/min is evacuated to 5 × 10-4Pa splashes Penetrating power is 70W, and underlayer temperature is 500 DEG C, sputtering time 1.5h, and film thickness is 1000 ~ 1500nm;
4) chemical water bath deposits n type Cd1-xZnxS buffer layer
N type Cd 1-xZnxS buffer layer is deposited on p type Cu2ZnSnS4 absorbed layer using chemical water bath, with sulfuric acid As reactant, bath temperature is 80 DEG C, sedimentation time 1h, film thickness 80nm for zinc, thiocarbamide, cadmium acetate;
5) r. f. magnetron sputtering ZnO Window layer
ZnO Window layer is deposited on n type Cd1-xZnxS buffer layer using rf magnetron sputtering, including intrinsic ZnO and Al adulterates ZnO, sputtering power 120W, underlayer temperature be 200 DEG C, sputtering time 1.5h, intrinsic ZnO layers with a thickness of 200nm, AZO layers with a thickness of 600nm;
6) thermal evaporation deposition Al electrode
In ZnO Window layer cover palisade mask plate, using thermal evaporation method in Window layer depositing Al electrode.
CN201510984120.4A 2015-12-24 2015-12-24 A kind of preparation method of copper-zinc-tin-sulfur film solar cell Expired - Fee Related CN105826425B (en)

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