CN105759764A - Cigarette production technological parameter control system and control method therefor - Google Patents
Cigarette production technological parameter control system and control method therefor Download PDFInfo
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- CN105759764A CN105759764A CN201610219140.7A CN201610219140A CN105759764A CN 105759764 A CN105759764 A CN 105759764A CN 201610219140 A CN201610219140 A CN 201610219140A CN 105759764 A CN105759764 A CN 105759764A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000007405 data analysis Methods 0.000 claims abstract description 9
- 238000012517 data analytics Methods 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 15
- 238000004458 analytical method Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 9
- 241000510097 Megalonaias nervosa Species 0.000 claims description 6
- 239000007799 cork Substances 0.000 claims description 6
- 238000011161 development Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 4
- 230000005856 abnormality Effects 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 241000208125 Nicotiana Species 0.000 abstract description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000001953 sensory effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to a cigarette production technological parameter control system and a control method therefor. The cigarette production technological parameter control system consists of an MC2 tobacco rod physical detector, a physical index collection device, a cigarette maker electric control system, a technological parameter collection device, an application server, a real time history/relation database, a data analysis server, an on-site operation terminal, a technological parameter control server and an industrial Ethernet, wherein the real time history/relation database consists of a relation database server and a real time history database server. The cigarette production technological parameter control system establishes a complete closed loop system including collecting, analyzing and controlling links; intelligent control over cigarette production technological parameters can be truly realized.
Description
Technical field
The present invention relates to a kind of cigarette producing process parameter control system and control method thereof.
Background technology
Under country's " the Internet+" strategic directing, tobacco productive corporation, according to self-growth needs, promotes the information technologys such as mobile Internet, cloud computing, big data, Internet of Things to manufacture depth integration with production of cigarettes, it is proposed that the target of wisdom factory.In order to realize the target of wisdom factory, it is necessary to first realize the wisdom that production of cigarettes process controls.The invention belongs to an aspect of production of cigarettes wisdom technique.
Additionally along with the raising day by day of quality of the life and health perception, consumer is more and more higher to the requirement of the qualities such as the mouthfeel of Medicated cigarette, tar content, therefore the index such as Sensory Quality of Cigarette and tar content is attached great importance to by production of cigarettes process, and the index such as Sensory Quality of Cigarette and tar content is had important impact by cigarette producing process state modulator.Major part tobacco productive corporation, to cigarette producing process state modulator, only resides within and controls the stage afterwards.
The present invention is by gathering the many factors such as tobacco structure, equipment factor of influence, stable equipment operation, principle and the method for using big data analysis set up model, draw the principal element affecting cigarette process quality, and by control system, equipment correlation factor is carried out parameter adjustment, and then reach to control cigarette physical index, meet cigarette process production standard, and then support the requirement of production process technology control wisdom.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides a kind of cigarette producing process parameter control system, this system forms a set of complete closed loop system comprising collection, analysis, control, really realizes the Based Intelligent Control of cigarette producing process parameter.
In order to realize above-mentioned purpose, present invention employs following technical scheme:
A kind of cigarette producing process parameter control system, this system is by MC2Cigarette physical detection instrument, physical index harvester, cigarette machine electric-control system, technological parameter harvester, application server, real time history/relational database, data analytics server, execute-in-place terminal, process parameter control server and EPA composition, real time history/relational database is made up of relational database server and real time historical database server；
Described MC2 cigarette physical detection instrument is connected with physical index harvester by Ethernet, according to data-interface interaction protocol, obtains the detected value of Medicated cigarette physical index in real time；
Described cigarette machine electric-control system and technological parameter harvester access industrial Ethernet, technological parameter includes compacting end position, dresser position, flatiron 1 temperature, flatiron 2 temperature, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, little blower fan malleation, front track density, rear track density, air velocity duct, compactness and cigarette machine speed, by the data communication protocol externally provided of cigarette machine electric-control system, by obtaining the instantaneous value of technical parameter in real time；
Described application server, for communicating with physical index harvester and technological parameter harvester, the physical detection value that physical index harvester obtains is saved in relational database by application server, by obtain in technological parameter harvester to real time data initial data and changing value be directly stored in real time historical database；
Described relational database server, for storing the statistical data of Medicated cigarette physical index craft quality standard, the bound controlling value of Medicated cigarette physical index and big data analysis；
Described real time historical database server, for storing initial data and the changing value of the technological parameter of collection, data temporally stab storage, and the live data values of technological parameter stores, avoid error of omission and the incorrect posting of data, effectively realize the reproduction of production of cigarettes process；
Described data analytics server, for carrying out Detection of Stability and sentencing different to Medicated cigarette physical index；First the physical index obtaining production of cigarettes controls standard, judges whether physical index measured value exceedes the span of control of technological standards by setting up based on big data Medicated cigarette processing parameter trend computation model, predicts the quality of physical index development trend simultaneously；If physical index measured value exceedes span of control or there is the trend of bad development, the analytical model that system is set up automatically is traced and is included compacting end position, dresser position, flatiron 1 temperature, flatiron 2 temperature, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, little blower fan malleation, front track density, rear track density, air velocity duct, compactness and cigarette machine speed with physical index related process parameters；Utilize the Data Analysis Model set up, whether the data analyzing these technological parameters further morph, if morphing, then to utilizing described process parameter control device to adjust the technological parameter pre-set parameter of equipment by control standard, ensure that production of cigarettes meets the control standard of technique, thus realizing the Based Intelligent Control of cigarette producing process parameter；
Described execute-in-place terminal, issues the data analytics server trend prediction analysis to the determination of stability result of filter stick physical index, Indexes Abnormality judged result, the analysis result of influence factor and physical index for instant；The thing of equipment is surveyed technic index and is paid close attention to and adjust by Instructing manufacture personnel, to ensure that production of cigarettes meets the control standard of technique；
Described process parameter control server, for the result analyzed according to data analytics server, communication is carried out by technological parameter harvester and cigarette machine electric-control system, the relevant parameter that automatic adjustment equipment runs, reduces operator and artificially empirically carries out parameter setting.
Another object of the present invention is to provide the control method of above-mentioned system, and the method comprises the following steps:
1) physical index harvester sends instruction to MC2 cigarette physical detection instrument, gather the detected value of Medicated cigarette physical index, and transfer data to described application server, application server receives data and calculates sample average and standard value by the sample of inspection, and store described real time history/relational database, the simultaneously described cigarette machine electric-control system described in technological parameter harvester Real-time Collection, and store data into described real time history/relational database by application server；
2) data analytics server extracts that sentencing of the Medicated cigarette thing measured value, technological parameter instantaneous value and the physical index that preserve in described real time history/relational database is steady, sentence different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and result is fed back to described process parameter control server, and carrying out visual presentation in described execute-in-place terminal；
3) the analysis result that process parameter control server obtains by described data analytics server, described technological parameter harvester and cigarette machine electric-control system is utilized to carry out data communication, the technological parameter of automatic adjustment equipment, it is ensured that the cigarette quality of production reaches the requirement of technological standards.
Having the beneficial effects that of patent of the present invention: by physical index harvester and technological parameter harvester real-time data collection physical index and technological parameter instantaneous value, according to the cigarette process quality standard control standard to Medicated cigarette physical index, sentencing of physical index is steady, sentence different, and set up the real causes that big Data Analysis Model finds physical index abnormal by a large amount of technological parameters, thus system automatic adjustment equipment related process parameters.Form a set of complete closed loop system comprising collection, analysis, control, really realize the Based Intelligent Control of cigarette producing process parameter.
Accompanying drawing explanation
Fig. 1 is the principle schematic of a kind of cigarette producing process parameter control method of patent of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
A kind of cigarette producing process parameter control system as shown in Figure 1, this system is made up of MC2 cigarette physical detection instrument 1, physical index harvester 2, cigarette machine electric-control system 3, technological parameter harvester 4, application server 5, real time history/relational database 6, data analytics server 7, execute-in-place terminal 8, process parameter control server 9 and EPA, and real time history/relational database 6 is made up of relational database server and real time historical database server；
Described MC2 cigarette physical detection instrument 1 is connected with physical index harvester 2 by Ethernet, according to data-interface interaction protocol, obtains the detected value of Medicated cigarette physical index in real time；
Described cigarette machine electric-control system 3 and technological parameter harvester 4 access industrial Ethernet, technological parameter includes compacting end position, dresser position, flatiron 1 temperature, flatiron 2 temperature, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, little blower fan malleation, front track density, rear track density, air velocity duct, compactness and cigarette machine speed, by the data communication protocol externally provided of cigarette machine electric-control system 3, by obtaining the instantaneous value of technical parameter in real time；
Described application server 5, for communicating with physical index harvester 2 and technological parameter harvester 4, the physical detection value that physical index harvester 2 is obtained by application server 5 is saved in relational database, by obtain in technological parameter harvester 4 to real time data initial data and changing value be directly stored in real time historical database；
Described relational database server, for storing the statistical data of Medicated cigarette physical index craft quality standard, the bound controlling value of Medicated cigarette physical index and big data analysis；
Described real time historical database server, for storing initial data and the changing value of the technological parameter of collection, data temporally stab storage, and the live data values of technological parameter stores, avoid error of omission and the incorrect posting of data, effectively realize the reproduction of production of cigarettes process；
Described data analytics server 7, for carrying out Detection of Stability and sentencing different to Medicated cigarette physical index；First the physical index obtaining production of cigarettes controls standard, judges whether physical index measured value exceedes the span of control of technological standards by setting up based on big data Medicated cigarette processing parameter trend computation model, predicts the quality of physical index development trend simultaneously；If physical index measured value exceedes span of control or there is the trend of bad development, the analytical model that system is set up automatically is traced and is included compacting end position, dresser position, flatiron 1 temperature, flatiron 2 temperature, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, little blower fan malleation, front track density, rear track density, air velocity duct, compactness and cigarette machine speed with physical index related process parameters；Utilize the Data Analysis Model set up, whether the data analyzing these technological parameters further morph, if morphing, then to utilizing described process parameter control device to adjust the technological parameter pre-set parameter of equipment by control standard, ensure that production of cigarettes meets the control standard of technique, thus realizing the Based Intelligent Control of cigarette producing process parameter；
Described execute-in-place terminal 8, issues the data analytics server 7 trend prediction analysis to the determination of stability result of filter stick physical index, Indexes Abnormality judged result, the analysis result of influence factor and physical index for instant；The thing of equipment is surveyed technic index and is paid close attention to and adjust by Instructing manufacture personnel, to ensure that production of cigarettes meets the control standard of technique；
Described process parameter control server 9, for the result analyzed according to data analytics server 7, communication is carried out by technological parameter harvester 4 and cigarette machine electric-control system 3, the relevant parameter that automatic adjustment equipment runs, reduces operator and artificially empirically carries out parameter setting.
The control method of above-mentioned system is as follows:
Described physical index harvester 2 is to MC2Cigarette physical detection instrument 1 sends instruction, gather the detected value of Medicated cigarette physical index, and transfer data to described application server 5, application server 5 receives data and calculates sample average and standard value by the sample of inspection, and store described real time history/relational database 6, the simultaneously described cigarette machine electric-control system 3 described in technological parameter harvester 4 Real-time Collection, and store data into described real time history/relational database 6 by application server 5.Described data analytics server 7 extract described real time history/relational database 6 preserves Medicated cigarette thing measured value, technological parameter instantaneous value and physical index sentence steady, sentence different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and result is fed back to described process parameter control server 9, and carrying out visual presentation in described execute-in-place terminal 8.The analysis result that described process parameter control server 9 obtains by described data analytics server 7, described technological parameter harvester 4 is utilized to carry out data communication with cigarette machine electric-control system, the technological parameter of automatic adjustment equipment, it is ensured that the cigarette quality of production reaches the requirement of technological standards.
Claims (2)
1. a cigarette producing process parameter control system, it is characterised in that this system is by MC2Cigarette physical detection instrument (1), physical index harvester (2), cigarette machine electric-control system (3), technological parameter harvester (4), application server (5), real time history/relational database (6), data analytics server (7), execute-in-place terminal (8), process parameter control server (9) and EPA composition, real time history/relational database (6) is made up of relational database server and real time historical database server；
Described MC2Cigarette physical detection instrument (1) is connected with physical index harvester (2) by Ethernet, according to data-interface interaction protocol, obtains the detected value of Medicated cigarette physical index in real time；
Described cigarette machine electric-control system (3) and technological parameter harvester (4) access industrial Ethernet, technological parameter includes compacting end position, dresser position, flatiron 1 temperature, flatiron 2 temperature, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, little blower fan malleation, front track density, rear track density, air velocity duct, compactness and cigarette machine speed, by the data communication protocol externally provided of cigarette machine electric-control system (3), by obtaining the instantaneous value of technical parameter in real time；
Described application server (5), for communicating with physical index harvester (2) and technological parameter harvester (4), the physical detection value that physical index harvester (2) obtains is saved in relational database by application server (5), by obtain in technological parameter harvester (4) to real time data initial data and changing value be directly stored in real time historical database；
Described relational database server, for storing the statistical data of Medicated cigarette physical index craft quality standard, the bound controlling value of Medicated cigarette physical index and big data analysis；
Described real time historical database server, for storing initial data and the changing value of the technological parameter of collection, data temporally stab storage, and the live data values of technological parameter stores, avoid error of omission and the incorrect posting of data, effectively realize the reproduction of production of cigarettes process；
Described data analytics server (7), for carrying out Detection of Stability and sentencing different to Medicated cigarette physical index；First the physical index obtaining production of cigarettes controls standard, judges whether physical index measured value exceedes the span of control of technological standards by setting up based on big data Medicated cigarette processing parameter trend computation model, predicts the quality of physical index development trend simultaneously；If physical index measured value exceedes span of control or there is the trend of bad development, the analytical model that system is set up automatically is traced and is included compacting end position, dresser position, flatiron 1 temperature, flatiron 2 temperature, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, little blower fan malleation, front track density, rear track density, air velocity duct, compactness and cigarette machine speed with physical index related process parameters；Utilize the Data Analysis Model set up, whether the data analyzing these technological parameters further morph, if morphing, then to utilizing described process parameter control device to adjust the technological parameter pre-set parameter of equipment by control standard, ensure that production of cigarettes meets the control standard of technique, thus realizing the Based Intelligent Control of cigarette producing process parameter；
Described execute-in-place terminal (8), for immediately issuing the data analytics server (7) trend prediction analysis to the determination of stability result of filter stick physical index, Indexes Abnormality judged result, the analysis result of influence factor and physical index；The thing of equipment is surveyed technic index and is paid close attention to and adjust by Instructing manufacture personnel, to ensure that production of cigarettes meets the control standard of technique；
Described process parameter control server (9), for the result analyzed according to data analytics server (7), communication is carried out by technological parameter harvester (4) and cigarette machine electric-control system (3), the relevant parameter that automatic adjustment equipment runs, reduces operator and artificially empirically carries out parameter setting.
2. the control method of the system described in claim 1, it is characterised in that the method comprises the following steps:
1) physical index harvester (2) is to MC2Cigarette physical detection instrument (1) sends instruction, gather the detected value of Medicated cigarette physical index, and transfer data to described application server (5), application server (5) receives data and calculates sample average and standard value by the sample of inspection, and store described real time history/relational database (6), the simultaneously described cigarette machine electric-control system (3) described in technological parameter harvester (4) Real-time Collection, and store data into described real time history/relational database (6) by application server (5)；
2) data analytics server (7) extracts that sentencing of the Medicated cigarette thing measured value, technological parameter instantaneous value and the physical index that preserve in described real time history/relational database (6) is steady, sentence different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and result is fed back to described process parameter control server (9), and carrying out visual presentation in described execute-in-place terminal (8)；
3) the analysis result that process parameter control server (9) obtains by described data analytics server (7), described technological parameter harvester (4) and cigarette machine electric-control system is utilized to carry out data communication, the technological parameter of automatic adjustment equipment, it is ensured that the cigarette quality of production reaches the requirement of technological standards.
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| CN106617280A (en) * | 2016-11-07 | 2017-05-10 | 浙江中烟工业有限责任公司 | Data information acquiring method of cigarette making machine with WIN2 system |
| CN107038254A (en) * | 2017-05-04 | 2017-08-11 | 顾杏春 | Cigarette quality monitoring method and device |
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