CN105780450A - 防静电面料及其染色工艺 - Google Patents
防静电面料及其染色工艺 Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004043 dyeing Methods 0.000 title claims abstract description 12
- 239000000835 fiber Substances 0.000 claims description 54
- 210000002268 wool Anatomy 0.000 claims description 39
- 239000000203 mixture Substances 0.000 claims description 12
- 238000009987 spinning Methods 0.000 claims description 12
- 238000009941 weaving Methods 0.000 claims description 12
- 241000283973 Oryctolagus cuniculus Species 0.000 claims description 9
- 239000004902 Softening Agent Substances 0.000 claims description 9
- 241000283707 Capra Species 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- 108091005804 Peptidases Proteins 0.000 claims description 6
- 239000004365 Protease Substances 0.000 claims description 6
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 210000000077 angora Anatomy 0.000 claims description 6
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 6
- 210000000085 cashmere Anatomy 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 6
- 239000010452 phosphate Substances 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 238000010025 steaming Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004873 Anti Pilling Agent Substances 0.000 claims description 3
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- 238000001467 acupuncture Methods 0.000 claims description 3
- 238000009954 braiding Methods 0.000 claims description 3
- 238000010001 crabbing Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 3
- 210000004761 scalp Anatomy 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 abstract description 2
- 230000014759 maintenance of location Effects 0.000 abstract description 2
- 230000003068 static effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
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- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
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- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
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- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
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Abstract
本发明涉及防静电面料及其染色工艺,其特征在于:包括面料本体,所述面料本体表面设有细纹面料层,细纹面料层与面料本体用线连接,所述细纹面料层上分布粗纹长方形短条布,所述短条布在水平方向上交错排列,并用线固定在细纹面料层上,所述面料本体的底面设有绒毛层,绒毛层底面设有防静电层。本发明防静电面料及其染色工艺中短条布凸出细纹面料层的所在平面,增强了条纹面料的层次感,绒毛层增强了条纹面料的保暖性,同时防静电层提高了防静电性。
Description
技术领域
本发明涉及防静电面料及其染色工艺,属于面料技术领域。
背景技术
传统的面料通常为单层结构,功能较为单一。近几年随着纺织工业的发展,出现了双层面料,双层面料为三维结构,具有立体层次感,厚实度和强度都比较好,但不具备防静电功能。
发明内容
本发明的目的在于克服上述不足,提供立体层次感较好的防静电面料及其染色工艺。
本发明的目的是这样实现的:
防静电条纹面料的工艺为:
1)、纱线品种设计:
选用羊毛纤维、羊绒纤维和海藻炭纤维,所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成,所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为:所述兔毛纤维占18%-22%,所述美丽诺超细羊毛纤维占15%-19%,所述安哥拉山羊毛纤维占26%-30%,所述丝光羊毛纤维占29%-41%,对羊毛纤维、羊绒纤维和海藻炭纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、复精梳工艺:
依次经过混条—针梳—精梳—针梳—成条工序完成复精梳;
3)、纺纱工艺:
采用一般公知的纺纱工艺,依次经过头针—二针—三针—四针—粗纱-存放—细纱—蒸纱—自络筒-并线-倍捻—蒸纱工序,制成用于织造精纺面料的纱线,细纱工序采用紧密纺细纱设备;
4)、织造和修补工艺:
采用一般公知的织造和修补工艺,将纱线织造成坯布,并通过修补使得坯布无纺疵和织疵;
5)、后整理工艺:
坯布经过烧毛—平幅洗呢—煮呢—烘呢-高速洗呢-烘呢-增深处理—熟修—中检-刷毛-剪毛—罐蒸-蒸呢-预缩工序,制成精纺面料;
6)染色工艺:
步骤一:在染缸中加入1-2质量份的聚丙烯酸钠、2-4质量份天然植物色素、5-6质量份酒精、1-2质量份四甲基溴化铵、20-25质量份水,并搅拌均匀制成染色剂;
步骤二:将面料浸泡在染缸中45分钟;
步骤三:将浸泡好的面料在75℃下烘干;
步骤四:将烘干好的面料浸入清水漂洗25分钟;
步骤五:将漂洗好的面料取出自然晾干。
与现有技术相比,本发明的有益效果是:
本发明防静电面料及其染色工艺中短条布凸出细纹面料层的所在平面,增强了条纹面料的层次感,绒毛层增强了条纹面料的保暖性,同时防静电层提高了防静电性。
具体实施方式
本发明涉及防静电面料及其染色工艺:
1)、纱线品种设计:
选用羊毛纤维、羊绒纤维和海藻炭纤维,所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成,所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为:所述兔毛纤维占18%-22%,所述美丽诺超细羊毛纤维占15%-19%,所述安哥拉山羊毛纤维占26%-30%,所述丝光羊毛纤维占29%-41%,对羊毛纤维、羊绒纤维和海藻炭纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、复精梳工艺:
依次经过混条—针梳—精梳—针梳—成条工序完成复精梳;
3)、纺纱工艺:
采用一般公知的纺纱工艺,依次经过头针—二针—三针—四针—粗纱-存放—细纱—蒸纱—自络筒-并线-倍捻—蒸纱工序,制成用于织造精纺面料的纱线,细纱工序采用紧密纺细纱设备;
4)、织造和修补工艺:
采用一般公知的织造和修补工艺,将纱线织造成坯布,并通过修补使得坯布无纺疵和织疵;
5)、后整理工艺:
坯布经过烧毛—平幅洗呢—煮呢—烘呢-高速洗呢-烘呢-增深处理—熟修—中检-刷毛-剪毛—罐蒸-蒸呢-预缩工序,制成精纺面料;
6)染色工艺:
步骤一:在染缸中加入1-2质量份的聚丙烯酸钠、2-4质量份天然植物色素、5-6质量份酒精、1-2质量份四甲基溴化铵、20-25质量份水,并搅拌均匀制成染色剂;
步骤二:将面料浸泡在染缸中45分钟;
步骤三:将浸泡好的面料在75℃下烘干;
步骤四:将烘干好的面料浸入清水漂洗25分钟;
步骤五:将漂洗好的面料取出自然晾干。
Claims (1)
1.防静电条纹面料及其染色工艺,其特征在于:
1)、纱线品种设计:
选用羊毛纤维、羊绒纤维和海藻炭纤维,所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成,所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为:所述兔毛纤维占18%-22%,所述美丽诺超细羊毛纤维占15%-19%,所述安哥拉山羊毛纤维占26%-30%,所述丝光羊毛纤维占29%-41%,对羊毛纤维、羊绒纤维和海藻炭纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、复精梳工艺:
依次经过混条—针梳—精梳—针梳—成条工序完成复精梳;
3)、纺纱工艺:
采用一般公知的纺纱工艺,依次经过头针—二针—三针—四针—粗纱-存放—细纱—蒸纱—自络筒-并线-倍捻—蒸纱工序,制成用于织造精纺面料的纱线,细纱工序采用紧密纺细纱设备;
4)、织造和修补工艺:
采用一般公知的织造和修补工艺,将纱线织造成坯布,并通过修补使得坯布无纺疵和织疵;
5)、后整理工艺:
坯布经过烧毛—平幅洗呢—煮呢—烘呢-高速洗呢-烘呢-增深处理—熟修—中检-刷毛-剪毛—罐蒸-蒸呢-预缩工序,制成精纺面料;
6)染色工艺:
步骤一:在染缸中加入1-2质量份的聚丙烯酸钠、2-4质量份天然植物色素、5-6质量份酒精、1-2质量份四甲基溴化铵、20-25质量份水,并搅拌均匀制成染色剂;
步骤二:将面料浸泡在染缸中45分钟;
步骤三:将浸泡好的面料在75℃下烘干;
步骤四:将烘干好的面料浸入清水漂洗25分钟;
步骤五:将漂洗好的面料取出自然晾干。
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CN106906674A (zh) * | 2017-03-14 | 2017-06-30 | 无锡城市职业技术学院 | 一种天然植物提取液染色马海毛纤维的方法 |
CN112981681A (zh) * | 2021-02-04 | 2021-06-18 | 海宁市齐伦经编股份有限公司 | 一种服装衬里防静电的面料制备工艺方法 |
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CN106906674A (zh) * | 2017-03-14 | 2017-06-30 | 无锡城市职业技术学院 | 一种天然植物提取液染色马海毛纤维的方法 |
CN112981681A (zh) * | 2021-02-04 | 2021-06-18 | 海宁市齐伦经编股份有限公司 | 一种服装衬里防静电的面料制备工艺方法 |
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