CN105775225A - Full-automatic winding machine - Google Patents
Full-automatic winding machine Download PDFInfo
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- CN105775225A CN105775225A CN201610112790.1A CN201610112790A CN105775225A CN 105775225 A CN105775225 A CN 105775225A CN 201610112790 A CN201610112790 A CN 201610112790A CN 105775225 A CN105775225 A CN 105775225A
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- feeding
- guide pillar
- winding
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- lifting guide
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- 238000004804 winding Methods 0.000 title claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 239000000463 material Substances 0.000 claims abstract description 45
- 230000005540 biological transmission Effects 0.000 claims description 57
- 238000007599 discharging Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 abstract description 24
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
- B65B63/024—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a full-automatic winding machine. The full-automatic winding machine comprises a rack structure, a feeding device, a winding mechanism and a material pushing device; the feeding device is arranged at the outer side of the front end of the rack structure; the winding mechanism is arranged at the front end in the rack structure; and the material pushing device is arranged at the rear end of the winding mechanism. The rack structure in the full-automatic winding machine can make parts in the machine being fixed or move at relative positions; the feeding device is fixedly connected with the rack structure and used for orderly feeding to-be-packaged wound products; the winding mechanism is used for winding the products conveyed by a conveying belt and making the products meet the packaging requirement; and the material pushing device is used for pushing the products which are wound and meet the packaging requirement into a packaging container. An automatic manner is adopted for the four parts of the full-automatic winding machine to perform the whole winding process, the four parts coordinate with one another, each part completes one regulated operation, and the neat and orderly winding procedure is achieved.
Description
Technical Field
The invention relates to a winding machine, in particular to a full-automatic winding machine.
Background
The quilt/pillow core is tightly rolled and then is put into a packaging bag, manual operation or semi-automatic, namely manual loading, machine winding and packaging are generally adopted, the size of the machine packaging can not be adjusted, manual quilt or pillow core packaging is time-consuming and labor-consuming, the working strength is high, the working efficiency is low, the quilt or pillow core packaging can only be manually packaged at a fixed point, the quilt or pillow core packaging box can not be conveniently moved and has poor flexibility, the packaging box is required to be placed beside the quilt or pillow core to be packaged and then placed in the packaging box after being manually wound, the packaging is quite rigid, a production transportation line can not be formed, a reasonable and orderly winding mode does not exist for feeding, winding and discharging, the labor cost of winding is high, the winding efficiency is low, the demand of personnel is high, and the production cycle of the whole quilt and pillow core can be influenced, in order to form an automatic and mechanical quilt rolling and pillow core rolling purpose, a novel reasonable winding machine and a winding machine capable of completely liberating labor force are required to be designed.
Disclosure of Invention
In view of the above problems, the present invention aims to provide a full automatic winding machine, which is a frame of a winding machine for mechanized operation, provided for the defects of manual packaging, and is a basis of an automatic winding machine, and a mold capable of adjusting the size is integrally arranged on the frame, so that the size of the mold is enlarged during feeding, the mold is not blocked during feeding, the size of the packaging size can be controlled at will, the frame is flexible and convenient to move, and quilts of different sizes can be flexibly adjusted through the mold, so as to meet the requirements of different packaging; the feeding device is an automatic feeding mechanism which is implemented after manual packaging is changed into automatic packaging, the mechanism can carry out feeding in a conveying mode, and can carry out smoothing operation on a product to be packaged through a horizontal conveying belt and an inclined conveying belt, so that the packaged product can have a relatively flat shape before being wound; the winding mechanism is provided for the defects of packaging and used for mechanical operation, is the core of a winding machine, realizes automatic adjustment of winding size and winding tightness in the winding process, is integrally and synchronously realized through a rotating part and a winding part, and has the advantages of simple structure, stable connection among components and convenience in disassembly and maintenance; the material pushing device is used for the winding machine, can greatly improve the discharging speed, saves the discharging time, can ensure automatic and ordered discharging, prevents the problem of machine blockage caused by untimely discharging in subsequent winding, and can reduce the failure rate of the winding machine to the minimum.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a full-automatic winding machine comprises a rack structure, a feeding device, a winding mechanism and a material pushing device, wherein the feeding device is arranged on the outer side of the front end of the rack structure, the winding mechanism is arranged at the front end inside the rack structure, and the material pushing device is arranged at the rear end of the winding mechanism; wherein,
the rack structure comprises a frame, a mold cavity is arranged on the front side surface of the frame, mold linear sliding strips are vertically arranged on two side surfaces in the mold cavity, an upper mold and a lower mold which are symmetrical up and down are arranged on the two mold linear sliding strips, and the upper mold and the lower mold are connected to the mold linear sliding strips in a sliding mode through upper and lower sliding blocks;
the feeding device comprises a supporting base, an electric appliance box is arranged on the upper front end face of the supporting base, a conveying and feeding mechanism is arranged on the upper rear end face of the supporting base, and the conveying and feeding mechanism comprises a transmission mechanism, an adjusting mechanism, a conveying mechanism, a control mechanism and a feeding box; the feeding box is arranged on the supporting base, the transmission mechanism is arranged in the supporting base, the conveying mechanism is in transmission connection with the transmission mechanism, the conveying mechanism is arranged in the feeding box, and the adjusting mechanism is arranged above the transmission mechanism;
the winding mechanism comprises a rotating part, a lifting part and a winding part, the rotating part comprises a rotating plate, a rotating joint and a transmission chain wheel, the lifting part comprises a left lifting guide pillar, a right lifting guide pillar, a left lifting cylinder, a right lifting cylinder and a sliding block, and the winding part comprises two winding rods which are parallel up and down;
the pushing device comprises a push rod bracket, a chain transmission mechanism, a sliding mechanism and a pushing mechanism; the chain transmission mechanism is arranged at the bottom of the push rod support, a chain clamping block is connected between the sliding mechanism and the chain transmission mechanism, and the pushing mechanism is transversely arranged on the sliding mechanism.
Further, the same end parts of the upper die and the lower die are both connected with die connecting plates, and upper and lower slider connecting plates are connected between the die connecting plates and the upper and lower sliders; the upper and lower slider connecting plates are of T-shaped structures, the transverse edge parts of the upper and lower slider connecting plates are fixedly connected with the upper and lower sliders corresponding to the transverse edge parts, and die connecting pressing strips are arranged between the vertical edges of the upper and lower slider connecting plates and the die connecting plates.
Furthermore, the front side of the frame is provided with two door bodies, four corners of the top end of the frame are provided with lifting hooks, and four corners of the bottom end of the frame are provided with trundles.
Further, the transmission mechanism comprises a motor, a turbine box, a first transmission chain wheel and a transmission chain; the adjusting mechanism comprises a linear guide rail, a linear slide block arranged on the linear guide rail, a wallboard connecting frame connected to the bottom of the feeding box, a traction wallboard corner piece connected to the bottom of the wallboard connecting frame and a screw rod in transverse threaded connection with the traction wallboard corner piece; conveying mechanism includes feeding bearing roller, horizontal conveyor belt and slope conveyer belt, horizontal conveyor belt with the tip of slope conveyer belt all through drive sprocket two with drive sprocket drive connection on the turbine case.
Further, the horizontal conveying belt comprises a lower feeding roller, a lower discharging roller and a lower feeding curtain connected between the lower feeding roller and the lower discharging roller; the inclined conveying belt comprises an upper feeding roller, an upper discharging roller and an upper feeding curtain obliquely connected between the upper feeding roller and the upper discharging roller.
Furthermore, one end of the rotary joint is connected with the rotary plate, the side surfaces of the rotary plate are vertically provided with the left lifting guide pillar and the right lifting guide pillar in parallel, the side surfaces of the left lifting guide pillar and the right lifting guide pillar are respectively and correspondingly connected with the left lifting cylinder and the right lifting cylinder, two sliders are arranged at the upper positions and the lower positions of the left lifting guide pillar and the right lifting guide pillar, cylinder connecting plates are transversely connected between the two sliders at the upper parts of the left lifting guide pillar and the right lifting guide pillar and between the two sliders at the lower parts of the left lifting guide pillar and the right lifting guide pillar, and the two cylinder connecting plates are connected with the winding rod.
Furthermore, guide pillar upper and lower pressing plates are arranged at two end parts of the left lifting guide pillar and the right lifting guide pillar, the directions of the left lifting cylinder and the right lifting cylinder are opposite, and transmission ends of the left lifting cylinder and the right lifting cylinder are respectively fixedly connected with the guide pillar upper and lower pressing plates corresponding to the left lifting cylinder and the right lifting cylinder through cylinder connecting blocks.
Further, chain drive is including pushing away material turbine case, a set of material tooth sprocket and pushing away material tooth chain, one of them tooth sprocket with push rod support fixed connection, another is located push away on the material turbine case, a set of two it connects to push away between the material tooth sprocket push away material tooth chain.
Furthermore, the sliding mechanism comprises a material pushing slide rail, a material pushing slide block arranged on the material pushing slide rail, and a push rod bearing seat plate fixed on the material pushing slide block, wherein the push rod bearing seat plate is fixedly connected with the push rod bearing seat plate.
Furthermore, the chain clamping block is arranged on the side face of the push rod bearing seat plate, a chain clamping strip plate in transmission connection with the push tooth chain is arranged on the chain clamping block, and transmission teeth are arranged on the chain clamping strip plate.
The invention has the beneficial effects that: in order to overcome the defects of time and labor waste of manual packaging in the prior art, the invention provides a movable rack structure, which is provided with an upper die and a lower die with adjustable sizes, wherein the upper die and the lower die are arranged and designed by matching quilts or pillow cores with different sizes; the novel feeding device can realize automatic feeding and ordered feeding, can ensure that the feeding is neat, can be adjusted to a position suitable for the size requirement of a packaged product, is automatically controlled, intelligent and high in feeding and feeding speed, and shortens the whole winding time; the winding mechanism is composed of a rotating part, a lifting part and a winding part, the three parts are simple in structure, and the three parts can be conveniently disassembled and maintained, and the winding mechanism is mainly characterized in that the lifting part can contract and expand two winding rods so as to reduce or expand the distance between the two winding rods and achieve winding requirements on different packaging shapes and sizes, and the rotating part directly drives the rotating plate to integrally realize winding and further drives the winding rods to wind, so that two purposes are achieved; the material pushing device is provided with an automatic advancing material pushing mechanism, and the coiled and molded product is directly and horizontally pushed into the packaging box through the power transmission of a power source, so that the whole material pushing device has few components and simple structure, the material pushing process can be automatic and ordered, an intermittent material pushing mode can be realized, the long-time stable operation of a machine is ensured, and the high-efficiency discharging is further realized; in conclusion, the invention provides a novel full-automatic winding machine for a quilt or a pillow core, which is characterized in that the winding machine comprises four simple parts: the winding machine comprises a rack structure, a feeding device, a winding mechanism and a pushing device, wherein the four parts are all used for carrying out the whole winding process in an automatic mode, the four parts are mutually cooperated, each part finishes a specified operation, and the orderly winding procedure is realized.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic front view of the present invention.
FIG. 3 is a right-side view of the present invention.
FIG. 4 is a left side view of the present invention.
FIG. 5 is a schematic top view of the present invention.
Fig. 6 is a sectional view of a portion a-a in fig. 5.
FIG. 7 is a schematic bottom view of the present invention.
Fig. 8 is a schematic perspective view of the rack structure of the present invention.
Fig. 9 is an enlarged view of a portion D in fig. 8.
Fig. 10 is a front view of the present invention.
Fig. 11 is a right side view of the present invention.
Fig. 12 is a left side view of the present invention.
Fig. 13 is a bottom view of the present invention.
Fig. 14 is a schematic perspective view of the feeding device of the present invention.
FIG. 15 is a schematic front view of the present invention.
FIG. 16 is a right side view of the present invention.
FIG. 17 is a left side view of the present invention.
Fig. 18 is a sectional view of a portion a-a in fig. 17.
FIG. 19 is a schematic bottom view of the present invention.
FIG. 20 is a top view of the present invention.
Fig. 21 is a schematic view of the present invention without a transmission mechanism.
Fig. 22 is a schematic perspective view of the winding mechanism of the present invention.
FIG. 23 is a front view of the present invention.
FIG. 24 is a left side view of the present invention.
FIG. 25 is a top view of the present invention.
Fig. 26 is a schematic perspective view of the present invention.
FIG. 27 is a front view of the present invention.
FIG. 28 is a top view of the present invention.
FIG. 29 is a right side view of the present invention.
Wherein:
10-frame structure:
101-frame, 102-upper and lower slide block connecting plate, 103-mould connecting batten, 104-mould connecting plate, 105-upper mould, 106-door body, 107-front upper cover, 108-front side cover, 109-mould linear slide bar, 110-upper and lower slide block, 111-caster, 112-hook, 113-lower mould;
20-a feeding device:
201-left feeding wall plate, 202-right feeding wall plate, 203-wall plate connecting frame, 204-motor frame, 205-turbine box output shaft, 206-traction wall plate corner piece, 207-screw rod, 208-feeding roller shaft, 209-feeding roller, 210-lower feeding roller, 211-lower discharging roller, 212-discharging roller shaft, 213-wall plate inner support, 214-wall plate cover, 215-feeding roller shaft, 216-front side plate, 217-rear side plate, 218-inclined side plate, 219-electrical box, 220-electrical box cover, 221-lower feeding curtain, 222-upper feeding curtain, 223-hand wheel, 224-linear guide rail, 225-linear slide block, 226-driving sprocket I, 227-driving sprocket II, 228-driving chain, 229-turbine box, 230-motor, 231-feeding roller and 232-discharging roller;
30-a winding device:
301-rotating plate, 302-guide post upper and lower press plate, 303-left lifting guide post, 3031-right lifting guide post, 304-slider, 305-slider cover plate, 306-fixed guide post block, 307-fixed guide post cover, 308-winding rod, 309-cylinder connecting rod, 310-high ring, 311-left lifting cylinder, 3111-right lifting cylinder, 312-rotary joint, 313-driving sprocket, 3181-winding turbine box, 314-winding driving chain, 315-winding turbine box plate, 316-winding turbine box output shaft, 317-winding base;
40-material pushing device:
401-push rod bracket, 402-tightening wheel plate, 403-push rod turbine box plate, 404-positioning mounting plate, 405-tightening wheel shaft, 406-push rod turbine box shaft, 407-chain clamping plate, 408-chain clamping block, 409-push rod bearing plate, 410-push rod bearing seat, 411-push rod, 412-push disk connecting block, 413-push disk, 414-push tooth chain wheel, 415-push sliding rail, 416-push rod sliding block, 417-bearing, 418-push rod turbine box and 419-push tooth chain.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following further describes the technical solution of the present invention with reference to the drawings and the embodiments.
Referring to fig. 1-7, the full-automatic winding machine includes a frame structure 10, a feeding device 20, a winding mechanism and a pushing device 40, the feeding device 20 is disposed at the outer side of the front end of the frame structure 10, the winding mechanism is disposed at the front end inside the frame structure 10, and the pushing device 40 is disposed at the rear end of the winding mechanism; wherein,
in the technical scheme of the invention, the rack structure 10 comprises a frame 101, which can fix or move parts in a machine at relative positions, the frame 101 is a cuboid structure, a mold cavity is arranged on the front side surface of the frame 101, mold linear slides 109 are vertically arranged on both side surfaces in the mold cavity, an upper mold 105 and a lower mold 113 which are symmetrical up and down are arranged on the two mold linear slides 109, a mold connecting plate 104 is connected to the same end of the upper mold 105 and the lower mold 113, an upper slider 110 connecting plate 2 and a lower slider 110 are connected between the mold connecting plate 104 and the upper slider 110, the upper slider connecting plate 102 and the lower slider connecting plate 102 are of a T-shaped structure, the transverse edge of the upper slider connecting plate 102 and the corresponding upper slider 110 are fixedly connected, and a mold connecting bead 103 is arranged between the vertical edge and the mold connecting plate 104, the product to be packaged is formed in the upper die 105 and the lower die 113, the upper die 105 and the lower die 113 are both connected to the die linear slide 109 in a sliding manner through the upper and lower sliders 110, the upper die 105 and the lower die 113 move up and down on the die linear slide 109 (a power mechanism is not shown in the figure), the upper and lower sliders 110 can slide up and down under the pushing of the air cylinder, and thus the movement has two functions: the first mold can enlarge the sizes of the upper mold 105 and the lower mold 113 during feeding, so that the feeding is not blocked, and the second mold can control the size of the package at will.
Furthermore, two door bodies 106 are arranged on the front side surface of the frame 101, a front upper cover 107 is arranged at the upper end of the front end surface provided with a mold cavity, a front side cover 108 is arranged around the mold cavity, the door bodies 106 are opened, the running condition of internal parts of the machine can be observed or maintained, the door bodies 106 are closed, and the personal safety of the machine in running is ensured, in addition, the front upper cover 107 and the front side cover 108 are protection devices for ensuring the personal safety of the machine in running.
Furthermore, four corners of the top end of the frame 101 are provided with lifting hooks 112, four corners of the bottom end of the frame 101 are provided with caster wheels 111, and the lifting hooks 112 enable the lifting machinery to safely carry out lifting operation when transportation is needed; casters 111 to facilitate movement of the machine.
In the technical scheme of the invention: the feeding device 20 is a device for feeding a product to be packaged into a winding mechanism through a conveying line, the conveying direction of the feeding device 20 is perpendicular to the front end face of the rack structure 10, the feeding device comprises a supporting base, the supporting base is a frame structure consisting of a front side plate 216, a rear side plate 217, an inclined side plate 218 and a vertical plate, an electrical box 219 is arranged on the upper front end face of the supporting base, a conveying and feeding mechanism is arranged on the upper rear end face of the supporting base, and the conveying and feeding mechanism comprises a transmission mechanism, an adjusting mechanism, a conveying mechanism, a control mechanism and a feeding box; the feeding box is arranged on the supporting base, the transmission mechanism is arranged in the supporting base, the conveying mechanism is in transmission connection with the transmission mechanism, the conveying mechanism is arranged in the feeding box, and the adjusting mechanism is arranged above the transmission mechanism; the control mechanism is arranged on the side surface of the feeding box, the control mechanism is an electrical box 219, an electrical box cover 220 is arranged on the electrical box 219, wherein,
the transmission mechanism comprises a motor 230, a turbine box 229, a first transmission chain wheel 226 and a transmission chain 228, wherein a turbine box output shaft 205 is arranged on the turbine box 229, and the motor 230 is arranged on the motor frame 204;
the adjusting mechanism comprises a linear guide rail 224, a linear slide block 225 arranged on the linear guide rail 224, a wall plate connecting frame 203 connected to the bottom of the feeding box, a traction wall plate corner piece 206 connected to the bottom of the wall plate connecting frame 203 and a screw rod 207 transversely in threaded connection with the traction wall plate corner piece 206, the linear slide block 225 moves back and forth on the linear guide rail 224, a hand wheel 223 is arranged at the end part of the screw rod 207, the hand wheel 223 is fixedly connected with the screw rod 207, can rotate in the threaded hole of the traction wallboard corner fitting 206, and the screw 207 is rotated through the hand wheel 223, thereby driving the wall board connecting frame 203 to move back and forth and adjust to the position which is suitable for the size requirement of the packaged product, when the size of the packaged product is adjusted, when the upper die 105 and the lower die 113 move up and down, the distance between the lower discharging roller 211 and the center lines of the upper die 105 and the lower die 113 is also adjusted back and forth correspondingly;
the conveying mechanism comprises a feeding carrier roller 209, a horizontal conveying belt and an inclined conveying belt, and the ends of the horizontal conveying belt and the inclined conveying belt are in transmission connection with a first transmission chain wheel 226 on the turbine box 229 through a second transmission chain wheel 227; the horizontal conveying belt comprises a lower feeding roller 210, a lower discharging roller 211 and a lower feeding curtain 221 connected between the lower feeding roller 210 and the lower discharging roller 211; the inclined conveying belt comprises an upper feeding roller 231, an upper discharging roller 232 and an upper feeding curtain 222 which is obliquely connected between the upper feeding roller 231 and the upper discharging roller 232, a feeding carrier roller 209 is used for supporting a product to be packaged, the feeding carrier roller 209 is arranged on a feeding carrier roller shaft 208, the lower feeding roller 210 and the upper feeding roller 231 are respectively arranged on a feeding roller shaft 215, the lower discharging roller 211 and the upper discharging roller 232 are respectively arranged on a discharging roller shaft 212, the texture of the product to be packaged is fluffy, so the inlet is large, and the horizontal lower feeding curtain 221 and the inclined upper feeding curtain 222 can smoothly enter a winding rod 308 when reaching the outlet.
Further: the feeding box comprises a left feeding wall plate 201, a right feeding wall plate 202 and a wall plate inner support 213 arranged between the left feeding wall plate 201 and the right feeding wall plate 202, and a wall plate cover 214 is arranged at the top of the left feeding wall plate 201 and the right feeding wall plate 202.
In the technical scheme of the invention: the winding mechanism is a mechanism which winds the product sent by the conveyor belt to meet the packaging requirement, the winding mechanism 30 penetrates through the die cavities of the upper die 105 and the lower die 113 and realizes winding in the die cavities, and the winding mechanism is composed of a rotating part, a lifting part and a winding part, the rotating part comprises a rotating plate 301, a rotating joint 312 and a transmission chain wheel 313, the transmission chain wheel 313 is arranged on the rotating joint 312, an elevated ring 310 is arranged on the rotating joint 312, the transmission chain wheel 313 is used for transmitting source power, the rotating joint 312 winds the product by performing rotary motion, and the rotating plate 301 is connected with the rotating joint 312 and used for fixing each part; the lifting part comprises a left lifting guide pillar 303, a right lifting guide pillar 3031, a left lifting cylinder 311, a right lifting cylinder 3111 and a slider 304, the left lifting guide pillar 303 and the right lifting guide pillar 3031 are used for guiding, the winding part comprises two winding rods 308 which are parallel up and down and clamp a product to be packaged, one end part of the rotary joint 312 is connected with the rotary plate 301, the side surface of the rotary plate 301 is vertically provided with the left lifting guide pillar 303 and the right lifting guide pillar 3031 in parallel, the side surfaces of the left lifting guide pillar 303 and the right lifting guide pillar 3031 are respectively and correspondingly connected with the left lifting cylinder 311 and the right lifting cylinder 3111, two sliders 304 are arranged at the upper and lower positions of the left lifting guide pillar 303 and the right lifting guide pillar 3031, slider cover plates 305 are arranged on the upper and lower end surfaces of each slider 304, and cylinder connecting plates 314 are transversely connected between the two sliders 304 at the upper part and the lower part of the left lifting guide pillar 303 and the right lifting, the two cylinder connecting plates 314 are connected with the winding rod 308; when the left and right lift cylinders 311, 3111 are operated, the slider 304 and the winding rod 308 are simultaneously operated, the high-level ring 310 is positioned, and after the operation is completed, the winding rod 308 is returned to a predetermined position.
Further: the left lifting cylinder 311 and the right lifting cylinder 3111 are opposite in direction, and the transmission ends of the left lifting cylinder 311 and the right lifting cylinder 3111 are respectively and fixedly connected with the guide pillar upper and lower pressing plates 302 corresponding to the left lifting cylinder and the right lifting cylinder through cylinder connecting blocks.
Further: the left lifting guide pillar 303 and the right lifting guide pillar 3031 are both fixedly connected with the rotating plate 301 through a fixed guide pillar block 306, a fixed guide pillar cover 307 is arranged on the fixed guide pillar block 306, the fixed guide pillar block 306 is connected with the rotating plate 301, and the fixed guide pillar cover 307 is connected with the fixed guide pillar cover 307 to clamp and fix the left lifting guide pillar 303 and the right lifting guide pillar 3031; guide post upper and lower pressing plates 302 are arranged at two end parts of the left lifting guide post 303 and the right lifting guide post 3031, the guide post upper and lower pressing plates 302 are arranged on the rotating plate 301 and clamp the left lifting guide post 303 and the right lifting guide post 3031, and the guide post upper and lower pressing plates 302 are fixedly connected with transmission ends of a left lifting cylinder 311 and a right lifting cylinder 3111 through cylinder connecting rods 309.
The two winding rods 308 of the winding mechanism are positioned in the die cavity of the frame structure 10, so that the winding requirements of different sizes and thicknesses can be met by adjusting the positions of the upper die 105 and the lower die 113 in the winding process, the stability in the winding process can be ensured by the up-and-down fixing action of the upper die 105 and the lower die 113, and the edge of the quilt or the pillow inner forms a cylindrical winding mode under the up-and-down pressure action of the upper die 105 and the lower die 113, so that the shape of the wound quilt or the pillow inner is more compact and neat.
In the technical scheme of the invention: the material pushing device is a device for pushing a product meeting the packaging requirement into a packaging container, and the material pushing device 40 comprises a push rod bracket 401, a chain transmission mechanism, a sliding mechanism and a material pushing mechanism; the chain transmission mechanism is arranged at the bottom of the push rod support 401, a chain clamping block 408 is connected between the sliding mechanism and the chain transmission mechanism, and the pushing mechanism is transversely arranged on the sliding mechanism; wherein,
the chain transmission mechanism comprises a pushing worm gear box 418, a group of pushing tooth chain wheels 414 and a pushing tooth chain 419, wherein one tooth chain wheel is fixedly connected with the push rod bracket 401, the other tooth chain wheel is positioned on the pushing worm gear box 418, and the pushing tooth chain 419 is connected between the two pushing tooth chain wheels 414 of the group;
the sliding mechanism comprises a material pushing slide rail 415, a material pushing slide block 416 arranged on the material pushing slide rail 415, and a push rod bearing seat plate 409 fixed on the material pushing slide block 416, wherein the push rod bearing seat 410 is fixedly connected with the push rod bearing seat plate 409; the chain clamping block 408 is arranged on the side surface of the push rod bearing seat plate 409, a chain clamping strip plate 407 in transmission connection with the pushing tooth chain 419 is arranged on the chain clamping block 408, transmission teeth are arranged on the chain clamping strip plate 407, and a push rod bearing seat plate 409 is padded between the push rod bearing seat 410 and the pushing slider 416;
the pushing mechanism comprises a push rod 411 and a push disc 413, the push rod 411 is detachably connected with the push disc 413 through a push disc connecting block 412, and a positioning mounting plate 404 is arranged on the push rod support 401 at the end far away from the push disc 413.
Further: a push rod 411 turbine box plate 3 is arranged on the push material turbine box 418, a tightening wheel plate 402 is arranged on the push rod support 401, a tightening wheel shaft 405 is arranged on the tightening wheel plate 402, a push material turbine box shaft 406 is arranged on the push material turbine box 418, and a group of push material tooth chain wheels 414 are respectively arranged on the push rod 411 turbine box shaft and the tightening wheel shaft 405.
The pushing mechanism is further connected with a winding rotating part of the winding mechanism, the winding rotating part comprises a winding turbine box 3181, a winding turbine box output shaft 316 is arranged on the winding turbine box 3181, a winding turbine box plate 315 is arranged on the winding turbine box 3181, a winding toothed chain wheel is arranged on the side surface of the winding turbine box plate 315, a winding transmission chain 318 is connected onto the winding toothed chain wheel, a fixed seat is arranged at the upper end of the winding turbine box plate 315, a group of bearings 417 is arranged on the fixed seat, a push rod 411 penetrates through the group of bearings 417, the winding transmission chain 318 in transmission connection with the winding turbine box 3181 is further sleeved on the push rod 411, and the push rod 411 penetrates through the rotating plate 301 and extends to a position between the two winding rods 308; when the formed product is wound by the winding rod 308, the product is pushed forward by the push plate 413 of the push rod 411 to push the product into the packing box.
Claims (10)
1. The utility model provides a full-automatic winder which characterized in that: the full-automatic winder comprises a rack structure, a feeding device, a winding mechanism and a material pushing device, wherein the feeding device is arranged on the outer side of the front end of the rack structure, the winding mechanism is arranged at the front end inside the rack structure, and the material pushing device is arranged at the rear end of the winding mechanism; wherein,
the rack structure comprises a frame, a mold cavity is arranged on the front side surface of the frame, mold linear sliding strips are vertically arranged on two side surfaces in the mold cavity, an upper mold and a lower mold which are symmetrical up and down are arranged on the two mold linear sliding strips, and the upper mold and the lower mold are connected to the mold linear sliding strips in a sliding mode through upper and lower sliding blocks;
the feeding device comprises a supporting base, an electric appliance box is arranged on the upper front end face of the supporting base, a conveying and feeding mechanism is arranged on the upper rear end face of the supporting base, and the conveying and feeding mechanism comprises a transmission mechanism, an adjusting mechanism, a conveying mechanism, a control mechanism and a feeding box; the feeding box is arranged on the supporting base, the transmission mechanism is arranged in the supporting base, the conveying mechanism is in transmission connection with the transmission mechanism, the conveying mechanism is arranged in the feeding box, and the adjusting mechanism is arranged above the transmission mechanism;
the winding mechanism comprises a rotating part, a lifting part and a winding part, the rotating part comprises a rotating plate, a rotating joint and a transmission chain wheel, the lifting part comprises a left lifting guide pillar, a right lifting guide pillar, a left lifting cylinder, a right lifting cylinder and a sliding block, and the winding part comprises two winding rods which are parallel up and down;
the pushing device comprises a push rod bracket, a chain transmission mechanism, a sliding mechanism and a pushing mechanism; the chain transmission mechanism is arranged at the bottom of the push rod support, a chain clamping block is connected between the sliding mechanism and the chain transmission mechanism, and the pushing mechanism is transversely arranged on the sliding mechanism.
2. The fully automatic winding machine according to claim 1, characterized in that: the same end parts of the upper die and the lower die are both connected with die connecting plates, and upper and lower slider connecting plates are also connected between the die connecting plates and the upper and lower sliders; the upper and lower slider connecting plates are of T-shaped structures, the transverse edge parts of the upper and lower slider connecting plates are fixedly connected with the upper and lower sliders corresponding to the transverse edge parts, and die connecting pressing strips are arranged between the vertical edges of the upper and lower slider connecting plates and the die connecting plates.
3. A fully automatic winding machine according to claim 2, characterized in that: the front side of the frame is provided with two door bodies, four corners of the top end of the frame are provided with lifting hooks, and four corners of the bottom end of the frame are provided with trundles.
4. The fully automatic winding machine according to claim 1, characterized in that: the transmission mechanism comprises a motor, a turbine box, a first transmission chain wheel and a transmission chain; the adjusting mechanism comprises a linear guide rail, a linear slide block arranged on the linear guide rail, a wallboard connecting frame connected to the bottom of the feeding box, a traction wallboard corner piece connected to the bottom of the wallboard connecting frame and a screw rod in transverse threaded connection with the traction wallboard corner piece; conveying mechanism includes feeding bearing roller, horizontal conveyor belt and slope conveyer belt, horizontal conveyor belt with the tip of slope conveyer belt all through drive sprocket two with drive sprocket drive connection on the turbine case.
5. The full-automatic winding machine according to claim 4, characterized in that: the horizontal conveying belt comprises a lower feeding roller, a lower discharging roller and a lower feeding curtain connected between the lower feeding roller and the lower discharging roller; the inclined conveying belt comprises an upper feeding roller, an upper discharging roller and an upper feeding curtain obliquely connected between the upper feeding roller and the upper discharging roller.
6. The fully automatic winding machine according to claim 1, characterized in that: one end of the rotary joint is connected with the rotary plate, the side face of the rotary plate is vertically provided with the left lifting guide pillar and the right lifting guide pillar in parallel, the side faces of the left lifting guide pillar and the right lifting guide pillar are respectively and correspondingly connected with the left lifting cylinder and the right lifting cylinder, two sliders are arranged at the upper positions and the lower positions of the left lifting guide pillar and the right lifting guide pillar, cylinder connecting plates are transversely connected between the two sliders at the upper parts of the left lifting guide pillar and the right lifting guide pillar and the two sliders at the lower parts of the left lifting guide pillar and the right lifting guide pillar, and the two cylinder connecting plates are connected with the winding rod.
7. The full-automatic winding machine according to claim 6, characterized in that: guide pillar upper and lower pressing plates are arranged at two end parts of the left lifting guide pillar and the right lifting guide pillar, the left lifting cylinder and the right lifting cylinder are opposite in direction, and transmission ends of the left lifting cylinder and the right lifting cylinder are fixedly connected with the guide pillar upper and lower pressing plates corresponding to the left lifting cylinder and the right lifting cylinder respectively through cylinder connecting blocks.
8. The fully automatic winding machine according to claim 1, characterized in that: chain drive is including pushing away material turbine case, a set of material tooth sprocket and pushing away material tooth chain, one of them tooth sprocket with push rod support fixed connection, another is located push away on the material turbine case, a set of two it connects to push away between the material tooth sprocket push away material tooth chain.
9. The fully automatic winding machine according to claim 8, characterized in that: the sliding mechanism comprises a material pushing slide rail, a material pushing slide block arranged on the material pushing slide rail and a push rod bearing seat plate fixed on the material pushing slide block, and the push rod bearing seat plate is fixedly connected with the push rod bearing seat plate.
10. A fully automatic winding machine according to claim 9, characterized in that: the chain clamping block is arranged on the side face of the push rod bearing seat plate, a chain clamping strip plate in transmission connection with the pushing tooth chain is arranged on the chain clamping block, and transmission teeth are arranged on the chain clamping strip plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610112790.1A CN105775225B (en) | 2016-02-29 | 2016-02-29 | A kind of automatic winding-machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610112790.1A CN105775225B (en) | 2016-02-29 | 2016-02-29 | A kind of automatic winding-machine |
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| CN105775225A true CN105775225A (en) | 2016-07-20 |
| CN105775225B CN105775225B (en) | 2017-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610112790.1A Active CN105775225B (en) | 2016-02-29 | 2016-02-29 | A kind of automatic winding-machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106364754A (en) * | 2016-10-18 | 2017-02-01 | 深圳市北诚自动化设备有限公司 | Automatic coiling mechanism for conduit consumable |
| CN109533524A (en) * | 2018-09-07 | 2019-03-29 | 深圳市众杰数控机械有限公司 | A kind of automatic volume quilt, pillow packing machine |
| CN110539936A (en) * | 2018-11-05 | 2019-12-06 | 东北林业大学 | straw compression device |
| CN114537810A (en) * | 2022-02-24 | 2022-05-27 | 陈媛媛 | Quilt folding machine |
| CN119348915A (en) * | 2024-12-25 | 2025-01-24 | 朗坤日化(广东)有限公司 | A conveying structure and packaging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106364754A (en) * | 2016-10-18 | 2017-02-01 | 深圳市北诚自动化设备有限公司 | Automatic coiling mechanism for conduit consumable |
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| CN109533524A (en) * | 2018-09-07 | 2019-03-29 | 深圳市众杰数控机械有限公司 | A kind of automatic volume quilt, pillow packing machine |
| CN110539936A (en) * | 2018-11-05 | 2019-12-06 | 东北林业大学 | straw compression device |
| CN114537810A (en) * | 2022-02-24 | 2022-05-27 | 陈媛媛 | Quilt folding machine |
| CN114537810B (en) * | 2022-02-24 | 2023-10-13 | 台州市路桥区江南内燃机配件厂 | quilt folding machine |
| CN119348915A (en) * | 2024-12-25 | 2025-01-24 | 朗坤日化(广东)有限公司 | A conveying structure and packaging machine |
| CN119348915B (en) * | 2024-12-25 | 2025-04-15 | 朗坤日化(广东)有限公司 | Conveying structure and packaging machine |
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|---|---|
| CN105775225B (en) | 2017-11-21 |
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