CN105775671A - Device for automatically counting express items on conveyor - Google Patents
Device for automatically counting express items on conveyor Download PDFInfo
- Publication number
- CN105775671A CN105775671A CN201610224588.8A CN201610224588A CN105775671A CN 105775671 A CN105775671 A CN 105775671A CN 201610224588 A CN201610224588 A CN 201610224588A CN 105775671 A CN105775671 A CN 105775671A
- Authority
- CN
- China
- Prior art keywords
- conveyer
- express mail
- infrared light
- light eye
- eye array
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0241—Quantity of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
Abstract
The invention provides a device for automatically counting express items on a conveyor. The device comprises an infrared light eye array, a protecting plate, at least two rollers, a control plate and mounting supports, wherein the infrared light eye array is a continuous reflecting type infrared light eye array and consists of an infrared transmitting device and an infrared receiving device; the rollers are fixedly mounted on two sides of the infrared light eye array and are parallel to the infrared light eye array; the protecting plate is mounted on the infrared light eye array; and the mounting supports are positioned on two sides of the rollers and two sides of the infrared light eye array, are perpendicular to the rollers and the infrared light eye array, and fix the rollers and the infrared light eye array.
Description
Technical field
The present invention relates to express mail counted fields, concrete, relate to a kind of conveyer express mail robot scaler.
Background technology
Express delivery and e-commerce development are rapid, and substantial amounts of express mail express mail generally all passes through conveyer transmission in warehouse, could enter delivery dispensing link after sorting.Along with the application of sorting Informationization Equipment, operator need to grasp the express mail quantity entering sorting line in real time.These data are very beneficial for the assessment to working performance and adjustment.Therefore operator is improved sorting efficiency by express mail counting efficiency, to reduce cost, Promote Competitive most important.
Express mail counting traditional at present realizes mainly through artificial counting, bar code automatic equipment, vision automatic equipment.Namely the express mail quantity entering conveyer added up by artificial counting with manpower.This mode needs a large amount of human inputs, and there is bigger error.Bar code automatic equipment is to install the portal frame with barcode reader on a conveyor, automatically identifies the bar code on express mail, judges the express mail quantity by portal frame by bar code number, it is necessary to manual intervention keeps the bar code of express mail express mail to face up for device scan.Vision automatic equipment is to install the portal frame with visual identity equipment on a conveyor, by software, express mail number is identified after the express mail express mail on conveyer is taken pictures, and exports express mail express mail quantity.This mode carries out software identification according to visual pattern, or express mail bad in picture quality is put too close to, in situation, there is error in data problem, generally requires and manually intervene in actually used.
All there is limitation such as installing and using cost height, environmental requirement high conditions such as () ground, space, illuminations in bar code automatic equipment and vision automatic equipment.Technically, no matter being bar code identification or visual identity, all there is identification depth of field problem, single equipment generally accomplishes at most the 0-60cm depth of field, and cost is very high, and some highly higher express mails cannot be counted.The Bar Code of the depth of field essentially abroad monopolizes on a large scale, which results in bar code automatic equipment counting relatively costly, seriously constrains its application in industry.
In sum, electricity business, Express Logistics industry be badly in need of a kind of low cost, safeguard simple, can Rapid Implementation, and count the counting assembly on conveying equipment accurately.
Summary of the invention
The technical problem that present invention mainly solves be to provide a kind of low cost, safeguard simple, can Rapid Implementation, and count the counting assembly on conveying equipment accurately.
For solving above-mentioned technical problem, the present invention provides a kind of conveyer express mail robot scaler.Described conveyer includes the conveyer belt on conveyer body and conveyer, and described conveyer belt is generally rubber strip or plastic parts splicing is made.
Described robot scaler includes infrared light eye array, protection board, roller bearing, panel, mounting bracket.
Optimizing, the described infrared light eye array that infrared light eye array is continuous reflection formula, described infrared light eye array is made up of infrared emission device and receiving device.
Optimizing, described panel has module of reckoning by the piece, wireless transmitter module, rate controlling module, a message processing module, and described module of reckoning by the piece, wireless transmitter module, rate controlling module, message processing module are electrically connected.
Optimizing, described roller bearing at least has 2, and described roller bearing is elongated cylinder, and two ends are flexibly connected with mounting bracket, and namely described roller bearing can rotate under external force, reaches rolling effect.Described roller bearing is symmetrical, and roller bearing effect is in that to allow object can be sent on robot scaler smoothly.
Described roller bearing is fixed on infrared light eye array both sides, and with infrared light eye array parallel, described protection board is arranged on and connects on infrared light eye array, and described mounting bracket is used for fixed roller and infrared light eye array.
In the technical program, described robot scaler operating procedure is:
S1, express mail is placed on conveyer, start robot scaler；
S2, the described express mail conveyer belt by conveyer, be sent to robot scaler through roller bearing 3；
S3, described infrared light eye array 1 utilize ultrared transmitting and reception to be identified by express mail forward position and the tailing edge of this device, are counted the express mail quantity passed through by counting module；
S4, described counting module transfer information to message processing module and integrate；
Result is sent to terminal by S5, described message processing module by information by wireless transmitter module.
Optimizing, described protection board is transparent protection plate, described transparent protection plate smooth surface, and light transmission is strong, to the greatest extent at utmost reduces protection board and infrared ray is disturbed.
Optimize, mounting bracket have with conveyer machine coupling be connected support, complete equipment can be fixed on conveyer.
Optimize, the junction of the conveyer belt of described robot scaler and conveyer has tilt stand, the two ends of described tilt stand are connected with mounting bracket, a gentle slope is formed when express mail transmits on the conveyor belt to auto-counter device, being conducive to the express mail on conveyer belt to reduce resistance, smooth delivery of power is to robot scaler.
Optimize, on described tilt stand, there is roller bearing, reduce transporting resistance further.
Optimizing, described tilt stand has two, symmetrical.
Optimizing, described roller bearing is motorized roller, and described rate controlling molding block controls the speed of motorized roller.In the technical program, described roller bearing is motorized roller, the optimum speed of motorized roller is keep consistent with conveyer belt speed, express mail can be realized be sent to robot scaler from conveyer belt by roller bearing and keep speed stability, reduce and cross because of excessive velocities or cross slowly because of inertia generation express mail displacement or packing phenomenon.
The invention has the beneficial effects as follows: conveyer express mail robot scaler of the present invention is less costly, can Rapid Implementation, the purpose of accurate counting can be reached by infrared emission and reception, avoid the counting error that the factor such as manual operation or express mail height, environment causes, conveyer express mail robot scaler of the present invention is installed and easy to maintenance, the environmental requirements such as ground, space, illumination is low, and the suitability is strong.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that robot scaler of the present invention has tilt stand.
Fig. 2 is schematic diagram when being arranged on conveyer of the express mail robot scaler shown in Fig. 1.
Fig. 3 is the robot scaler of the present invention schematic diagram without tilt stand.
Fig. 4 is schematic diagram when being arranged on conveyer of the express mail robot scaler shown in Fig. 3.
Detailed description of the invention
The present invention provide a kind of low cost, safeguard simple, can Rapid Implementation, and count conveyer counting assembly accurately, for making the purpose of the present invention, technical scheme and effect clearly, clearly, the present invention is described in more detail below.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
The situation of being embodied as is divided into two kinds, respectively embodiment 1, embodiment 2.It is distinctive in that, in embodiment 1, device has tilt stand, it is adaptable to be directly installed on express delivery conveyer belt；In embodiment 2, device does not have tilt stand, it is adaptable to be linked between two express delivery conveyer belts.
Embodiment 1
Consulting Fig. 1 to Fig. 2, described robot scaler, including infrared light eye array 1, protection board 2, roller bearing 3, panel, mounting bracket 4.
Further, the described infrared light eye array that infrared light eye array 1 is continuous reflection formula, described infrared light eye array 1 is made up of infrared emission device and receiving device, described infrared light eye array 1 is substantially rectangular-shaped, being made up of infrared emission device and receiving device, diode is arranged in a row by certain interval.
Further, described panel has module of reckoning by the piece, wireless transmitter module, rate controlling module, message processing module, described module of reckoning by the piece, wireless transmitter module, rate controlling module, message processing module are electrically connected, and described control panel is built in robot scaler.
Further, described roller bearing 3 at least has 2, and described roller bearing 3 is elongated cylinder, and two ends are flexibly connected with mounting bracket 4, and namely described roller bearing 3 can rotate under external force, reaches rolling effect.Described roller bearing is symmetrical, and roller bearing 3 effect is in that to allow object can be sent on robot scaler smoothly.
Further, described roller bearing is fixed on infrared light eye array 1 both sides, parallel with infrared light eye array 1, and on described protection board 2 company of being arranged on infrared light eye array 1, described mounting bracket 4 is for fixed roller 3 and infrared light eye array 1.
Mounting bracket 4 have with conveyer 6 machine coupling be connected support 51, complete equipment can be fixed on conveyer 6.The size of mounting bracket 4 and screens should agree with infrared light eye array 1, roller bearing 3 and conveyer 6.Mounting bracket 4 is fixed on conveyer 6 by mounting bracket 4 by connecting support 51, and illustrates to install according to above-mentioned position and Fig. 1 to Fig. 2 by infrared light eye array 1, transparent protection plate 2, roller bearing 3.
In the technical program, described robot scaler operating procedure is:
S1, express mail is placed on conveyer 6 conveyer belt, start robot scaler；
S2, the described express mail conveyer belt by conveyer 6, is sent to robot scaler through roller bearing 3；
S3, described infrared light eye array 1 utilize ultrared transmitting and reception to be identified by express mail forward position and the tailing edge of this device, are counted the express mail quantity passed through by counting module；
S4, described counting module transfer information to message processing module and integrate；
Result is sent to terminal by S5, described message processing module by information by wireless transmitter module.
Further, described protection board 2 is transparent protection plate, described transparent protection board 1 smooth surface, and light transmission is strong, to the greatest extent at utmost reduces the interference that infrared light eye array 1 is worked by protection board.And serve effect dust-proof, waterproof.
The robot scaler that Fig. 1 Fig. 2 is described is arranged on the use state diagram on an independent conveyer, in this case, the junction of the conveyer belt of described robot scaler and conveyer 6 has tilt stand 7, the two ends of described tilt stand 7 are connected with mounting bracket 4, a gentle slope is formed when express mail transmits on the conveyor belt to auto-counter device, being conducive to the express mail on conveyer belt to reduce resistance, smooth delivery of power is to robot scaler.
Further, on described tilt stand 7, there is roller bearing 3, reduce transporting resistance further.Described tilt stand 7 has two, symmetrical.
Described express mail is sent on tilt stand 7 through conveyer belt, is sent to protection board 2 by the roller bearing 3 on tilt stand 7, after infrared light eye array 1 identifies, arrives on another tilt stand 7, on the conveyer belt that roller bearing 3 sends back conveyer 6.
Further, described roller bearing 3 is motorized roller, and described rate controlling module controls the speed of motorized roller.In the technical program, described roller bearing 3 is motorized roller, the optimum speed of motorized roller is keep consistent with conveyer belt speed, express mail can be realized be sent to robot scaler from conveyer belt by roller bearing 3 and keep speed stability, reduce and cross because of excessive velocities or cross slowly because of inertia generation express mail displacement or packing phenomenon.
Embodiment 2
Consult Fig. 3 to Fig. 4, including infrared light eye array 1, protection board 2, roller bearing 3, panel, mounting bracket 4, connect support 52.
On embodiment 1 basis; the specifically used state diagram of the technical program robot scaler when Fig. 3 to Fig. 4 is connect two conveyers 6; when connecting two conveyers 6; described connection support 52 is for shown in Fig. 3 or Fig. 4; further, when connecting two conveyers 6, described mounting bracket 5 does not have tilt stand 7; robot scaler is overall is directly realized by seamless link with two conveyers 6, and its protection board 2, roller bearing 3 keep consistent with the conveyer belt horizontal level of conveyer 6.
The foregoing is only embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the present invention and accompanying drawing content to make or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical fields, all in like manner include in the scope of patent protection of the present invention.
Claims (8)
1. a conveyer express mail robot scaler, it is characterised in that:
Described robot scaler includes infrared light eye array, protection board, roller bearing, panel, mounting bracket；
The described infrared light eye array that infrared light eye array is continuous reflection formula, described infrared light eye array is made up of infrared emission device and receiving device；
Described panel has module of reckoning by the piece, wireless transmitter module, rate controlling module, a message processing module, and described module of reckoning by the piece, wireless transmitter module, rate controlling module, message processing module are electrically connected；
Described roller bearing at least has 2；
Described roller bearing is fixed on infrared light eye array both sides, and with infrared light eye array parallel, described protection board is arranged on and connects on infrared light eye array, and described mounting bracket is used for roller bearing and infrared light eye array.
2. conveyer express mail robot scaler according to claim 1, it is characterised in that: robot scaler operating procedure is:
S1, express mail is placed on conveyer, start robot scaler；
S2, the described express mail conveyer belt by conveyer, be sent to robot scaler through roller bearing 3；
S3, described infrared light eye array 1 utilize ultrared transmitting and reception to be identified by express mail forward position and the tailing edge of this device, are counted the express mail quantity passed through by counting module；
S4, described counting module transfer information to message processing module and integrate；
Result is sent to terminal by S5, described message processing module by information by wireless transmitter module.
3. conveyer express mail robot scaler according to claim 1, it is characterised in that: described protection board is transparent protection plate, and described transparent protection plate smooth surface, light transmission is strong.
4. conveyer express mail robot scaler according to claim 1, it is characterised in that: described roller bearing is elongated cylinder, rotatably.
5. conveyer express mail robot scaler according to claim 1, it is characterised in that: mounting bracket have with conveyer machine coupling be connected support, complete equipment can be fixed on conveyer.
6. conveyer express mail robot scaler according to claim 1, it is characterised in that:
The junction of the conveyer belt of described robot scaler and conveyer has tilt stand, and the two ends of described tilt stand are connected with mounting bracket, forms a gentle slope when express mail transmits on the conveyor belt to counter device.
7. conveyer express mail robot scaler according to claim 6, it is characterised in that: described tilt stand has two, symmetrical.
8. conveyer express mail robot scaler according to claim 1, it is characterised in that: described roller bearing is motorized roller, and described rate controlling module controls the speed of motorized roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610224588.8A CN105775671B (en) | 2016-04-12 | 2016-04-12 | A kind of conveyer express mail robot scaler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610224588.8A CN105775671B (en) | 2016-04-12 | 2016-04-12 | A kind of conveyer express mail robot scaler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105775671A true CN105775671A (en) | 2016-07-20 |
| CN105775671B CN105775671B (en) | 2018-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610224588.8A Active CN105775671B (en) | 2016-04-12 | 2016-04-12 | A kind of conveyer express mail robot scaler |
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| Country | Link |
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| CN (1) | CN105775671B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966829A (en) * | 2016-07-18 | 2016-09-28 | 深圳市欣视景科技股份有限公司 | Automatic express item counting device of conveyor |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB804665A (en) * | 1954-05-07 | 1958-11-19 | Igranic Electric Co Ltd | Improvements in or relating to conveying and counting mechanism |
| CN101624131A (en) * | 2009-07-27 | 2010-01-13 | 邓学平 | Conveyor |
| DE102009013674A1 (en) * | 2009-03-09 | 2010-09-23 | Affeldt Verpackungsmaschinen Gmbh | Device for feeding items by conveyor belts for further processing, such as for counting, sorting, packaging, or assembly, is provided with optical detection system arranged above conveyor line for controlling control devices for process |
| CN103729677A (en) * | 2013-11-20 | 2014-04-16 | 王博 | Differential delivery counting system |
| CN204294513U (en) * | 2014-10-24 | 2015-04-29 | 顺丰速运有限公司 | Smallclothes express mail automatic letter sorting machine |
| CN204433187U (en) * | 2014-12-29 | 2015-07-01 | 天津市鸿禄食品有限公司 | A kind of automatic lifting counting assembly |
-
2016
- 2016-04-12 CN CN201610224588.8A patent/CN105775671B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB804665A (en) * | 1954-05-07 | 1958-11-19 | Igranic Electric Co Ltd | Improvements in or relating to conveying and counting mechanism |
| DE102009013674A1 (en) * | 2009-03-09 | 2010-09-23 | Affeldt Verpackungsmaschinen Gmbh | Device for feeding items by conveyor belts for further processing, such as for counting, sorting, packaging, or assembly, is provided with optical detection system arranged above conveyor line for controlling control devices for process |
| CN101624131A (en) * | 2009-07-27 | 2010-01-13 | 邓学平 | Conveyor |
| CN103729677A (en) * | 2013-11-20 | 2014-04-16 | 王博 | Differential delivery counting system |
| CN204294513U (en) * | 2014-10-24 | 2015-04-29 | 顺丰速运有限公司 | Smallclothes express mail automatic letter sorting machine |
| CN204433187U (en) * | 2014-12-29 | 2015-07-01 | 天津市鸿禄食品有限公司 | A kind of automatic lifting counting assembly |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966829A (en) * | 2016-07-18 | 2016-09-28 | 深圳市欣视景科技股份有限公司 | Automatic express item counting device of conveyor |
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| Publication number | Publication date |
|---|---|
| CN105775671B (en) | 2018-04-24 |
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