CN105821702B - 一种箱板纸高效增强剂及其制备方法 - Google Patents
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Abstract
本发明涉及化工领域,尤其涉及一种箱板纸高效增强剂及其制备方法。包括水溶性聚醚聚乙烯醇,阳离子聚丙烯酰胺,杀菌剂,消泡剂,去离子水,所述杀菌剂为次氯酸盐、二氧化氯、氯胺中的任意一种,所述消泡剂为有机硅消泡剂、聚醚消泡剂中的任意一种。制备方法包括以下步骤:将聚丙烯酰胺加入反应釜内,加入去离子水,搅拌至混合均匀;加入水溶性聚醚,升温至60‑70℃;加入聚乙烯醇,升温至110‑125℃,加入消泡剂和杀菌剂,搅拌至混合均匀,得到箱板纸高效增强剂。本发明提供的高效增强剂具有绿色环保,能有效的提高箱板纸的耐破耐折性能。本产品可有效的减少甚至完全取代淀粉,同时也间接的减少了后续工段的成本。
Description
技术领域
本发明涉及化工领域,涉及箱板纸添加剂领域,尤其涉及一种箱板纸高效增强剂及其制备方法。
背景技术
箱板纸又称牛皮纸、牛卡纸,是纸箱用纸的主要纸种之一。国产箱板纸分为优等品、一等品、合格品三个等级。牛皮纸的质地必须坚韧,耐破度、环压强度和撕裂度要高,此外还要具有较高的抗水性。由于工艺及用料的不同,总的来说,大部分进口牛皮卡纸的质量要好于国产牛皮纸,尤其以美国产牛卡的质量为最佳。检测项目有:定量、厚度、紧度、耐破度、耐破指数、环压强度、横向环压指数、裂断长、撕裂度、施胶度、水分、横幅定量差、横向耐折度等等。箱板纸的用途,主要是与瓦楞纸芯粘合后制成瓦楞纸箱,用来包装家用电器、日用百货、针棉织物、文化用品、中西成药的外包装等。箱箱板纸所用的原料有硫酸盐木浆、废麻浆、棉杆浆、废纸浆、稻麦草浆。对箱板的要求是应有一定的抗压强度、坚韧耐破、抗撕裂、纸面平整,不许有浆疙瘩、节子和凹凸不平的外观纸病。随着人们的生活质量提高,造纸行业迅速发展。截至2014年箱板纸产量可达2200万吨/年,拥有3300亿元的市场。然而箱板纸作为包装用纸,也对其成纸的性能提出了要求。传统的施胶方法,性价比低而且对环境有污染,给后续的水处理带来了一定的难度。本发明为绿色环保的助剂,能有效的提高箱板纸各项物理指标。
发明内容
本发明针对现有技术不足,提供一种箱板纸高效增强剂及其制备方法。为了达到上述目的,本发明的技术方案为:
一种箱板纸高效增强剂,按重量成分包括以下物质:
所述杀菌剂为次氯酸盐、二氧化氯、氯胺中的任意一种,所述消泡剂为有机硅消泡剂、聚醚消泡剂中的任意一种。
一种制备所述箱板纸高效增强剂的方法,包括以下步骤:
(1)将聚丙烯酰胺加入反应釜内,加入去离子水,搅拌至混合均匀;
(2)加入水溶性聚醚,升温至60-70℃;
(3)加入聚乙烯醇,升温至110-125℃;
(4)加入消泡剂和杀菌剂,搅拌至混合均匀,得到箱箱板纸高效增强剂。
作为优选,所述步骤(1)中搅拌时间为0.8-1.0h。
与现有技术相比,本发明的优点和积极效果在于,
聚乙烯醇加入纸浆中能渗透到纤维表面和内部,经过加热处理后,树脂与相邻的纤维之间的羧基、羟基、氨基发生脱水缩合反应,形成共价键,从而降低了纸张被水浸湿后纤维与纤维之间的滑动倾向,使纸张产生一定的湿强。本发明提供的高效增强剂具有绿色环保,能有效的提高箱板纸的耐破耐折性能。本产品可有效的减少淀粉和硫酸铝的使用,甚至完全取代淀粉。而且本产品为绿色环保的化学品,无呛人气味,无污染,同时也间接的减少了后续工段的成本。
具体实施方式
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合具体实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。
实施例1,本实施例提供一种箱板纸高效增强剂及其制备方法,箱板纸高效增强剂成分包括,水溶性聚醚9.66g,聚乙烯醇12.74g,阳离子聚丙烯酰胺7.64g,次氯酸钠3g,有机硅消泡剂5g,去离子水61.96g。
制备过程为:首先将聚丙烯酰胺抽入反应釜内并加入去离子水先搅拌1小时;然后加入水溶性聚醚,升温至60摄氏度至70摄氏度;然后加入聚乙烯醇,升温至120摄氏度;最后加入消泡剂,杀菌剂,搅拌至混合均匀得到最终产品。
实施例2,本实施例提供一种箱板纸高效增强剂及其制备方法,箱板纸高效增强剂成分包括,水溶性聚醚10g,聚乙烯醇15g,阳离子聚丙烯酰胺10g,二氧化氯5g,聚醚消泡剂10g,去离子水80g。
制备过程为:首先将聚丙烯酰胺抽入反应釜内并加入去离子水先搅拌0.8小时;然后加入水溶性聚醚,升温至60摄氏度;然后加入聚乙烯醇,升温至110摄氏度;最后加入消泡剂,杀菌剂,搅拌至混合均匀得到最终产品。
实施例3,本实施例提供一种箱板纸高效增强剂及其制备方法,箱板纸高效增强剂成分包括,水溶性聚醚8g,聚乙烯醇12g,阳离子聚丙烯酰胺6g,氯5g,聚醚消泡剂8g,去离子水65g。
制备过程为:首先将聚丙烯酰胺抽入反应釜内并加入去离子水先搅拌0.9小时;然后加入水溶性聚醚,升温至68摄氏度;然后加入聚乙烯醇,升温至120摄氏度;最后加入消泡剂,杀菌剂,搅拌至混合均匀得到最终产品。
实施例4,本实施例提供一种箱板纸高效增强剂及其制备方法,箱板纸高效增强剂成分包括,水溶性聚醚8g,聚乙烯醇12g,阳离子聚丙烯酰胺6g,氯5g,聚醚消泡剂8g,去离子水65g。
制备过程为:首先将聚丙烯酰胺抽入反应釜内并加入去离子水先搅拌0.85小时;然后加入水溶性聚醚,升温至70摄氏度;然后加入聚乙烯醇,升温至125摄氏度;最后加入消泡剂,杀菌剂,搅拌至混合均匀得到最终产品。
对实施例1-4制得的箱板纸高效增强剂各项性能指标进行了检测,结果如表1所示;同时也将实施例1-4制得的箱板纸高效增强剂应用到箱板纸上,并对箱板纸在使用前后的各项性能进行了对比检测,检测结果如表2所示。
表1实施例1-4制得的箱板纸高效增强剂各项性能指标检测结果
项目 | 范围 |
外观 | 乳白色液体 |
固含量 | 20±1 |
pH值 | 6.0-6.5 |
密度(g/cm<sup>3</sup>,20℃) | 1.1-1.2 |
表2实施例1-4制得的箱板纸高效增强剂应用到箱板纸上后与传统箱板纸性能检测对比结果
通过表2检测结果可知,将实施例1-4制得的箱板纸高效增强剂应用到箱板纸上后,纸张的紧度和水分含量基本不发生变化,而箱板纸的耐破指数、环压指数以及箱板纸正反面的吸水能力具有明显提高。
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。
Claims (2)
1.一种箱板纸高效增强剂,其特征在于,按重量成分包括以下物质:
所述杀菌剂为次氯酸盐、二氧化氯、氯胺中的任意一种,所述消泡剂为有机硅消泡剂、聚醚消泡剂中的任意一种。
2.一种制备权利要求1所述箱板纸高效增强剂的方法,其特征在于,包括以下步骤:
(1)将聚丙烯酰胺加入反应釜内,加入去离子水,搅拌至混合均匀;
(2)加入水溶性聚醚,升温至60-70℃;
(3)加入聚乙烯醇,升温至110-125℃;
(4)加入消泡剂和杀菌剂,搅拌至混合均匀,得到箱板纸高效增强剂,所述步骤(1)中搅拌时间为0.8-1.0h。
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CN101798778A (zh) * | 2010-03-09 | 2010-08-11 | 肖勇 | 用于高速电池生产线的无汞锌-锰干电池的浆层纸及其制备方法 |
CN102277784A (zh) * | 2011-06-20 | 2011-12-14 | 宝鸡东升助剂制造有限公司 | 纸张耐折增强剂及其制备方法 |
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CN101781870A (zh) * | 2010-02-04 | 2010-07-21 | 广东省造纸研究所 | 一种高强绝缘钢纸板及其制造工艺 |
CN101798778A (zh) * | 2010-03-09 | 2010-08-11 | 肖勇 | 用于高速电池生产线的无汞锌-锰干电池的浆层纸及其制备方法 |
CN102277784A (zh) * | 2011-06-20 | 2011-12-14 | 宝鸡东升助剂制造有限公司 | 纸张耐折增强剂及其制备方法 |
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