CN105798494A - Welding device and method for resistor and copper pipe - Google Patents
Welding device and method for resistor and copper pipe Download PDFInfo
- Publication number
- CN105798494A CN105798494A CN201610339897.XA CN201610339897A CN105798494A CN 105798494 A CN105798494 A CN 105798494A CN 201610339897 A CN201610339897 A CN 201610339897A CN 105798494 A CN105798494 A CN 105798494A
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- wire
- copper pipe
- resistance
- assembly
- pushes
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 256
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 256
- 239000010949 copper Substances 0.000 title claims abstract description 256
- 238000003466 welding Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims description 18
- 238000005452 bending Methods 0.000 claims abstract description 72
- 239000004020 conductor Substances 0.000 claims description 70
- 238000005476 soldering Methods 0.000 claims description 32
- 229910000679 solder Inorganic materials 0.000 claims description 28
- 238000005096 rolling process Methods 0.000 claims description 23
- 238000002844 melting Methods 0.000 claims description 20
- 230000008018 melting Effects 0.000 claims description 20
- 230000008676 import Effects 0.000 claims description 19
- 238000009795 derivation Methods 0.000 claims description 10
- VJECBOKJABCYMF-UHFFFAOYSA-N doxazosin mesylate Chemical compound [H+].CS([O-])(=O)=O.C1OC2=CC=CC=C2OC1C(=O)N(CC1)CCN1C1=NC(N)=C(C=C(C(OC)=C2)OC)C2=N1 VJECBOKJABCYMF-UHFFFAOYSA-N 0.000 claims 2
- 230000004308 accommodation Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 14
- 239000012530 fluid Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a welding device for a resistor and a copper pipe. The welding device comprises a resistor conveying and bending device, a wire conveying device, a resistor wire welding device, a copper pipe conveying device and a wire copper pipe welding device. The wire conveying device and the copper pipe conveying device are located below the resistor conveying and bending device. The resistor wire welding device and the wire copper pipe welding device are located at the two ends of a wire. The resistor conveying and bending device comprises a supporting plate. The supporting plate is provided with a resistor conveying assembly, a resistor pushing assembly and a resistor bending assembly. The wire conveying device comprises a wire guiding assembly, a wire pushing-in assembly and a wire positioning assembly, wherein the wire pushing-in assembly and the wire positioning assembly are installed at the front end and the rear end of the wire guiding assembly. The wire guiding assembly is located under the resistor bending assembly. The copper pipe conveying device comprises a copper pipe guiding assembly, a copper pipe pushing-in assembly and a copper pipe positioning assembly, wherein the copper pipe pushing-in assembly and the copper pipe positioning assembly are installed at the front end and the rear end of the copper pipe guiding assembly correspondingly.
Description
Technical field
The present invention relates to production device for circuit board field, particularly to the welding equipment of circuit board resistance Yu copper pipe.
Background technology
As shown in Figure 1, resistance (100) on circuit board and copper pipe (200) need to utilize wire (300) to weld together, the welding manner adopted at present is manual welding, need resistive conductor (400) bending at resistance (100) two ends during welding, after bending, the end of resistive conductor (400) is welded with one end of wire (300), other end welding copper pipe (200) of wire (300).Manual welding has the drawback that: welding efficiency is low, of low quality, labor intensity is big.
Summary of the invention
The applicant, for the disadvantages mentioned above of prior art, carries out studying and improving, it is provided that the welder of a kind of resistance and copper pipe and method thereof, it is achieved the automatic welding between resistance and wire, wire and copper pipe, improves welding efficiency and quality.
In order to solve the problems referred to above, the present invention adopts following scheme:
A kind of welder of resistance and copper pipe, apparatus for bending, wire transporting device, resistance wire welder, copper pipe conveyer device and conductor copper pipe welder is carried including resistance, wire transporting device and copper pipe conveyer device are respectively positioned on the lower section of resistance conveying apparatus for bending, and resistance wire welder and conductor copper pipe welder lay respectively at the two ends of wire；
Described resistance conveying apparatus for bending includes gripper shoe, gripper shoe is provided with resistance conveying assembly, resistance pushes assembly and resistance foldable component, described resistance conveying assembly includes the two resistance grip blocks be arrangeding in parallel, the lower end of two resistance grip blocks is placed in resistance and pushes between assembly and resistance foldable component, resistance is directed into resistance from the clamping gathering sill between two resistance grip blocks and pushes the end of assembly, and pushed to resistance foldable component by resistance propelling movement assembly, described resistance foldable component includes the bending pressure head can being just snapped on the resistive conductor at resistance two ends and the bending driving cylinder being installed on above bending pressure head；
Described wire transporting device and copper pipe conveyer device are respectively arranged on base plate and live apart in the transverse ends of base plate；The wire that described wire transporting device includes wire guidance set, be respectively arranged in wire guidance set front and back end pushes assembly and wire positioning component, and wire positioning component is positioned at the underface of resistance foldable component；
The copper pipe that described copper pipe conveyer device includes copper pipe guidance set, be respectively arranged in copper pipe guidance set rear and front end pushes assembly and copper pipe positioning component, and copper pipe positioning component is positioned at the underface of wire positioning component；
Described resistance wire welder is positioned at the contact position of the resistive conductor lower end after bending and wire upper end, and conductor copper pipe welder is positioned at the contact position of wire lower end and copper pipe upper end.
Further improvement as technique scheme:
The upper end of described resistance grip block is bent into horizontal introduction part, is positioned in the horizontal introduction part of downside with the rolling groove coordinated with resistance two ends；Space is pushed with the resistance slightly larger than resistance thickness in the middle part of the lower end of resistance grip block and between gripper shoe, space is pushed with the resistive conductor of the diameter slightly larger than resistive conductor between both sides, lower end and the gripper shoe of resistance grip block, when resistance is positioned at the bottom of resistance grip block, resistance and resistive conductor can push space from described resistance respectively and resistive conductor push space pushed go out.
Described resistance pushes assembly and includes pushing cylinder by the resistance that resistance propelling movement bearing is horizontally installed in gripper shoe and being installed on the resistance propelling movement head that resistance pushes the piston rod end of cylinder, described resistance pushes the lateral symmetry of head and is provided with directive wheel, and directive wheel coordinates in the guiding slot rolling being installed in gripper shoe.
Described bending pressure head include with bending drive cylinder piston-rod lower end is connected top board, by two ends lead the up and down lower platen being installed on below top board of depression bar, guiding depression bar is arranged with the spring between top board and lower platen, the lower surface of lower platen is provided with the arc clamping head that polylith coordinates with resistive surface, the lower end of guiding depression bar is oral with the card being snapped on the upside of resistive conductor, and gripper shoe is provided with the bending top relied on the downside of resistive conductor.
Described wire guidance set includes a Y type wire guide plate and wire pushes assembly, Y type wire guide plate is installed on base plate by many support bars, import end including wire and wire bifurcated derives end, wire importing end is placed in wire and pushes the side of assembly, and wire bifurcated is derived the lateral surface of end and is provided with wire propelling movement assembly；The outer panel of described wire bifurcated derivation end is provided with the propelling movement groove of multiple inside and outside side, wire pushes the many rolling guide rods arranged in parallel that assembly includes being installed on support, the upper and lower side rolling guide rod is provided with the rubber rolling ring can inserted in described propelling movement groove, the adjacent lower end rolling guide rod is connected by belt wheel, Timing Belt, and one rolls guide rod is connected with roll drive motor；
Described wire bifurcated is derived the end of deriving of end and is provided with the upper gathering sill and lower gathering sill that lay respectively at the upper and lower two ends of wire, and upper gathering sill is snapped in the upper end of wire, and the lower end of wire is snapped in lower gathering sill；The derivation end of upper gathering sill is with the supporting bracket of resistive conductor.
Described wire pushes the wire of the horizontal positioned that assembly includes being installed in supporting vertical plate and pushes cylinder, wire pushes the piston rod end of cylinder and is provided with wire and pushes head, the upper end of supporting vertical plate is provided with the arc wire lead-in groove bent diagonally downward, the lower end of arc wire lead-in groove pushes head towards wire, and wire pushes has the wire support groove holding wire on head；Described wire positioning component includes the wire positioning cylinder of the vertical equity setting being installed on edge-on bar, and the piston rod end of wire positioning cylinder is provided with wire located lateral plate and wire longitudinal register plate.
Assembly allocated by Y type copper pipe guide plate and copper pipe that described copper pipe guidance set includes being installed on base plate, Y type copper pipe guide plate includes copper pipe and imports end and copper pipe bifurcated derivation end, copper pipe importing end is placed in copper pipe and pushes the side of assembly, copper pipe imports the side of end with allocating groove, described copper pipe allocate assembly include being installed on allocate that in a bearing, vertical equity arranges allocate cylinder, allocate the piston rod end of cylinder to be provided with and allocate block, described in allocate block can be inserted into described in allocate in groove；Described copper pipe pushes assembly and includes being installed on the copper pipe that the transverse horizontal that copper pipe pushes on installing rack arranges and push cylinder, copper pipe pushes the piston rod end of cylinder and is provided with copper pipe and pushes head, copper pipe pushes the upper end of installing rack and is provided with the arc copper pipe lead-in groove bent diagonally downward, and the lower end of arc copper pipe lead-in groove imports end towards copper pipe；Described copper pipe positioning component includes the transverse baffle being installed on horizontal cross bar.
The resistance welding that described resistance wire welder includes being installed on resistance welding bearing pushes cylinder, resistance welding pushes the piston rod end of cylinder and is provided with resistance soldering tip assembly, described resistance soldering tip assembly includes resistance solder and inserts pipe and be installed on resistance solder and insert the resistance high temperature melting soldering tip of pipe lower end, and the resistance solder of resistance high temperature melting soldering tip goes out the mouth contact bonding place towards resistance Yu wire.
The copper pipe welding that described conductor copper pipe welder includes being installed on copper pipe welding bearing pushes cylinder, copper pipe welding pushes the piston rod end of cylinder and is provided with copper pipe soldering tip assembly, described copper pipe soldering tip assembly includes copper pipe solder and inserts pipe and be installed on copper pipe solder and insert the copper pipe high temperature melting soldering tip of pipe lower end, and the copper pipe solder of copper pipe high temperature melting soldering tip goes out the mouth contact bonding place towards wire Yu copper pipe.
A kind of welding method utilizing described resistance and the welder of copper pipe, comprises the following steps:
The first step, resistance conveying apparatus for bending is by the resistive conductor bending 90 degree at the two ends of resistance；
Second step, wire is delivered to the lower section of the resistive conductor after bending by wire transporting device, the lower end in contact of resistive conductor after the upper end of wire and bending；
3rd step, resistive conductor is welded by resistance wire welder with wire；
4th step, copper pipe is delivered to the lower section of wire by copper pipe conveyer device, and the lower end of wire and the upper end of copper pipe contact with each other；
5th step, copper pipe is welded by conductor copper pipe welder with wire；
Wherein, second step and the 4th step can carry out simultaneously, and the 3rd step and the 5th step can carry out simultaneously；
In the first step, be delivered in gripper shoe including resistance conveying assembly by resistance, resistance is pushed to resistance foldable component and the resistance foldable component resistive conductor to resistance two ends and carries out three processes of bending by resistance propelling movement assembly from the underface of resistance conveying assembly；
In second step, including being placed in by wire, wire pushes in assembly, wire pushes assembly and is pushed into by wire in wire guidance set and wire is directed to three processes at wire positioning component place by wire guidance set；
In the 4th step, including being placed in by copper pipe, copper pipe pushes in assembly, copper pipe pushes assembly and is pushed into by copper pipe in copper pipe guidance set and copper pipe is directed to three processes at copper pipe positioning component place by copper pipe guidance set.
The method have technical effect that:
The welder of the present invention and welding method, for the automatic welding between copper pipe and resistance, substantially increase welding efficiency and quality, reduce cost of labor and labor intensity.
Accompanying drawing explanation
Fig. 1 be in the present invention resistance and copper pipe weld schematic diagram.
Fig. 2 is the front view of welder in the present invention.
Fig. 3 is the three-dimensional structure diagram of welder in the present invention.
Fig. 4 is the three-dimensional structure diagram of resistance conveying apparatus for bending in the present invention.
Fig. 5 is the three-dimensional structure diagram of resistance grip block in resistance conveying apparatus for bending.
Fig. 6 is the three-dimensional structure diagram that in resistance conveying apparatus for bending, resistance pushes assembly.
Fig. 7 is the three-dimensional structure diagram of resistance foldable component in resistance conveying apparatus for bending.
Fig. 8 is the three-dimensional structure diagram of wire transporting device in the present invention.
Fig. 9 is the three-dimensional structure diagram of Y type wire guide plate in wire transporting device.
Figure 10 is the three-dimensional structure diagram that in wire transporting device, wire pushes assembly.
Figure 11 is the welding schematic diagram of wire, copper pipe and resistance in the present invention.
Figure 12 is the three-dimensional structure diagram of wire positioning component in wire transporting device.
Figure 13 is the three-dimensional structure diagram of copper pipe conveyer device in the present invention.
Figure 14 is that in copper pipe conveyer device, copper pipe allocates assembly and copper pipe pushes the three-dimensional structure diagram of assembly.
Figure 15 is the three-dimensional structure diagram of copper pipe positioning component in copper pipe conveyer device.
Figure 16 is the A place partial enlarged drawing of Figure 11.
Figure 17 is the B place partial enlarged drawing of Figure 11.
In figure: 1, resistance conveying apparatus for bending；100, resistance；101, gripper shoe；1011, guiding slot rolling；102, resistance conveying assembly；1021, resistance grip block；10211, horizontal introduction part；10212, rolling groove；1022, clamping gathering sill；103, resistance pushes assembly；1030, resistance pushes bearing；1031, resistance pushes cylinder；1032, resistance pushes head；1033, directive wheel；104, resistance foldable component；1041, bending pressure head；10411, top board；10412, guiding depression bar；10413, lower platen；10414, spring；10415, arc clamping head；10416, block oral；10417, bending top；1042, bending drives cylinder；105, resistance pushes space；106, resistive conductor pushes space；2, wire transporting device；200, copper pipe；201, wire guidance set；2010, support bar；2011, Y type wire guide plate；20111, wire imports end；20112, wire bifurcated derives end；201121, groove is pushed；2012, wire pushes assembly；20121, support；20122, guide rod is rolled；20123, rubber rolling ring；20124, belt wheel；20125, Timing Belt；20126, roll drive motor；2013, upper gathering sill；20131, supporting bracket；2014, lower gathering sill；202, wire pushes assembly；2021, supporting vertical plate；2022, wire pushes cylinder；2023, wire pushes head；20231, wire support groove；2024, arc wire lead-in groove；203, wire positioning component；2031, edge-on bar；2032, wire positioning cylinder；2033, wire located lateral plate；2034, wire longitudinal register plate；3, resistance wire welder；300, wire；301, resistance welding bearing；302, resistance welding pushes cylinder；303, resistance soldering tip assembly；3031, pipe inserted by resistance solder；3032, resistance high temperature melting soldering tip；30321, resistance solder goes out mouth；4, copper pipe conveyer device；400, resistive conductor；401, copper pipe guidance set；4011, Y type copper pipe guide plate；40111, copper pipe imports end；40112, copper pipe bifurcated derives end；40113, groove is allocated；4012, assembly allocated by copper pipe；40121, a bearing is allocated；40122, cylinder is allocated；40123, block is allocated；402, copper pipe pushes assembly；4021, copper pipe pushes installing rack；4022, copper pipe pushes cylinder；4023, copper pipe pushes head；4024, arc copper pipe lead-in groove；403, copper pipe positioning component；4031, horizontal cross bar；4032, transverse baffle；5, conductor copper pipe welder；501, copper pipe welding bearing；502, copper pipe welding pushes cylinder；503, copper pipe soldering tip assembly；5031, pipe inserted by copper pipe solder；5032, copper pipe high temperature melting soldering tip；50321, copper pipe solder goes out mouth；6, base plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figure 2 and Figure 3, the resistance of the present embodiment and the welder of copper pipe, apparatus for bending 1, wire transporting device 2, resistance wire welder 3, copper pipe conveyer device 4 and conductor copper pipe welder 5 is carried including resistance, wire transporting device 2 and copper pipe conveyer device 4 are respectively positioned on the lower section of resistance conveying apparatus for bending 1, and resistance wire welder 3 and conductor copper pipe welder 5 lay respectively at the two ends of wire 300.Resistance 100 is carried and bending by resistance conveying apparatus for bending 1, and wire 300 is carried by wire transporting device 2, and wire 300 converges to resistance wire welder 3 place with the resistive conductor 400 of resistance after bending 100 and welds；Copper pipe 200 is carried by copper pipe conveyer device 4, and copper pipe 200 converges to conductor copper pipe welder 5 place and welds with wire 300；After having welded as shown in Figure 1.
nullAs shown in Figure 4，Resistance conveying apparatus for bending 1 includes gripper shoe 101，Gripper shoe 101 is provided with resistance conveying assembly 102、Resistance pushes assembly 103 and resistance foldable component 104，Described resistance conveying assembly 102 includes the two resistance grip blocks 1021 be arrangeding in parallel，The lower end of two resistance grip blocks 1021 is placed in resistance and pushes between assembly 103 and resistance foldable component 104，Resistance 100 is directed into resistance from the clamping gathering sill 1022 between two resistance grip blocks 1021 and pushes the end of assembly 103，And pushed to resistance foldable component 104 by resistance propelling movement assembly 103，Bending pressure head 1041 that resistance foldable component 104 includes just being snapped on the resistive conductor 400 at resistance 100 two ends and be installed on the bending above bending pressure head 1041 and drive cylinder 1042.Bending drives cylinder 1042 to promote bending pressure head 1041, by resistive conductor 400 bending 90 degree at resistance 100 two ends.
As shown in Figure 4, Figure 5, the upper end of resistance grip block 1021 is bent into horizontal introduction part 10211, is positioned in the horizontal introduction part 10211 of downside with the rolling groove 10212 coordinated with resistance 100 two ends；Resistance 100 is as in the rolling groove 10212 in horizontal introduction part 10211, guide effect by rolling groove 10212, resistance 100 is fed in the clamping gathering sill 1022 of resistance grip block 1021, and the middle part of clamping gathering sill 1022 can hold resistance 100, and both sides can hold resistive conductor 400；Space 105 is pushed with the resistance slightly larger than resistance thickness in the middle part of the lower end of resistance grip block 1021 and between gripper shoe 101, space 106 is pushed with the resistive conductor of the diameter slightly larger than resistive conductor 400 between both sides, lower end and the gripper shoe 101 of resistance grip block 1021, when resistance 100 is positioned at the bottom of resistance grip block 1021, resistance 100 and resistive conductor 400 can push space 105 from resistance respectively and resistive conductor push space 106 pushed go out.
As shown in Figure 6, resistance pushes assembly 103 and includes pushing cylinder 1031 by the resistance that resistance propelling movement bearing 1030 is horizontally installed in gripper shoe 101 and being installed on the resistance propelling movement 1032 that resistance pushes the piston rod end of cylinder 1031, the lateral symmetry of resistance propelling movement 1032 is provided with directive wheel 1033, and directive wheel 1033 coordinates in the guiding slot rolling 1011 being installed in gripper shoe 101.The impetus of cylinder 1031, the pushed underface extremely waiting the bending pressure head 1041 pressed down of resistance 100 is pushed by resistance.
As shown in Figure 7, bending pressure head 1041 includes the top board 10411 driving the piston-rod lower end of cylinder 1042 to be connected with bending, by the guiding up and down lower platen 10413 being installed on below top board 10411 of depression bar 10412 at two ends, guiding depression bar 10412 is arranged with the spring 10414 between top board 10411 and lower platen 10413, the lower surface of lower platen 10413 is provided with the arc clamping head 10415 of polylith and resistance 100 surface engagement, the lower end of guiding depression bar 10412 is with the card being snapped on the upside of resistive conductor 400 oral 10416, gripper shoe 101 is provided with the bending top 10417 relied on the downside of resistive conductor 400.Bending pressure head 1041 drives cylinder 1042 to drive by bending, comes directly towards 10417 with bending and coordinates, by resistive conductor 400 downward bending at resistance 100 two ends.
As shown in Figure 8, wire transporting device 2 and copper pipe conveyer device 4 are respectively arranged on base plate 6 and live apart and push wire 300 and copper pipe 200 respectively in the transverse ends of base plate 6, wire transporting device 2 and copper pipe conveyer device 4 and move to the lateral middle of base plate 6；The wire that wire transporting device 2 includes wire guidance set 201, be respectively arranged in wire guidance set 201 front and back end pushes assembly 202 and wire positioning component 203, and wire positioning component 203 is positioned at the underface of resistance foldable component 104.
Such as Fig. 8, shown in Fig. 9, wire guidance set 201 includes a Y type wire guide plate 2011 and wire pushes assembly 2012, Y type wire guide plate 2011 is installed on base plate 6 by many support bars 2010, import end 20111 including wire and wire bifurcated derives end 20112, wire importing end 20111 is placed in wire and pushes the side of assembly 202, wire bifurcated is derived the lateral surface of end 20112 and is provided with wire propelling movement assembly 2012, wire 300 imports end 20111 place at wire and imports, and derive the end 20112 place bifurcated derivation longitudinal both sides to base plate 6 at wire bifurcated, the lower section of the resistive conductor 400 namely derived to resistance 100 two ends；The outer panel of wire bifurcated derivation end 20112 is provided with the propelling movement groove 201121 of multiple inside and outside side.As shown in Figure 10, wire pushes the many rolling guide rods 20122 arranged in parallel that assembly 2012 includes being installed on support 20121, the upper and lower side rolling guide rod 20122 is provided with the rubber rolling ring 20123 can inserted in propelling movement groove 201121, the adjacent lower end rolling guide rod 20122 is connected by belt wheel 20124, Timing Belt 20125, and one rolls guide rod 20122 is connected with roll drive motor 20126.Wire pushes the setting of assembly 2012, it is therefore an objective to improve pushing efficiency and the reliability of wire 300.
As shown in Fig. 8, Figure 11, wire bifurcated is derived the end of deriving of end 20112 and is provided with the upper gathering sill 2013 and lower gathering sill 2014 that lay respectively at wire about 300 two ends, upper gathering sill 2013 is snapped in the upper end of wire 300, and the lower end of wire 300 is snapped in lower gathering sill 2014；Upper gathering sill 2013 derive end with the supporting bracket 20131 of resistive conductor 400, after resistive conductor 400 bending, its lower end is just as on described supporting bracket 20131, and welds in supporting bracket 20131 place.
As shown in Figure 8, wire pushes the wire of the horizontal positioned that assembly 202 includes being installed in supporting vertical plate 2021 and pushes cylinder 2022, wire pushes the piston rod end of cylinder 2022 and is provided with wire and pushes 2023, the upper end of supporting vertical plate 2021 is provided with the arc wire lead-in groove 2024 bent diagonally downward, the lower end of arc wire lead-in groove 2024 pushes 2023 towards wire, and wire pushes has, on 2023, the wire support groove 20231 holding wire 300；Wire 300 is put into from arc wire lead-in groove 2024, and from arc wire lead-in groove 2024, landing is to wire support groove 20231, pushes under the promotion of cylinder 2022 at wire, and wire 300 is pushed into the wire of Y type wire guide plate 2011 and imports end 20111；As shown in figure 12, wire positioning component 203 includes the wire positioning cylinder 2032 of the vertical equity setting being installed on edge-on bar 2031, and the piston rod end of wire positioning cylinder 2032 is provided with wire located lateral plate 2033 and wire longitudinal register plate 2034.Stretching back and forth of wire positioning cylinder 2032, push-and-pull wire longitudinal register plate 2034, wire longitudinal register plate 2034 is inserted between two wires 300 of front end, it is achieved the output of solid conductor 300.
As shown in figure 13, copper pipe conveyer device 4 includes copper pipe guidance set 401, the copper pipe that is respectively arranged in copper pipe guidance set 401 rear and front end pushes assembly 402 and copper pipe positioning component 403, and copper pipe positioning component 403 is positioned at the underface of wire positioning component 203.
Such as Figure 13, shown in Figure 14, assembly 4012 allocated by Y type copper pipe guide plate 4011 and copper pipe that copper pipe guidance set 401 includes being installed on base plate 6, Y type copper pipe guide plate 4011 includes copper pipe and imports end 40111 and copper pipe bifurcated derivation end 40112, copper pipe importing end 40111 is placed in copper pipe and pushes the side of assembly 402, copper pipe imports the side of end 40111 with allocating groove 40113, copper pipe is allocated assembly 4012 and is included being installed on and allocate in bearing 40121, what vertical equity was arranged allocates cylinder 40122, allocate the piston rod end of cylinder 40122 to be provided with and allocate block 40123, allocate block 40123 to can be inserted into and allocate in groove 40113；Copper pipe pushes assembly 402 and includes being installed on the copper pipe that the transverse horizontal that copper pipe pushes on installing rack 4021 arranges and push cylinder 4022, copper pipe pushes the piston rod end of cylinder 4022 and is provided with copper pipe and pushes 4023, copper pipe pushes the upper end of installing rack 4021 and is provided with the arc copper pipe lead-in groove 4024 bent diagonally downward, and the lower end of arc copper pipe lead-in groove 4024 imports end 40111 towards copper pipe；As shown in figure 15, copper pipe positioning component 403 includes the transverse baffle 4032 that is installed on horizontal cross bar 4031.Copper pipe 200 is put into from arc copper pipe lead-in groove 4024, and landing imports in end 40111 to copper pipe, and pushes under the promotion of cylinder 4022 at copper pipe, imports end 40111 along copper pipe and enters in Y type copper pipe guide plate 4011.The setting of assembly 4012 allocated by copper pipe, on the one hand for copper pipe 200 there being certain motive force, and being fed forward for single copper pipe 200 on the other hand.
As shown in Fig. 1, Fig. 3 and Figure 11, resistance wire welder 3 is positioned at the contact position of resistive conductor 400 lower end after bending and wire 300 upper end, and conductor copper pipe welder 5 is positioned at the contact position of wire 300 lower end and copper pipe 200 upper end.
As shown in Figure 11, Figure 16, the resistance welding that resistance wire welder 3 includes being installed on resistance welding bearing 301 pushes cylinder 302, resistance welding pushes the piston rod end of cylinder 302 and is provided with resistance soldering tip assembly 303, resistance soldering tip assembly 303 includes resistance solder and inserts pipe 3031 and be installed on resistance solder and insert the resistance high temperature melting soldering tip 3032 of pipe 3031 lower end, and the resistance solder of resistance high temperature melting soldering tip 3032 goes out the mouth 30321 contact bonding place towards resistance 100 with wire 300.The resistance solder of resistance high temperature melting soldering tip 3032 goes out to be provided with high-temperature heating head in mouth 30321, when solder (graininess) enters in resistance high temperature melting soldering tip 3032, welding fluid can be become by instant melting, welding fluid goes out to flow out in mouth 30321 contact bonding of resistance 100 and wire 300 from resistance solder, it is achieved wire 300 welds with resistance 100.
As shown in Figure 11, Figure 17, the copper pipe welding that conductor copper pipe welder 5 includes being installed on copper pipe welding bearing 501 pushes cylinder 502, copper pipe welding pushes the piston rod end of cylinder 502 and is provided with copper pipe soldering tip assembly 503, copper pipe soldering tip assembly 503 includes copper pipe solder and inserts pipe 5031 and be installed on copper pipe solder and insert the copper pipe high temperature melting soldering tip 5032 of pipe 5031 lower end, and the copper pipe solder of copper pipe high temperature melting soldering tip 5032 goes out the mouth 50321 contact bonding place towards wire 300 with copper pipe 200.The copper pipe solder of copper pipe high temperature melting soldering tip 5032 goes out to be provided with high-temperature heating head in mouth 50321, when solder (graininess) enters in copper pipe high temperature melting soldering tip 5032, welding fluid can be become by instant melting, welding fluid goes out to flow out in mouth 50321 contact bonding of copper pipe 200 and wire 300 from copper pipe solder, it is achieved copper pipe 200 welds with wire 300.
The invention also discloses a kind of welding method utilizing above-mentioned welder, comprise the following steps:
The first step, resistance conveying apparatus for bending 1 is by resistive conductor 400 bending 90 degree at the two ends of resistance 100；
Second step, wire 300 is delivered to the lower section of the resistive conductor 400 after bending by wire transporting device 2, the lower end in contact of resistive conductor 400 after the upper end of wire 300 and bending；
3rd step, resistive conductor 400 is welded by resistance wire welder 3 with wire 300；
4th step, copper pipe 200 is delivered to the upper end of the lower section of wire 300, the lower end of wire 300 and copper pipe 200 and contacts with each other by copper pipe conveyer device 4；
5th step, copper pipe 200 is welded by conductor copper pipe welder 5 with wire 300；
Wherein, second step and the 4th step can carry out simultaneously, and the 3rd step and the 5th step can carry out simultaneously；
In the first step, be delivered in gripper shoe 101 including resistance conveying assembly 102 by resistance 100, resistance 100 is pushed to resistance foldable component 104 and resistance foldable component 104 resistive conductor 400 to resistance 100 two ends and carries out three processes of bending by resistance propelling movement assembly 103 from the underface of resistance conveying assembly 102；
In second step, including being placed in by wire 300, wire pushes in assembly 202, wire pushes assembly 202 and is pushed in wire guidance set 201 by wire 300 and wire 300 is directed to three processes at wire positioning component 203 place by wire guidance set 201；
In the 4th step, including being placed in by copper pipe 200, copper pipe pushes in assembly 402, copper pipe pushes assembly 402 and is pushed in copper pipe guidance set 401 by copper pipe 200 and copper pipe 200 is directed to three processes at copper pipe positioning component 403 place by copper pipe guidance set 401.
Embodiment provided above is the better embodiment of the present invention, only it is used for the present invention is conveniently described, not the present invention is done any pro forma restriction, any described technical field has usually intellectual, if in the scope without departing from the carried technical characteristic of the present invention, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and without departing from the technical characteristic content of the present invention, all still fall within the scope of the technology of the present invention feature.
Claims (10)
1. the welder of a resistance and copper pipe, it is characterized in that: include resistance conveying apparatus for bending (1), wire transporting device (2), resistance wire welder (3), copper pipe conveyer device (4) and conductor copper pipe welder (5), wire transporting device (2) and copper pipe conveyer device (4) are respectively positioned on the lower section of resistance conveying apparatus for bending (1), and resistance wire welder (3) and conductor copper pipe welder (5) lay respectively at the two ends of wire (300)；
nullDescribed resistance conveying apparatus for bending (1) includes gripper shoe (101)，Gripper shoe (101) is provided with resistance conveying assembly (102)、Resistance pushes assembly (103) and resistance foldable component (104)，Described resistance conveying assembly (102) includes the two resistance grip blocks (1021) be arrangeding in parallel，The lower end of two resistance grip blocks (1021) is placed in resistance and pushes between assembly (103) and resistance foldable component (104)，Resistance (100) is directed into resistance from the clamping gathering sill (1022) between two resistance grip blocks (1021) and pushes the end of assembly (103)，And pushed assembly (103) by resistance and push to resistance foldable component (104)，Described resistance foldable component (104) includes the bending pressure head (1041) that can just be snapped on the resistive conductor (400) at resistance (100) two ends and bending driving cylinder (1042) being installed on bending pressure head (1041) top；
Described wire transporting device (2) and copper pipe conveyer device (4) are respectively arranged in base plate (6) and above and live apart in the transverse ends of base plate (6)；The wire that described wire transporting device (2) includes wire guidance set (201), be respectively arranged in wire guidance set (201) front and back end pushes assembly (202) and wire positioning component (203), and wire positioning component (203) is positioned at the underface of resistance foldable component (104)；
The copper pipe that described copper pipe conveyer device (4) includes copper pipe guidance set (401), be respectively arranged in copper pipe guidance set (401) rear and front end pushes assembly (402) and copper pipe positioning component (403), and copper pipe positioning component (403) is positioned at the underface of wire positioning component (203)；
Described resistance wire welder (3) is positioned at the contact position of resistive conductor (400) lower end after bending and wire (300) upper end, and conductor copper pipe welder (5) is positioned at the contact position of wire (300) lower end and copper pipe (200) upper end.
2. the welder of resistance according to claim 1 and copper pipe, it is characterized in that: the upper end of described resistance grip block (1021) is bent into horizontal introduction part (10211), be positioned in the horizontal introduction part (10211) of downside with the rolling groove (10212) coordinated with resistance (100) two ends；Space (105) is pushed with the resistance slightly larger than resistance thickness in the middle part of the lower end of resistance grip block (1021) and between gripper shoe (101), space (106) is pushed with the resistive conductor of the diameter slightly larger than resistive conductor (400) between both sides, lower end and the gripper shoe (101) of resistance grip block (1021), when resistance (100) is positioned at the bottom of resistance grip block (1021), resistance (100) and resistive conductor (400) can push space (105) from described resistance respectively and resistive conductor push space (106) pushed go out.
3. the welder of resistance according to claim 1 and copper pipe, it is characterized in that: described resistance pushes assembly (103) and includes pushing, by resistance, the resistance that bearing (1030) is horizontally installed in gripper shoe (101) and push cylinder (1031) and be installed on the resistance of the piston rod end that resistance pushes cylinder (1031) and push head (1032), described resistance pushes the lateral symmetry of head (1032) and is provided with directive wheel (1033), directive wheel (1033) coordinates in the guiding slot rolling (1011) being installed in gripper shoe (101).
null4. the welder of resistance according to claim 1 and copper pipe，It is characterized in that: described bending pressure head (1041) includes the top board (10411) driving the piston-rod lower end of cylinder (1042) to be connected with bending、By the up and down lower platen (10413) being installed on top board (10411) lower section of the guiding depression bar (10412) at two ends，Guiding depression bar (10412) is arranged with the spring (10414) being positioned between top board (10411) and lower platen (10413)，The lower surface of lower platen (10413) is provided with the arc clamping head (10415) of polylith and resistance (100) surface engagement，The lower end of guiding depression bar (10412) is with the card oral (10416) being snapped in resistive conductor (400) upside，Gripper shoe (101) is provided with bending top (10417) relying on resistive conductor (400) downside.
5. the welder of resistance according to claim 1 and copper pipe, it is characterized in that: described wire guidance set (201) includes Y type wire guide plate (2011) and wire pushes assembly (2012), Y type wire guide plate (2011) is installed on base plate (6) by many support bars (2010), import end (20111) including wire and wire bifurcated derives end (20112), wire importing end (20111) is placed in wire and pushes the side of assembly (202), wire bifurcated is derived the lateral surface of end (20112) and is provided with wire propelling movement assembly (2012)；The outer panel of described wire bifurcated derivation end (20112) is provided with the propelling movement groove (201121) of multiple inside and outside side, wire pushes the many rolling guide rods (20122) arranged in parallel that assembly (2012) includes being installed on support (20121), the upper and lower side rolling guide rod (20122) is provided with the rubber rolling ring (20123) can inserted in described propelling movement groove (201121), belt wheel (20124) is passed through in the lower end of adjacent rolling guide rod (20122), Timing Belt (20125) connects, one rolls guide rod (20122) is connected with roll drive motor (20126)；
Described wire bifurcated is derived the derivation end of end (20112) and is provided with the upper gathering sill (2013) and lower gathering sill (2014) that lay respectively at wire (300) two ends up and down, upper gathering sill (2013) is snapped in the upper end of wire (300), and the lower end of wire (300) is snapped in lower gathering sill (2014)；The derivation end of upper gathering sill (2013) is with the supporting bracket (20131) of resistive conductor (400).
6. the welder of resistance and copper pipe according to claim 1 or 5, it is characterized in that: described wire pushes the wire of the horizontal positioned that assembly (202) includes being installed in supporting vertical plate (2021) and pushes cylinder (2022), wire pushes the piston rod end of cylinder (2022) and is provided with wire and pushes head (2023), the upper end of supporting vertical plate (2021) is provided with arc wire lead-in groove (2024) bent diagonally downward, the lower end of arc wire lead-in groove (2024) pushes head (2023) towards wire, wire pushes the wire support groove (20231) on head (2023) with accommodation wire (300)；Described wire positioning component (203) includes the wire positioning cylinder (2032) of the vertical equity setting being installed on edge-on bar (2031), and the piston rod end of wire positioning cylinder (2032) is provided with wire located lateral plate (2033) and wire longitudinal register plate (2034).
null7. the welder of resistance according to claim 1 and copper pipe，It is characterized in that: assembly (4012) allocated by Y type copper pipe guide plate (4011) and copper pipe that described copper pipe guidance set (401) includes being installed on base plate (6)，Y type copper pipe guide plate (4011) includes copper pipe and imports end (40111) and copper pipe bifurcated derivation end (40112)，Copper pipe importing end (40111) is placed in copper pipe and pushes the side of assembly (402)，Copper pipe imports the side of end (40111) with allocating groove (40113)，Described copper pipe is allocated assembly (4012) and is included being installed on and allocate in bearing (40121)、What vertical equity was arranged allocates cylinder (40122)，Allocate the piston rod end of cylinder (40122) to be provided with and allocate block (40123)，Described allocate block (40123) can be inserted into described in allocate in groove (40113)；Described copper pipe pushes assembly (402) and includes being installed on the copper pipe that the transverse horizontal that copper pipe pushes on installing rack (4021) arranges and push cylinder (4022), copper pipe pushes the piston rod end of cylinder (4022) and is provided with copper pipe and pushes head (4023), copper pipe pushes the upper end of installing rack (4021) and is provided with arc copper pipe lead-in groove (4024) bent diagonally downward, and the lower end of arc copper pipe lead-in groove (4024) imports end (40111) towards copper pipe；Described copper pipe positioning component (403) includes the transverse baffle (4032) being installed on horizontal cross bar (4031).
8. the welder of resistance according to claim 1 and copper pipe, it is characterized in that: the resistance welding that described resistance wire welder (3) includes being installed on resistance welding bearing (301) pushes cylinder (302), resistance welding pushes the piston rod end of cylinder (302) and is provided with resistance soldering tip assembly (303), described resistance soldering tip assembly (303) includes resistance solder and inserts pipe (3031) and be installed on resistance solder and insert resistance high temperature melting soldering tip (3032) of pipe (3031) lower end, the resistance solder of resistance high temperature melting soldering tip (3032) goes out the mouth (30321) the contact bonding place towards resistance (100) Yu wire (300).
9. the welder of resistance according to claim 1 and copper pipe, it is characterized in that: the copper pipe welding that described conductor copper pipe welder (5) includes being installed on copper pipe welding bearing (501) pushes cylinder (502), copper pipe welding pushes the piston rod end of cylinder (502) and is provided with copper pipe soldering tip assembly (503), described copper pipe soldering tip assembly (503) includes copper pipe solder and inserts pipe (5031) and be installed on copper pipe solder and insert copper pipe high temperature melting soldering tip (5032) of pipe (5031) lower end, the copper pipe solder of copper pipe high temperature melting soldering tip (5032) goes out the mouth (50321) the contact bonding place towards wire (300) Yu copper pipe (200).
10. the welding method utilizing resistance described in claim 1 and the welder of copper pipe, it is characterised in that: comprise the following steps:
The first step, resistance conveying apparatus for bending (1) is by resistive conductor (400) bending 90 degree at the two ends of resistance (100)；
Second step, wire (300) is delivered to the lower section of the resistive conductor (400) after bending by wire transporting device (2), the lower end in contact of resistive conductor (400) after the upper end of wire (300) and bending；
3rd step, resistive conductor (400) is welded by resistance wire welder (3) with wire (300)；
4th step, copper pipe (200) is delivered to the upper end of the lower section of wire (300), the lower end of wire (300) and copper pipe (200) and contacts with each other by copper pipe conveyer device (4)；
5th step, copper pipe (200) is welded by conductor copper pipe welder (5) with wire (300)；
Wherein, second step and the 4th step can carry out simultaneously, and the 3rd step and the 5th step can carry out simultaneously；
In the first step, be delivered in gripper shoe (101) including resistance conveying assembly (102) by resistance (100), resistance (100) is pushed to resistance foldable component (104) and resistance foldable component (104) resistive conductor (400) to resistance (100) two ends and carries out three processes of bending by resistance propelling movement assembly (103) from the underface of resistance conveying assembly (102)；
In second step, including being placed in by wire (300), wire pushes in assembly (202), wire pushes assembly (202) and is pushed in wire guidance set (201) by wire (300) and wire (300) is directed to three processes at wire positioning component (203) place by wire guidance set (201)；
In the 4th step, including being placed in by copper pipe (200), copper pipe pushes in assembly (402), copper pipe pushes assembly (402) and is pushed in copper pipe guidance set (401) by copper pipe (200) and copper pipe (200) is directed to three processes at copper pipe positioning component (403) place by copper pipe guidance set (401).
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773008A (en) * | 2016-05-19 | 2016-07-20 | 张惠莹 | Welding device for resistor and copper pipe |
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| CN105798494B (en) | 2017-12-01 |
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