CN105798494B - The welder and its method of resistance and copper pipe - Google Patents
The welder and its method of resistance and copper pipe Download PDFInfo
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- CN105798494B CN105798494B CN201610339897.XA CN201610339897A CN105798494B CN 105798494 B CN105798494 B CN 105798494B CN 201610339897 A CN201610339897 A CN 201610339897A CN 105798494 B CN105798494 B CN 105798494B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
The present invention relates to a kind of resistance and the welder of copper pipe, including resistance conveying apparatus for bending, wire transporting device, resistance wire welder, copper pipe conveying device and conductor copper pipe welder, wire transporting device and copper pipe conveying device are respectively positioned on the lower section of resistance conveying apparatus for bending, and resistance wire welder and conductor copper pipe welder are located at the both ends of wire respectively；The resistance conveying apparatus for bending includes supporting plate, and resistance conveying assembly, resistance push component and resistance foldable component are provided with supporting plate；The wire transporting device includes wire guidance set, the wire push-in component for being respectively arranged in wire guidance set front and back end and wire positioning component, wire positioning component and is located at the underface of resistance foldable component；The copper pipe conveying device includes copper pipe guidance set, is respectively arranged in the copper pipe push-in component and copper pipe positioning component of copper pipe guidance set rear and front end.
Description
Technical field
The present invention relates to production device for circuit board field, the more particularly to welding equipment of circuit board resistance and copper pipe.
Background technology
As shown in figure 1, the resistance 100 on circuit board needs to weld together using wire 300 with copper pipe 200, mesh
The welding manner of preceding use is to weld manually, is needed the bending of resistive conductor 400 at the both ends of resistance 100 during welding, resistance after bending
The end of line 400 is welded with one end of wire 300, the other end welding copper pipe 200 of wire 300.The shortcomings that manual welding is present
It is：Welding efficiency is low, of low quality, labor intensity is big.
The content of the invention
The applicant is directed to the disadvantages mentioned above of prior art, is studied and is improved, there is provided a kind of weldering of resistance and copper pipe
Connection device and its method, the automatic welding between resistance and wire, wire and copper pipe is realized, improve welding efficiency and quality.
In order to solve the above problems, the present invention uses following scheme：
A kind of welder of resistance and copper pipe, including resistance conveying apparatus for bending, wire transporting device, resistance wire weldering
It is defeated that connection device, copper pipe conveying device and conductor copper pipe welder, wire transporting device and copper pipe conveying device are respectively positioned on resistance
The lower section of apparatus for bending is sent, resistance wire welder and conductor copper pipe welder are located at the both ends of wire respectively；
The resistance conveying apparatus for bending includes supporting plate, and resistance conveying assembly, resistance push group are provided with supporting plate
Part and resistance foldable component, the resistance conveying assembly include the two resistance grip blocks be arrangeding in parallel, under two resistance grip blocks
End is placed between resistance push component and resistance foldable component, and resistance imports from the clamping guide groove between two resistance grip blocks
Resistance foldable component is pushed to the end of resistance push component, and by resistance push component, the resistance foldable component includes
The bending pressure head that can be snapped in just on the resistive conductor at resistance both ends and the bending drive cylinder being installed on above bending pressure head；
Wire transporting device and the copper pipe conveying device is respectively arranged on bottom plate and lived apart in the transverse ends of bottom plate；
The wire transporting device include wire guidance set, be respectively arranged in wire guidance set front and back end wire push-in component and
Wire positioning component, wire positioning component are located at the underface of resistance foldable component；
The copper pipe conveying device includes copper pipe guidance set, is respectively arranged in the copper pipe of copper pipe guidance set rear and front end
Push-in component and copper pipe positioning component, copper pipe positioning component are located at the underface of wire positioning component；
The resistance wire welder is located at the contact position of resistive conductor lower end and wire upper end after bending, conductor copper pipe
Welder is located at the contact position of wire lower end and copper pipe upper end.
Further improvement as above-mentioned technical proposal：
The upper end of the resistance grip block is bent into horizontal introduction part, is carried in the horizontal introduction part of downside and resistance
The rolling groove that both ends coordinate；Carrying the resistance push slightly larger than resistance thickness between supporting plate in the middle part of the lower end of resistance grip block
Space, the resistive conductor push space of the diameter slightly larger than resistive conductor is carried between the lower end both sides of resistance grip block and supporting plate,
When resistance is located at the bottom of resistance grip block, resistance and resistive conductor can push away from resistance push space and resistive conductor respectively
Send in space and be pushed out.
The resistance push component includes the resistance push cylinder for pushing bearing by resistance and being horizontally installed in supporting plate
And the resistance push head of the piston rod end of resistance push cylinder is installed on, the both sides of the resistance push head, which are symmetrically installed with, leads
To wheel, directive wheel, which coordinates, to be installed in the guiding slot rolling in supporting plate.
The bending pressure head include be connected with the piston-rod lower end of bending drive cylinder top board, the guiding by both ends
The up and down lower platen being installed on below top board of depression bar, it is oriented on depression bar and is arranged between top board and lower platen
Spring, the lower surface of lower platen are provided with the arc clamping head that polylith coordinates with resistive surface, are oriented to the lower end of depression bar with card
The bayonet socket head being buckled on the upside of resistive conductor, the bending top relied on the downside of resistive conductor is installed in supporting plate.
The wire guidance set includes a Y type wire guide plates and wire push component, and Y type wire guide plates pass through more
Root support bar is installed on bottom plate, including wire imports end and wire bifurcated export end, wire imports end are placed in wire push-in group
The side of part, the lateral surface at wire bifurcated export end are provided with wire push component；The outer panel at the wire bifurcated export end
The push groove of multiple inside and outside sides is provided with, wire push component includes being installed on more rollings arranged in parallel of support
Dynamic guide rod, the upper and lower side for rolling guide rod are provided with the rubber rolling ring that can be inserted in the push groove, and adjacent rolls under guide rod
End rolls guide rod and roll drive motor connection by belt wheel, synchronous band connection, one；
The export end at wire bifurcated export end be provided with the upper guide groove that is located at wire upper and lower ends respectively and under lead
To groove, upper guide groove is snapped in the upper end of wire, and the lower end of wire is snapped in lower guide groove；The export end of upper guide groove carries
The supporting bracket of resistive conductor.
The wire push-in component includes being installed on the horizontal positioned wire push-in cylinder in supporting vertical plate, wire push-in
The piston rod end of cylinder is provided with wire push-in head, and the upper end of supporting vertical plate is provided with the arc wire bent diagonally downward and led
Enter groove, the lower end of arc wire lead-in groove is pushed into head towards wire, has the wire support groove for accommodating wire on wire push-in head；
The wire positioning cylinder that the vertical equity that the wire positioning component includes being installed on edge-on bar is set, wire positioning cylinder
Piston rod end is provided with wire located lateral plate and wire longitudinal register plate.
The copper pipe guidance set includes the Y type copper pipe guide plates being installed on bottom plate and copper pipe allocates component, Y type copper pipes
Guide plate includes copper pipe imports end and copper pipe bifurcated export end, copper pipe imports end are placed in the side of copper pipe push-in component, and copper pipe is led
Allocate component with groove, the copper pipe is allocated and allocate what in fulcrum bearing, vertical equity was set including being installed in the side for entering end
Cylinder is allocated, the piston rod end for allocating cylinder is provided with and allocates block, and the block of allocating can be inserted into described allocate in groove；The copper
The copper pipe push-in cylinder that the transverse horizontal that pipe push-in component includes being installed on copper pipe push-in mounting bracket is set, copper pipe push-in cylinder
Piston rod end be provided with copper pipe push-in head, copper pipe push-in mounting bracket upper end the arc copper pipe bent diagonally downward is installed
Lead-in groove, the lower end of arc copper pipe lead-in groove is towards copper pipe imports end；The copper pipe positioning component includes being installed on horizontal cross bar
On transverse baffle.
The resistance wire welder includes the resistance welding push cylinder being installed on resistance welding bearing, electric resistance welding
The piston rod end for connecing push cylinder is provided with electric resistance welding head assembly, the electric resistance welding head assembly including resistance solder insert pipe and
The resistance high temperature melting soldering tip that resistance solder inserts pipe lower end is installed on, the resistance solder of resistance high temperature melting soldering tip goes out mouth towards resistance
At the contact weld of wire.
The conductor copper pipe welder includes the copper pipe welding push cylinder being installed on copper pipe welding bearing, copper pipe weldering
The piston rod end for connecing push cylinder is provided with copper pipe soldering tip component, the copper pipe soldering tip component including copper pipe solder insert pipe and
The copper pipe high temperature melting soldering tip that copper pipe solder inserts pipe lower end is installed on, the copper pipe solder of copper pipe high temperature melting soldering tip goes out mouth towards wire
At the contact weld of copper pipe.
A kind of welding method using the resistance and the welder of copper pipe, comprise the following steps：
The first step, resistance convey apparatus for bending by 90 degree of the resistive conductor bending at the both ends of resistance；
Wire is delivered to the lower section of the resistive conductor after bending, the upper end of wire and bending by second step, wire transporting device
The lower end in contact of resistive conductor afterwards；
3rd step, resistance wire welder weld resistive conductor and wire；
Copper pipe is delivered to the lower section of wire by the 4th step, copper pipe conveying device, and the lower end of wire and the upper end of copper pipe are mutual
Contact；
5th step, conductor copper pipe welder weld copper pipe and wire；
Wherein, second step can be carried out simultaneously with the 4th step, and the 3rd step can be carried out simultaneously with the 5th step；
In the first step, including resistance conveying assembly resistance is delivered in supporting plate, resistance push component by resistance from
Pushed to immediately below resistance conveying assembly at resistance foldable component and resistance foldable component is carried out to the resistive conductor at resistance both ends
Three processes of bending；
In second step, including by wire be placed in wire push-in component in, wire push-in component wire is pushed into wire
In guidance set and wire is directed to three processes at wire positioning component by wire guidance set；
In the 4th step, including by copper pipe be placed in copper pipe push-in component in, copper pipe push-in component copper pipe is pushed into copper pipe
In guidance set and copper pipe is directed to three processes at copper pipe positioning component by copper pipe guidance set.
The technical effects of the invention are that：
The welder and welding method of the present invention, for the automatic welding between copper pipe and resistance, substantially increases weldering
Efficiency and quality are connect, reduces cost of labor and labor intensity.
Brief description of the drawings
Fig. 1 is the welding schematic diagram of resistance and copper pipe in the present invention.
Fig. 2 is the front view of welder in the present invention.
Fig. 3 is the three-dimensional structure diagram of welder in the present invention.
Fig. 4 is the three-dimensional structure diagram that resistance conveys apparatus for bending in the present invention.
Fig. 5 is the three-dimensional structure diagram that resistance conveys resistance grip block in apparatus for bending.
Fig. 6 is that resistance conveys the three-dimensional structure diagram that resistance in apparatus for bending pushes component.
Fig. 7 is the three-dimensional structure diagram that resistance conveys resistance foldable component in apparatus for bending.
Fig. 8 is the three-dimensional structure diagram of wire transporting device in the present invention.
Fig. 9 is the three-dimensional structure diagram of Y type wire guide plates in wire transporting device.
Figure 10 is the three-dimensional structure diagram that wire pushes component in wire transporting device.
Figure 11 is the welding schematic diagram of wire, copper pipe and resistance in the present invention.
Figure 12 is the three-dimensional structure diagram of wire positioning component in wire transporting device.
Figure 13 is the three-dimensional structure diagram of copper pipe conveying device in the present invention.
Figure 14 is that copper pipe allocates component in copper pipe conveying device and copper pipe is pushed into the three-dimensional structure diagram of component.
Figure 15 is the three-dimensional structure diagram of copper pipe positioning component in copper pipe conveying device.
Figure 16 is partial enlarged drawing at Figure 11 A.
Figure 17 is partial enlarged drawing at Figure 11 B.
In figure：1st, resistance conveying apparatus for bending；100th, resistance；101st, supporting plate；1011st, it is oriented to slot rolling；102nd, resistance is defeated
Sending component；1021st, resistance grip block；10211st, horizontal introduction part；10212nd, rolling groove；1022nd, guide groove is clamped；103rd, resistance
Push component；1030th, resistance push bearing；1031st, resistance push cylinder；1032nd, resistance push head；1033rd, directive wheel；104、
Resistance foldable component；1041st, bending pressure head；10411st, top board；10412nd, it is oriented to depression bar；10413rd, lower platen；10414th, bullet
Spring；10415th, arc clamping head；10416th, bayonet socket head；10417th, bending comes directly towards；1042nd, bending drive cylinder；105th, resistance pushes away
Send space；106th, resistive conductor push space；2nd, wire transporting device；200th, copper pipe；201st, wire guidance set；2010th, support
Bar；2011st, Y types wire guide plate；20111st, wire imports end；20112nd, wire bifurcated export end；201121st, groove is pushed；
2012nd, wire push component；20121st, support；20122nd, guide rod is rolled；20123rd, rubber rolling ring；20124th, belt wheel；20125、
Timing belt；20126th, roll drive motor；2013rd, upper guide groove；20131st, supporting bracket；2014th, lower guide groove；202nd, wire pushes away
Enter component；2021st, supporting vertical plate；2022nd, wire push-in cylinder；2023rd, wire push-in head；20231st, wire support groove；2024、
Arc wire lead-in groove；203rd, wire positioning component；2031st, edge-on bar；2032nd, wire positioning cylinder；2033rd, wire is laterally fixed
Position plate；2034th, wire longitudinal register plate；3rd, resistance wire welder；300th, wire；301st, resistance welding bearing；302nd, it is electric
Welding resistance connects push cylinder；303rd, electric resistance welding head assembly；3031st, resistance solder inserts pipe；3032nd, resistance high temperature melting soldering tip；
30321st, resistance solder goes out mouth；4th, copper pipe conveying device；400th, resistive conductor；401st, copper pipe guidance set；4011st, Y types copper pipe is led
To plate；40111st, copper pipe imports end；40112nd, copper pipe bifurcated export end；40113rd, groove is allocated；4012nd, copper pipe allocates component；
40121st, fulcrum bearing is allocated；40122nd, cylinder is allocated；40123rd, block is allocated；402nd, copper pipe push-in component；4021st, copper pipe push-in peace
Shelve；4022nd, copper pipe push-in cylinder；4023rd, copper pipe push-in head；4024th, arc copper pipe lead-in groove；403rd, copper pipe positioning component；
4031st, horizontal cross bar；4032nd, transverse baffle；5th, conductor copper pipe welder；501st, copper pipe welding bearing；502nd, copper pipe welds
Push cylinder；503rd, copper pipe soldering tip component；5031st, copper pipe solder inserts pipe；5032nd, copper pipe high temperature melting soldering tip；50321st, copper pipe
Solder goes out mouth；6th, bottom plate.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
As shown in Figure 2 and Figure 3, the welder of the resistance of the present embodiment and copper pipe, including resistance convey apparatus for bending 1, led
Lines conveying equipment 2, resistance wire welder 3, copper pipe conveying device 4 and conductor copper pipe welder 5, wire transporting device 2
And copper pipe conveying device 4 is respectively positioned on the lower section of resistance conveying apparatus for bending 1, resistance wire welder 3 and conductor copper pipe welding
Device 5 is located at the both ends of wire 300 respectively.Resistance 100 is conveyed resistance conveying apparatus for bending 1 and bending, wire transporting device 2
Wire 300 is conveyed, the resistive conductor 400 of wire 300 and resistance 100 after bending is converged at resistance wire welder 3
Welded；Copper pipe conveying device 4 conveys to copper pipe 200, and copper pipe 200 converges to conductor copper pipe welding with wire 300 and filled
Put and welded at 5；After the completion of welding as shown in Figure 1.
As shown in figure 4, resistance conveying apparatus for bending 1 includes supporting plate 101, resistance conveying group is installed in supporting plate 101
Part 102, resistance push component 103 and resistance foldable component 104, the resistance conveying assembly 102 include two electricity be arrangeding in parallel
Grip block 1021 is hindered, the lower end of two resistance grip blocks 1021 is placed between resistance push component 103 and resistance foldable component 104,
Resistance 100 is directed into the end of resistance push component 103 from the clamping guide groove 1022 between two resistance grip blocks 1021, and
Resistance foldable component 104 is pushed to by resistance push component 103, resistance foldable component 104 includes that resistance 100 can be snapped in just
Bending pressure head 1041 on the resistive conductor 400 at both ends and the bending drive cylinder 1042 for being installed on the top of bending pressure head 1041.Folding
Curved drive cylinder 1042 promotes bending pressure head 1041, by 90 degree of 400 bending of resistive conductor at the both ends of resistance 100.
As shown in Figure 4, Figure 5, the upper end of resistance grip block 1021 is bent into horizontal introduction part 10211, the water positioned at downside
The rolling groove 10212 coordinated with the both ends of resistance 100 is carried in flat introduction part 10211；Resistance 100 is as horizontal introduction part 10211
On rolling groove 10212 in, by the guide effect of rolling groove 10212, resistance 100 is fed to the folder of resistance grip block 1021
Hold in guide groove 1022, the middle part of clamping guide groove 1022 can accommodate resistance 100, and both sides can accommodate resistive conductor 400；Resistance clamps
In the middle part of the lower end of plate 1021 space 105, resistance grip block are pushed the resistance carried between supporting plate 101 slightly larger than resistance thickness
The resistive conductor push space 106 of the diameter slightly larger than resistive conductor 400 is carried between 1021 lower end both sides and supporting plate 101, when
When resistance 100 is located at the bottom of resistance grip block 1021, resistance 100 and resistive conductor 400 can push space 105 from resistance respectively
And it is pushed out in resistive conductor push space 106.
As shown in fig. 6, resistance push component 103 includes being horizontally installed to supporting plate 101 by resistance push bearing 1030
On resistance push cylinder 1031 and be installed on resistance push cylinder 1031 piston rod end resistance push first 1032, resistance
The both sides of push first 1032 are symmetrically installed with directive wheel 1033, and directive wheel 1033 coordinates the orienting roll being installed in supporting plate 101
In groove 1011.By the impetus of resistance push cylinder 1031, resistance 100 is pushed the bending pressure head 1041 pushed to wait
Underface.
As shown in fig. 7, bending pressure head 1041 includes the top board being connected with the piston-rod lower end of bending drive cylinder 1042
10411st, by the up and down lower platen 10413 for being installed on the lower section of top board 10411 of guiding depression bar 10412 at both ends, it is oriented to
The spring 10414 being arranged with depression bar 10412 between top board 10411 and lower platen 10413, under lower platen 10413
Surface is provided with the arc clamping head 10415 of polylith and the surface engagement of resistance 100, and the lower end for being oriented to depression bar 10412 carries buckle
Bayonet socket first 10416 in the upside of resistive conductor 400, the bending top for relying on the downside of resistive conductor 400 is installed in supporting plate 101
10417.Bending pressure head 1041 is driven by bending drive cylinder 1042, is coordinated with bending top 10417, by the both ends of resistance 100
The downward bending of resistive conductor 400.
As shown in figure 8, wire transporting device 2 and copper pipe conveying device 4 are respectively arranged on bottom plate 6 and lived apart in bottom plate 6
Transverse ends, wire transporting device 2 and copper pipe conveying device 4 push the transverse direction of wire 300 and copper pipe 200 to bottom plate 6 respectively
Move at middle part；Wire transporting device 2 includes wire guidance set 201, is respectively arranged in leading for the front and back end of wire guidance set 201
Line is pushed into component 202 and wire positioning component 203, wire positioning component 203 are located at the underface of resistance foldable component 104.
As shown in Figure 8, Figure 9, wire guidance set 201 includes a Y type wires guide plate 2011 and wire push component
2012, Y type wire guide plates 2011 are installed on bottom plate 6 by more support bars 2010, including wire imports end 20111 and are led
Line bifurcated exports end 20112, and wire imports end 20111 is placed in the side of wire push-in component 202, wire bifurcated export end
20112 lateral surface is provided with wire push component 2012, and wire 300 imports at wire imports end 20111, and in wire point
The fork export punishment of end 20112 fork, which exports, to longitudinal both sides of bottom plate 6, that is, to be exported to the resistive conductor 400 at the both ends of resistance 100
Side；The outer panel at wire bifurcated export end 20112 is provided with the push groove 201121 of multiple inside and outside sides.As shown in Figure 10,
Wire push component 2012 includes more rolling guide rods 20122 arranged in parallel for being installed on support 20121, rolls guide rod
20122 upper and lower side is provided with the rubber rolling ring 20123 that can be inserted in push groove 201121, adjacent rolling guide rod 20122
Lower end is connected by belt wheel 20124, timing belt 20125, and a rolling guide rod 20122 is connected with roll drive motor 20126.Wire
Push the setting of component 2012, it is therefore an objective to improve the pushing efficiency and reliability of wire 300.
As shown in Fig. 8, Figure 11, the export end at wire bifurcated export end 20112 is provided with respectively positioned at wire two about 300
The upper guide groove 2013 and lower guide groove 2014 at end, upper guide groove 2013 are snapped in the upper end of wire 300, the lower end of wire 300
It is snapped in lower guide groove 2014；The export end of upper guide groove 2013 carries the supporting bracket 20131 of resistive conductor 400, resistive conductor 400
After bending, its lower end is welded just as on the supporting bracket 20131 at supporting bracket 20131.
As shown in figure 8, wire push-in component 202 includes being installed on the horizontal positioned wire push-in in supporting vertical plate 2021
Cylinder 2022, the piston rod end of wire push-in cylinder 2022 are provided with wire push-in first 2023, the upper end of supporting vertical plate 2021
The arc wire lead-in groove 2024 bent diagonally downward is installed, the lower end of arc wire lead-in groove 2024 is pushed into head towards wire
2023, wire, which is pushed into, has the wire support groove 20231 for accommodating wire 300 on first 2023；Wire 300 is from arc wire lead-in groove
It is put into, is slid from arc wire lead-in groove 2024 to wire support groove 20231, in pushing away for wire push-in cylinder 2022 in 2024
Under dynamic, wire 300 is pushed into the wire imports end 20111 of Y type wires guide plate 2011；As shown in figure 12, wire positioning group
The wire positioning cylinder 2032 that the vertical equity that part 203 includes being installed on edge-on bar 2031 is set, wire positioning cylinder 2032
Piston rod end wire located lateral plate 2033 and wire longitudinal register plate 2034 are installed.Wire positioning cylinder 2032 comes
Return and stretch, push-and-pull wire longitudinal register plate 2034, wire longitudinal register plate 2034 is inserted between two wires 300 of front end, real
The output of existing solid conductor 300.
As shown in figure 13, copper pipe conveying device 4 includes copper pipe guidance set 401, is respectively arranged in copper pipe guidance set 401
The copper pipe push-in component 402 and copper pipe positioning component 403, copper pipe positioning component 403 of rear and front end are located at wire positioning component 203
Underface.
As shown in Figure 13, Figure 14, copper pipe guidance set 401 include being installed on Y type copper pipes guide plate 4011 on bottom plate 6 and
Copper pipe allocates component 4012, and Y type copper pipes guide plate 4011 includes copper pipe imports end 40111 and copper pipe bifurcated export end 40112, copper
Pipe imports end 40111 is placed in the side of copper pipe push-in component 402, and the side of copper pipe imports end 40111, which carries, allocates groove 40113,
Copper pipe allocate component 4012 include being installed on allocate that in fulcrum bearing 40121, vertical equity sets allocate cylinder 40122, point
The piston rod end for dialling cylinder 40122 is provided with and allocates block 40123, allocates block 40123 and can be inserted into and allocates in groove 40113；Copper pipe
The copper pipe push-in cylinder 4022 that the transverse horizontal that push-in component 402 includes being installed on copper pipe push-in mounting bracket 4021 is set, copper
The piston rod end of pipe push-in cylinder 4022 is provided with copper pipe push-in first 4023, and the upper end of copper pipe push-in mounting bracket 4021 is provided with
The arc copper pipe lead-in groove 4024 bent diagonally downward, the lower end of arc copper pipe lead-in groove 4024 is towards copper pipe imports end 40111；
As shown in figure 15, copper pipe positioning component 403 includes the transverse baffle 4032 being installed on horizontal cross bar 4031.Copper pipe 200 is from arc
It is put into, is slid into copper pipe imports end 40111 in shape copper pipe lead-in groove 4024, and under the promotion of copper pipe push-in cylinder 4022,
Enter along copper pipe imports end 40111 in Y type copper pipes guide plate 4011.Copper pipe allocates the setting of component 4012, is on the one hand used for
There is certain motive force to copper pipe 200, on the other hand being fed forward for single copper pipe 200.
As shown in Fig. 1, Fig. 3 and Figure 11, resistance wire welder 3 is located at the lower end of resistive conductor 400 and wire after bending
The contact position of 300 upper ends, conductor copper pipe welder 5 are located at the contact position of the lower end of wire 300 and the upper end of copper pipe 200.
As shown in Figure 11, Figure 16, resistance wire welder 3 includes the electric resistance welding being installed on resistance welding bearing 301
Push cylinder 302 is connect, the piston rod end of resistance welding push cylinder 302 is provided with electric resistance welding head assembly 303, resistance soldering tip group
Part 303 inserts pipe 3031 including resistance solder and is installed on the resistance high temperature melting soldering tip that resistance solder inserts the lower end of pipe 3031
3032, the resistance solder of resistance high temperature melting soldering tip 3032 goes out mouth 30321 towards at the contact weld of resistance 100 and wire 300.Electricity
The resistance solder of resistance high temperature melting soldering tip 3032 goes out in mouth 30321 to be provided with high-temperature heating head, when solder (graininess) enters resistance height
When in warm fusion welding head 3032, can instant melting go out in mouth 30321 to flow out to resistance 100 with leading from resistance solder into welding fluid, welding fluid
At the contact weld of line 300, the welding of wire 300 and resistance 100 is realized.
As shown in Figure 11, Figure 17, conductor copper pipe welder 5 includes the copper pipe weldering being installed on copper pipe welding bearing 501
Push cylinder 502 is connect, the piston rod end of copper pipe welding push cylinder 502 is provided with copper pipe soldering tip component 503, copper pipe soldering tip group
Part 503 inserts pipe 5031 including copper pipe solder and is installed on the copper pipe high temperature melting soldering tip that copper pipe solder inserts the lower end of pipe 5031
5032, the copper pipe solder of copper pipe high temperature melting soldering tip 5032 goes out mouth 50321 towards at the contact weld of wire 300 and copper pipe 200.Copper
The copper pipe solder of pipe high temperature melting soldering tip 5032 goes out in mouth 50321 to be provided with high-temperature heating head, when solder (graininess) enters copper pipe height
When in warm fusion welding head 5032, can instant melting go out in mouth 50321 to flow out to copper pipe 200 with leading from copper pipe solder into welding fluid, welding fluid
At the contact weld of line 300, the welding of copper pipe 200 and wire 300 is realized.
The invention also discloses a kind of welding method using above-mentioned welder, comprise the following steps：
The first step, resistance convey apparatus for bending 1 by 90 degree of 400 bending of resistive conductor at the both ends of resistance 100；
Wire 300 is delivered to the lower section of the resistive conductor 400 after bending by second step, wire transporting device 2, wire 300
Upper end and the lower end in contact of resistive conductor 400 after bending；
3rd step, resistance wire welder 3 weld resistive conductor 400 and wire 300；
Copper pipe 200 is delivered to the lower section of wire 300, the lower end of wire 300 and copper pipe by the 4th step, copper pipe conveying device 4
200 upper end contacts with each other；
5th step, conductor copper pipe welder 5 weld copper pipe 200 and wire 300；
Wherein, second step can be carried out simultaneously with the 4th step, and the 3rd step can be carried out simultaneously with the 5th step；
In the first step, including resistance 100 is delivered in supporting plate 101 by resistance conveying assembly 102, resistance pushes component
103 push to resistance 100 at resistance foldable component 104 and resistance foldable component 104 from the underface of resistance conveying assembly 102
Three processes of bending are carried out to the resistive conductor 400 at the both ends of resistance 100；
In second step, including wire 300 is placed in wire push-in component 202, wire is pushed into component 202 by wire
300 are pushed into wire guidance set 201 and wire 300 is directed at wire positioning component 203 by wire guidance set 201
Three processes；
In the 4th step, including copper pipe 200 is placed in copper pipe push-in component 402, copper pipe is pushed into component 402 by copper pipe
200 are pushed into copper pipe guidance set 401 and copper pipe 200 is directed at copper pipe positioning component 403 by copper pipe guidance set 401
Three processes.
Embodiment provided above is the better embodiment of the present invention, is only used for the convenient explanation present invention, not to this hair
It is bright to make any formal limitation, have usually intellectual in any technical field, if putting forward skill not departing from the present invention
In the range of art feature, using the equivalent embodiment locally changed or modified made by disclosed technology contents, and
Without departing from the technical feature content of the present invention, in the range of still falling within the technology of the present invention feature.
Claims (8)
- A kind of 1. welder of resistance and copper pipe, it is characterised in that：Including resistance conveying apparatus for bending (1), wire conveying dress Put (2), resistance wire welder (3), copper pipe conveying device (4) and conductor copper pipe welder (5), wire transporting device (2) and copper pipe conveying device (4) is respectively positioned on the lower section of resistance conveying apparatus for bending (1), resistance wire welder (3) and wire Copper pipe welder (5) is located at the both ends of wire (300) respectively；The resistance conveying apparatus for bending (1) includes supporting plate (101), and supporting plate is provided with resistance conveying assembly on (101) (102), resistance push component (103) and resistance foldable component (104), the resistance conveying assembly (102) include two and parallel set The resistance grip block (1021) put, the lower end of two resistance grip blocks (1021) are placed in resistance push component (103) and resistance bending Between component (104), resistance (100) is directed into resistance from the clamping guide groove (1022) between two resistance grip blocks (1021) The end of component (103) is pushed, and component (103) is pushed by resistance and pushes to resistance foldable component (104), the resistance bending Component (104) includes the bending pressure head (1041) that can be snapped in just on the resistive conductor (400) at resistance (100) both ends and is installed on Bending drive cylinder (1042) above bending pressure head (1041)；The wire transporting device (2) and copper pipe conveying device (4) are respectively arranged on bottom plate (6) and lived apart in bottom plate (6) Transverse ends；The wire transporting device (2) includes wire guidance set (201), is respectively arranged in wire guidance set (201) The wire push-in component (202) and wire positioning component (203), wire positioning component (203) of front and back end are located at resistance bending group The underface of part (104)；The copper pipe conveying device (4) includes copper pipe guidance set (401), is respectively arranged in before and after copper pipe guidance set (401) The copper pipe push-in component (402) and copper pipe positioning component (403), copper pipe positioning component (403) at both ends are located at wire positioning component (203) underface；The resistance wire welder (3) is located at contact of resistive conductor (400) lower end after bending with wire (300) upper end Place, conductor copper pipe welder (5) are located at the contact position of wire (300) lower end and copper pipe (200) upper end；The upper end of the resistance grip block (1021) is bent into horizontal introduction part (10211), the horizontal introduction part positioned at downside (10211) rolling groove (10212) coordinated with resistance (100) both ends is carried on；In the middle part of the lower end of resistance grip block (1021) with Resistance push space (105) slightly larger than resistance thickness, the lower end two of resistance grip block (1021) are carried between supporting plate (101) Resistive conductor push space (106) of the diameter slightly larger than resistive conductor (400) is carried between side and supporting plate (101), works as resistance (100) when being located at the bottom of resistance grip block (1021), resistance (100) and resistive conductor (400) can push away from the resistance respectively Space (105) and resistive conductor is sent to push and be pushed out in space (106)；The resistance push component (103) includes being horizontally installed in supporting plate (101) by resistance push bearing (1030) Resistance push cylinder (1031) and be installed on resistance push cylinder (1031) piston rod end resistance push head (1032), institute The both sides for stating resistance push head (1032) are symmetrically installed with directive wheel (1033), and directive wheel (1033), which coordinates, is installed on supporting plate (101) in the guiding slot rolling (1011) on.
- 2. the welder of resistance according to claim 1 and copper pipe, it is characterised in that：Bending pressure head (1041) bag Include the top board (10411) being connected with the piston-rod lower end of bending drive cylinder (1042), the guiding depression bar by both ends (10412) the up and down lower platen (10413) being installed on below top board (10411), it is oriented on depression bar (10412) and is arranged with Spring (10414) between top board (10411) and lower platen (10413), the lower surface of lower platen (10413) is provided with Polylith and the arc clamping head (10415) of resistance (100) surface engagement, the lower end of guiding depression bar (10412), which carries, is snapped in electricity The bayonet socket head (10416) on the upside of line (400) is hindered, the bending top relied on the downside of resistive conductor (400) is installed in supporting plate (101) Head (10417).
- 3. the welder of resistance according to claim 1 and copper pipe, it is characterised in that：The wire guidance set (201) a Y type wire guide plates (2011) and wire push component (2012) are included, Y type wire guide plates (2011) are by more Root support bar (2010) is installed on bottom plate (6), including wire imports end (20111) and wire bifurcated export end (20112), is led Line imports end (20111) is placed in the side of wire push-in component (202), the lateral surface installation of wire bifurcated export end (20112) There is wire to push component (2012)；The outer panel of wire bifurcated export end (20112) is provided with multiple inside and outside sides Groove (201121) is pushed, wire push component (2012) includes being installed on more rollings arranged in parallel of support (20121) Dynamic guide rod (20122), the upper and lower side for rolling guide rod (20122) are provided with the rubber rolling that can be inserted in the push groove (201121) Enclose (20123), the lower end of adjacent rolling guide rod (20122) is connected by belt wheel (20124), timing belt (20125), and one rolls Guide rod (20122) is connected with roll drive motor (20126)；The export end of wire bifurcated export end (20112) is provided with the upper guiding for being located at wire (300) upper and lower ends respectively Groove (2013) and lower guide groove (2014), upper guide groove (2013) are snapped in the upper end of wire (300), the lower end of wire (300) It is snapped in lower guide groove (2014)；The export end of upper guide groove (2013) carries the supporting bracket (20131) of resistive conductor (400).
- 4. the welder of the resistance and copper pipe according to claim 1 or 3, it is characterised in that：The wire is pushed into component (202) include being installed on the horizontal positioned wire push-in cylinder (2022) in supporting vertical plate (2021), wire push-in cylinder (2022) piston rod end is provided with wire push-in head (2023), and the upper end of supporting vertical plate (2021) is provided with curved diagonally downward The arc wire lead-in groove (2024) of folding, the lower end of arc wire lead-in groove (2024) are pushed into head (2023), wire towards wire Being pushed into has the wire support groove (20231) for accommodating wire (300) on head (2023)；The wire positioning component (203) includes The wire positioning cylinder (2032) that the vertical equity being installed on edge-on bar (2031) is set, the work of wire positioning cylinder (2032) Stopper rod end is provided with wire located lateral plate (2033) and wire longitudinal register plate (2034).
- 5. the welder of resistance according to claim 1 and copper pipe, it is characterised in that：The copper pipe guidance set (401) component (4012) is allocated including the Y type copper pipe guide plates (4011) being installed on bottom plate (6) and copper pipe, Y types copper pipe is oriented to Plate (4011) includes copper pipe imports end (40111) and copper pipe bifurcated export end (40112), copper pipe imports end (40111) are placed in copper The side of pipe push-in component (402), with groove (40113) is allocated, the copper pipe allocates group for the side of copper pipe imports end (40111) Part (4012) include being installed on allocate that in fulcrum bearing (40121), vertical equity sets allocate cylinder (40122), allocate gas The piston rod end of cylinder (40122), which is provided with, allocates block (40123), it is described allocate block (40123) and can be inserted into described allocate groove (40113) in；The transverse horizontal that the copper pipe push-in component (402) includes being installed on copper pipe push-in mounting bracket (4021) is set Copper pipe push-in cylinder (4022), copper pipe push-in cylinder (4022) piston rod end be provided with copper pipe push-in head (4023), copper The upper end of pipe push-in mounting bracket (4021) is provided with the arc copper pipe lead-in groove (4024) bent diagonally downward, and arc copper pipe imports The lower end of groove (4024) is towards copper pipe imports end (40111)；The copper pipe positioning component (403) includes being installed on horizontal cross bar (4031) transverse baffle (4032) on.
- 6. the welder of resistance according to claim 1 and copper pipe, it is characterised in that：The resistance wire welder (3) the resistance welding push cylinder (302) being installed on resistance welding bearing (301), resistance welding push cylinder (302) are included Piston rod end electric resistance welding head assembly (303) is installed, the electric resistance welding head assembly (303) inserts pipe including resistance solder (3031) the resistance high temperature melting soldering tip (3032) that resistance solder inserts pipe (3031) lower end, resistance high temperature melting soldering tip are installed on and (3032) resistance solder goes out mouth (30321) towards at the contact weld of resistance (100) and wire (300).
- 7. the welder of resistance according to claim 1 and copper pipe, it is characterised in that：The conductor copper pipe welder (5) the copper pipe welding push cylinder (502) being installed on copper pipe welding bearing (501), copper pipe welding push cylinder (502) are included Piston rod end copper pipe soldering tip component (503) is installed, the copper pipe soldering tip component (503) inserts pipe including copper pipe solder (5031) the copper pipe high temperature melting soldering tip (5032) that copper pipe solder inserts pipe (5031) lower end, copper pipe high temperature melting soldering tip are installed on and (5032) copper pipe solder goes out mouth (50321) towards at the contact weld of wire (300) and copper pipe (200).
- A kind of 8. welding method using resistance described in claim 1 and the welder of copper pipe, it is characterised in that：Including following Step：The first step, resistance convey apparatus for bending (1) by 90 degree of resistive conductor (400) bending at the both ends of resistance (100)；Wire (300) is delivered to the lower section of the resistive conductor (400) after bending, wire by second step, wire transporting device (2) (300) the lower end in contact of resistive conductor (400) behind upper end and bending；3rd step, resistance wire welder (3) weld resistive conductor (400) and wire (300)；Copper pipe (200) is delivered to the lower section of wire (300) by the 4th step, copper pipe conveying device (4), the lower end of wire (300) with The upper end of copper pipe (200) contacts with each other；5th step, conductor copper pipe welder (5) weld copper pipe (200) and wire (300)；Wherein, second step can be carried out simultaneously with the 4th step, and the 3rd step can be carried out simultaneously with the 5th step；In the first step, including resistance conveying assembly (102) resistance (100) is delivered in supporting plate (101), resistance push group Part (103) pushes to resistance (100) from resistance foldable component (104) immediately below resistance conveying assembly (102) and resistance Foldable component (104) carries out three processes of bending to the resistive conductor (400) at resistance (100) both ends；In second step, including wire (300) is placed in wire push-in component (202), wire is pushed into component (202) by wire (300) it is pushed into wire guidance set (201) and wire (300) is directed to wire positioning group by wire guidance set (201) Three processes at part (203) place；In the 4th step, including copper pipe (200) is placed in copper pipe push-in component (402), copper pipe is pushed into component (402) by copper pipe (200) it is pushed into copper pipe guidance set (401) and copper pipe (200) is directed to copper pipe positioning group by copper pipe guidance set (401) Three processes at part (403) place.
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| CN201610339897.XA CN105798494B (en) | 2016-05-19 | 2016-05-19 | The welder and its method of resistance and copper pipe |
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| CN201610339897.XA CN105798494B (en) | 2016-05-19 | 2016-05-19 | The welder and its method of resistance and copper pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216893A (en) * | 2016-05-19 | 2016-12-14 | 张惠莹 | Circuit board resistance and the automatic welding machine of copper pipe |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6082296A (en) * | 1983-10-05 | 1985-05-10 | Seiken:Kk | Device for positioning automatically and conveying work for welding robot |
| CN201311803Y (en) * | 2008-11-20 | 2009-09-16 | 成都承宏机电有限公司 | Full-automatic lead-welding machine |
| CN203765191U (en) * | 2013-11-22 | 2014-08-13 | 彭良均 | Welding mechanism of automatic welding machine |
| CN203900329U (en) * | 2014-05-27 | 2014-10-29 | 蒋懿 | Device used for bending wires at two ends of resistors |
| CN106216893B (en) * | 2016-05-19 | 2018-06-05 | 中山市兴杰电器有限公司 | The automatic welding machine of circuit board resistance and copper pipe |
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2016
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216893A (en) * | 2016-05-19 | 2016-12-14 | 张惠莹 | Circuit board resistance and the automatic welding machine of copper pipe |
| CN106216892A (en) * | 2016-05-19 | 2016-12-14 | 张惠莹 | Circuit board resistance and the automatic welding device of copper pipe |
| CN106271240A (en) * | 2016-05-19 | 2017-01-04 | 张惠莹 | Circuit board resistance and the automatic soldering device of copper pipe |
| CN106271241A (en) * | 2016-05-19 | 2017-01-04 | 张惠莹 | Resistance and the automatic soldering device of copper pipe |
| CN106216893B (en) * | 2016-05-19 | 2018-06-05 | 中山市兴杰电器有限公司 | The automatic welding machine of circuit board resistance and copper pipe |
| CN106216892B (en) * | 2016-05-19 | 2018-08-03 | 日照东泰铜业合金有限公司 | The automatic welding device of circuit board resistance and copper pipe |
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| CN105798494A (en) | 2016-07-27 |
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