CN110348593A - Produce method for early warning, apparatus and system - Google Patents

Produce method for early warning, apparatus and system Download PDF

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Publication number
CN110348593A
CN110348593A CN201910458025.9A CN201910458025A CN110348593A CN 110348593 A CN110348593 A CN 110348593A CN 201910458025 A CN201910458025 A CN 201910458025A CN 110348593 A CN110348593 A CN 110348593A
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measuring device
detected member
process equipment
measuring point
measurement result
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俞朝杰
赵传武
章跃军
赖全辉
李阳
崔利果
张川
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Zhejiang Tuoman Cloud Computing Co Ltd
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Zhejiang Tuoman Cloud Computing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
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  • Manufacturing & Machinery (AREA)
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Abstract

The invention discloses a kind of production method for early warning, apparatus and system, belong to manufacturing technology field.The method is applied to cloud platform, which comprises receives the measurement result of the measuring point for each detected member that any measuring device uploads, the measuring point is the corresponding measuring point of scheduled measurement project that the measuring device is configured detection;The variation tendency of the measurement result of the measuring point of multiple detected members of any newest detection of measuring device described in graphical representation;So as to manually monitor any measuring device each detected member detected measuring point measurement result, to monitor the corresponding process equipment of measuring device detected member detected with the presence or absence of the trend for producing unqualified detected member, with the timely manufacturing parameter for adjusting corresponding process equipment, the generation of underproof detected member is avoided;Solve the problems, such as that the production qualification rate of workpiece in the related technology is low;Achieve the effect that improve and has produced qualification rate in production.

Description

Produce method for early warning, apparatus and system
Technical field
The present invention relates to manufacturing technology field, in particular to a kind of production method for early warning, apparatus and system.
Background technique
Bearing is that a kind of important components in contemporary mechanical equipment need to detect before coming into operation after Production of bearing Whether each bearing of production is qualified, and underproof bearing needs to abandon or do over again, and qualified bearing could dispatch from the factory and come into operation.
Currently, using measuring device be consecutively detected multiple bearings it is unqualified when, staff can inquire production, and this is more The lathe for machining of a bearing is adjusted the lathe for machining, regenerates the underproof bearing of output to avoid lathe for machining.So And be consecutively detected multiple bearings it is unqualified before, which still produces multiple underproof bearings, leads to axis The production qualification rate held is low, causes waste of material, time waste etc..
Summary of the invention
Production qualification rate in order to solve the problems, such as workpiece in the prior art is low, and the embodiment of the invention provides a kind of lifes Produce method for early warning, apparatus and system.The technical solution is as follows:
In a first aspect, providing a kind of production method for early warning, the method is applied to cloud platform, which comprises
The measurement result of the measuring point for each detected member that any measuring device uploads is received, the measuring point is The measuring device is configured the corresponding measuring point of scheduled measurement project of detection;
The measurement of the measuring point of multiple detected members of any newest detection of measuring device described in graphical representation As a result variation tendency.
Optionally, the method also includes:
Obtain the measurement result of the measuring point of multiple detected members of the newest detection of measuring device;
Determine that corresponding process equipment whether there is according to the measurement result of the measuring point of the multiple detected member The trend of unqualified detected member is produced, the process equipment is the process equipment for processing the multiple detected member;
If there is the trend for producing unqualified detected member in the process equipment, to what is bound with the measuring device Terminal device sends the prompt information of the manufacturing parameter for prompting to correct the process equipment.
Optionally, the measurement result of the measuring point according to the multiple detected member determines that corresponding processing is set The standby trend with the presence or absence of the unqualified detected member of production, comprising:
Obtain the quantity for being located at early warning section in the measurement result of the measuring point of the multiple detected member;
When the quantity for being located at the early warning section reaches the second quantity or reaches predetermined ratio, determine that corresponding processing is set It is standby to there is the trend for producing unqualified detected member.
Optionally, the method also includes:
Receive the heartbeat signal that each measuring device uploads;
The measuring device is labeled as operating status according to the heartbeat signal that each measuring device is sent;
When continuing not receive the heartbeat signal that any measuring device is sent and reaching preset duration, by any measurement Device flag is off-line state;
Show that the working condition of each measuring device, the working condition include operating status, off-line state.
Optionally, the method also includes:
For being marked as the measuring device of operating status, statistics current time and it is last receive measurement result when Between be spaced;
When the corresponding time interval of any measuring device reaches capacity threshold value, then show for prompting any measurement to set The prompt information of standby operation exception, and/or, it is sent to the terminal device bound with any measuring device described for prompting The prompt information of any measuring device operation exception.
Optionally, the method also includes:
The measurement portion of each detected member is determined according to the measurement result of the measuring point of each detected member Whether position is qualified;
Show that the testing result of each detected member, the testing result include qualified and unqualified;And/or
The scheduled measurement project of any detected member correspond to measuring point it is unqualified when, show for prompt correction described in The prompt information of the manufacturing parameter of process equipment;And/or show scheduled measurement project pair for prompting any detection piece Answer the underproof prompt information in measuring point.
Second aspect provides a kind of computer readable storage medium, is stored in the computer readable storage medium One or more instruction, it is one or more than one the processor being measured in equipment is instructed to realize the when executing On the one hand and any optional embodiment of first aspect involved in produce method for early warning, alternatively, it is one or one with On instruction realize involved by first aspect and any optional embodiment of first aspect when being executed by the processor in cloud platform And production method for early warning.
The third aspect, provides a kind of production prior-warning device, and described device includes:
Memory and processor;
At least one program instruction is stored in the memory;
The processor, by loading and executing at least one program instruction to realize first aspect and first party Method for early warning is produced involved in any optional embodiment in face.
Fourth aspect provides a kind of production early warning system, the system comprises at least one measuring device, cloud platform, At least one terminal device, the measuring device and the cloud platform, which are established, to be communicated to connect, the cloud platform and described at least one A terminal device establishes communication connection, in which:
Each measuring device to the cloud platform its detect each detected member measuring point measurement result, The measuring point is the corresponding measuring point of scheduled measurement project that the measuring device is configured detection;
The cloud platform receives the measurement result of the measuring point for each detected member that any measuring device uploads, described Measuring point is the corresponding measuring point of scheduled measurement project that the measuring device is configured detection;
The measurement of the measuring point of multiple detected members of any newest detection of measuring device described in graphical representation As a result variation tendency;
Determine that corresponding process equipment whether there is according to the measurement result of the measuring point of the multiple detected member The trend of unqualified detected member is produced, the process equipment is the process equipment for processing the multiple detected member;
If there is the trend for producing unqualified detected member in the process equipment, to what is bound with the measuring device Terminal device sends the prompt information of the manufacturing parameter for prompting to correct the process equipment.
Optionally, the system also includes the bracelet equipment bound with each terminal device, in which:
When the terminal device receives the prompt information for the manufacturing parameter for prompting to correct the process equipment, The bracelet equipment of Xiang Yuqi binding sends described for prompting to correct the prompt information of the manufacturing parameter of the process equipment;
When the bracelet equipment receives the prompt information for the manufacturing parameter for prompting to correct the process equipment, shake It moves and shows described for prompting to correct the prompt information of the manufacturing parameter of the process equipment.
Technical solution provided in an embodiment of the present invention has the benefit that
By receiving the measurement result of the measuring point for each detected member that any measuring device uploads, the measuring point It is configured the corresponding measuring point of scheduled measurement project of detection for measuring device;The newest inspection of any measuring device of graphical representation The variation tendency of the measurement result of the measuring point for the multiple detected members surveyed, is detected manually to monitor any measuring device Each detected member measuring point measurement result, to monitor the corresponding processing of measuring device detected member detected Equipment is avoided not with the presence or absence of the trend for producing unqualified detected member with the timely manufacturing parameter for adjusting corresponding process equipment The generation of qualified detected member;Solve the problems, such as that the production qualification rate of workpiece in the related technology is low;Raising production is reached The effect of middle production qualification rate.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing.
Fig. 1 is a kind of schematic diagram of implementation environment shown in an exemplary embodiment of the invention;
Fig. 2 is the method flow diagram of production method for early warning provided by one embodiment of the present invention;
Fig. 3 is the trend chart of the measured value of a measuring device provided by one embodiment of the present invention;
Fig. 4 is determining process equipment provided by one embodiment of the present invention becoming with the presence or absence of the unqualified detected member of production The flow chart of gesture.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention Formula is described in further detail.
Fig. 1 is a kind of schematic diagram of implementation environment shown in an of the invention exemplary embodiment, the implementation environment include: to A few measuring device 110, at least one hub (HUB) 120 and cloud platform 130, in which:
Each measuring device 110 is connected at least one corresponding hub 120, and hub 120 is that each measurement is set Standby 110 provide network transmission function, and hub 120 is responsible for the information data between each measuring device 110 and cloud platform 130 and is turned Hair.Optionally, hub 120 is at least one 110 centrally connected power supply of measuring device.
Hub 120 is connected by cable network or wireless network with cloud platform 130.Wherein, cloud platform 130 can be One server, or the server cluster being made of multiple servers.
Optionally, which further includes at least one client, and cloud platform 130 can pass through wired or wireless network Network is connect with the terminal device 140 where client, and client said here is the client for managing measuring device 110 End.
Optionally, which can also include the bracelet equipment bound with terminal device 140 where each client 150。
Wherein, each measuring device 110 in the implementation environment is responsible for the inspection of a measure the item of a detected member It surveys;Multiple measuring devices 110 in the implementation environment can be each responsible for the detection of each measure the item an of detected member;This Measuring device 110 in application can be any equipment for measurement, and the application is that micrometer is lifted with measuring device 110 Example explanation, is illustrated by bearing of detected member;Measure the item involved in the application is a production of detected member The measuring point of product, for example, bearing measure the item may include bearing outer ring width, inner race width, inner ring internal diameter, inner ring Channel, side-sway, height etc., operator can be directed to measurement item by measuring device 110 by detected member feeding to position is detected Mesh is sampled, and sampled data can be used for determining whether the corresponding measuring point of the measure the item is qualified.
In the application, when hub newly connects a measuring device, its identification code is sent to hub by measuring device; Hub sends the configuring request for carrying the identification code to cloud platform;Cloud platform is when receiving the configuring request, inquiry With the code identification binding measurement configuration information, the measurement configuration information include the measuring device measure the item and by The information of detection piece;Measurement configuration information is transmitted to measuring device by hub by cloud platform.Optionally, measuring device at After function parses the measurement configuration information that cloud platform is sent, show for prompting configuration successful or the successful prompt information of initialization, The prompt information can be mentioned with any one of text displaying, voice prompting, buzzer prompt, indicator light prompt etc. Show.
Wherein, each measuring device (refers to its measurement item being configured for the scheduled measurement project of each detected member Mesh) carry out third number of times sampling obtain third quantity sampled data;Calculate the mean value of third quantity sampled data Obtain the measurement result of the corresponding measuring point of scheduled measurement project of each detected member.
In actual implementation, measuring device side operator can be according to the scheduled measurement project of measuring device by detected member Installation makes the corresponding measuring point of scheduled measurement project of detected member be measured equipment and is detected to check bit;Measurement is set It is standby to measure sampling to the corresponding measuring point of scheduled measurement project.
Optionally, measuring device is determined according to the measurement result of the corresponding measuring point of scheduled measurement project of detected member Corresponding process equipment is with the presence or absence of the trend for producing unqualified detected member, and for details, reference can be made to several steps as shown in Figure 4;Or The measurement result of the corresponding measuring point of scheduled measurement project of each detected member is uploaded to cloud platform by person, measuring device, Corresponding production equipment is determined with the presence or absence of the trend for producing unqualified detected member by cloud platform, for details, reference can be made to as shown in Figure 4 Several steps.
Optionally, measurement configuration information further includes the specification reference information of scheduled measurement project, the specification reference information packet Include tolerance limit/USL, lower variation of tolerance/LSL, tolerance multiple, maximum value, minimum value, variate-value, the equal variable of AB, in mean value at least It is a kind of.
Referring to FIG. 2, it illustrates the method flow diagram of production method for early warning provided by one embodiment of the present invention as schemed Shown in 2, which may include:
Step 210, the measurement result of the measuring point for each detected member that any measuring device uploads, the measurement are received Position is the corresponding measuring point of scheduled measurement project that measuring device is configured detection.
Step 220, the measurement of the measuring point of multiple detected members of the newest detection of any measuring device of graphical representation As a result variation tendency.
In conclusion method provided in an embodiment of the present invention, is detected by receiving any each of measuring device upload The measurement result of the measuring point of part, the measuring point are the corresponding measurement of scheduled measurement project that measuring device is configured detection Position;The variation of the measurement result of the measuring point of multiple detected members of the newest detection of any measuring device of graphical representation becomes Gesture, so as to manually monitor any measuring device each detected member detected measuring point measurement result, with monitoring should The corresponding process equipment of measuring device detected member detected is with the presence or absence of the trend for producing unqualified detected member, with timely The manufacturing parameter for adjusting corresponding process equipment, avoids the generation of underproof detected member;Solve the life of workpiece in the related technology Produce the low problem of qualification rate;Achieve the effect that improve and has produced qualification rate in production.
Do not conform to referring to FIG. 4, it illustrates determining process equipments provided by one embodiment of the present invention with the presence or absence of production The flow chart of the trend of lattice detected member.
Step 410, the scheduled measurement project for obtaining the first quantity detected member of the newest detection of measuring device is corresponding The measurement result of measuring point.
Wherein, the first quantity can be set by developer, also can be customized by users, and the value of the first quantity is greater than 1.
Step 420, according to the measurement knot of the corresponding measuring point of scheduled measurement project of the first quantity detected member Fruit determines corresponding process equipment with the presence or absence of the trend for producing unqualified detected member, which is to process first quantity The process equipment of a detected member.
The specific implementation of this step can be with are as follows: the scheduled measurement project for obtaining above-mentioned first quantity detected member is corresponding It is located at the quantity in early warning section in the measurement result of measuring point;Reach the second quantity in the quantity between precautionary areas or reaches When to predetermined ratio, determine that corresponding process equipment has the trend for producing unqualified detected member.Wherein, the second quantity, predetermined Ratio can be set by developer, also can be customized by users.Two early warning sections may be present in actually realization, one of them The upper limit value in early warning section is tolerance limit/USL and lower limit value is tolerance limit/USL-2K, the upper limit in another early warning section Value is lower variation of tolerance/LSL+2K and lower limit value is lower variation of tolerance/LSL, and K=(USL-LSL)/8, USL is tolerance limit, LSL is Lower variation of tolerance.
For example, if the measurement of the corresponding measuring point of scheduled measurement project of 10 detected members continuously detected As a result the quantity into early warning section reaches 4, it is determined that process equipment is with the presence or absence of the trend for producing unqualified detected member.
Optionally, it is determined according to the measurement result of the corresponding measuring point of scheduled measurement project of each detected member each Whether the corresponding measuring point of scheduled measurement project of detected member is qualified, and specific implementation can be with are as follows: in the predetermined of detected member When the measurement result of the corresponding measuring point of measure the item is higher than tolerance limit or is lower than lower variation of tolerance, detected member is determined Scheduled measurement project corresponds to that measuring point is unqualified namely detected member is unqualified;In the scheduled measurement project pair of detected member The measurement result for the measuring point answered is less than or equal to tolerance limit and is more than or equal to lower variation of tolerance, it is determined that detected member makes a reservation for Measure the item is qualified;Scheduled measurement project corresponds to that the upper limit value of the acceptability limit of measuring point is tolerance limit, lower limit value is public Poor lower limit.
In one example, the testing result of the scheduled measurement project of each detected member is shown, scheduled measurement project Testing result includes qualified, unqualified.In one example, the detection knot of the scheduled measurement project of each detected member is shown Fruit, the testing result of scheduled measurement project include good, qualified, overproof;Wherein, measurement result>USL or measurement result<LSL, Then will test result be determined as it is overproof;USL >=measurement result >=USL-2K or LSL≤measurement result≤LSL+2K, detection It as a result is qualification;LSL+2K≤measurement result < USL-2K, testing result are good;Optionally, in the form of Long-term change trend figure Show the measurement result of the corresponding measuring point of scheduled measurement project of the first quantity detected member of newest detection, detection knot Fruit is that overproof measurement result is shown according to the first color, and testing result is that qualified measurement result is shown according to the second color, Testing result is that underproof measurement result is shown according to third color, and the first color, the second color and third color can be with It is set by developer, also be can be customized by users, such as the first color is red, the second color is green, and third color is Yellow.
Step 430, if the process equipment has the trend for producing unqualified detected member, to the measuring device The terminal device of binding sends the prompt information of the manufacturing parameter for prompting to correct the process equipment.
Wherein, process equipment can be the scheduled measurement item purpose equipment of processing the first quantity detected member.It is optional , measuring device can also directly be shown for prompting in the trend for detecting the unqualified detected member of process equipment presence production Correct the prompt information of the manufacturing parameter of process equipment.Optionally, which includes the information of the process equipment, and processing is set Standby information may include at least one of identification number, the location information of process equipment, title.Measuring device can be by following several Kind mode obtains the information of process equipment: the first, process equipment inquiry request is sent to cloud platform;Cloud platform is according to the processing The information of equipment query request inquiry and the process equipment of measuring device binding;It is corresponding that measuring device is stored in cloud platform Process equipment, the measuring device are used to detect the detected member after process equipment processing;Second, the measurement that cloud platform issues It include the information of process equipment in configuration information.
Optionally, when terminal device receives the prompt information of the manufacturing parameter for prompting to correct the process equipment, The bracelet equipment of Xiang Yuqi binding sends described for prompting to correct the prompt information of the manufacturing parameter of the process equipment;It is described When bracelet equipment receives the prompt information for the manufacturing parameter for prompting to correct the process equipment, shakes and show described For prompting to correct the prompt information of the manufacturing parameter of the process equipment.
Optionally, when any detected member is unqualified, mentioning for the manufacturing parameter for prompting correction process equipment is shown Show information;And/or it shows for prompting the underproof prompt information of detected member.
Optionally, the corresponding measurement portion of scheduled measurement project of the 4th quantity detected member of measuring device detection is obtained The measurement result of position;According to the measurement result meter of the corresponding measuring point of scheduled measurement project of the 4th quantity detected member Calculate the Measure of Process Capability and capacity of equipment index of measuring device;When Measure of Process Capability is less than corresponding lower limit threshold value, show For prompting the first warning message of Measure of Process Capability exception;When capacity of equipment index is less than corresponding lower limit threshold value, show For prompting the second warning message of capacity of equipment exponential anomaly.Wherein, the 4th quantity can be set by developer, can also be by User is customized, such as the 4th quantity can be 125.
Optionally, the trend chart of Measure of Process Capability is shown;And/or the variation tendency of presentation device Capability index Figure.
Optionally, cloud platform show for prompt correction process equipment manufacturing parameter prompt information after, inquiry and Measuring device or the contact method of the associated administrative staff of process equipment, the contact method include cell-phone number, user account, connection It is at least one of address;The manufacturing parameter for prompting correction process equipment is sent according to the contact method of the administrative staff Prompt information.
Optionally, cloud platform is when the Measure of Process Capability for determining measuring device is less than corresponding lower limit threshold value, to the survey Amount equipment sends first warning message or sends first warning message according to the associated administrative staff of the measuring device, So that measuring device side operator utilizes the measurement of measuring device progress detected member according to the stopping of the first warning message.It is optional , for cloud platform when the capacity of equipment index for determining measuring device is less than corresponding lower limit threshold value, sending to the measuring device should Second warning message sends second warning message according to the associated administrative staff of the measuring device, so as to measuring device Side operator stops the measurement that detected member is carried out using measuring device according to the second warning message.
In general, replace each measuring device object detected (for example, replacement with model detected member not With measuring point or directly replace the product type of detected member) when, the measurement that administrative staff can modify the measuring device is matched Confidence breath.
Optionally, measuring device receives the updated measurement configuration information that cloud platform is sent, the measurement configuration information packet Include information (product type for example including detected member), the scheduled measurement project of detected member and the specification ginseng of detected member Examine at least one of information;It shows updated measurement configuration information, is referred to for measuring device side operator, such as replacement symbol Close the detected member of the product type of modification;And it is worked according to the updated measurement configuration information.Wherein, to measurement The update of configuration information includes addition, modification and deletion specification reference information.
In one example, the updated measurement configuration information that cloud platform is sent is by operator directly in cloud platform Setting.In another example, the updated measurement configuration information that cloud platform is sent can be by administrative staff in terminal device Upper setting, is uploaded to cloud platform.
In actual implementation, a measuring device can be with the management account relating of multiple administrative staff, these administrative staff Its management account can be utilized to log in the application program for managing measuring device on the terminal device, its pipe can be inquired in APP The measurement configuration information of the measuring device of reason is simultaneously modified, and terminal device generates updated measuring configuration according to modification content Information is simultaneously uploaded to cloud platform, so that updated measurement configuration information is transmitted to measuring device by cloud platform.It needs to illustrate Be: the management account of an administrative staff can also be associated with multiple measuring devices, so as to can be realized this more by the administrative staff The management of a measuring device.
Optionally, administrative staff can add new measuring device in the APP in cloud platform or terminal device, can also delete The measurement configuration information of each measuring device and/or the facility information of measuring device can also be checked and be modified to measuring device, The facility information of middle measuring device includes device name, unique code identification, device type (for example, micrometer), data sheet Position (for example, um), associate management personnel, device descriptive information.It should be understood that while deleting measuring device, cloud platform Delete measurement configuration information associated with the measuring device.
Measuring device may include that display screen or measuring device can be connect with display screen in the application, utilize the display screen exhibition Show the testing result of the scheduled measurement project of each detected member, the corresponding measurement portion of scheduled measurement project of each detected member Position whether qualification, Measure of Process Capability, capacity of equipment index etc. information.Optionally, another figure in the display screen of measuring device Changing number is that dial plate shows each data.
In actual implementation, measuring device records its measured value according to preset frequency;And in the feeding process of detected member And in blanking process, the measured value of measuring device is not the measured value (that is, sampled data) of scheduled measurement project.It is optional , measuring device determines according to the specifications parameter information of its scheduled measurement project and the measured value of measuring device and is in feeding shape The sample states of state, blanking state or scheduled measurement project.Specifically, be illustrated by micrometer of measuring device, As shown in figure 3, working as | measured value | decrease below S* | tolerance limit-lower variation of tolerance | when, determine that measuring device enters feeding shape State;Start timing after into feeding device, when timing reaches the delay of preset feeding, the measured value of measuring device is determined For sampled data, after continuously recording third quantity sampled data, the prompt information for prompting replacement detected member can be shown, So that measuring device side operator is according to the prompt information blanking and by new detected member feeding.Hereafter, measuring device In | measured value | > S* | tolerance limit-lower variation of tolerance | when, determine that measuring device enters blanking state, into blanking state after survey Amount equipment | measured value | when reduction, determine that blanking state terminates.Wherein, S is tolerance multiple.
Optionally, measuring device can the current working condition of real-time exhibition, including feeding state, blanking state, sampling shape State.
Optionally, it if not entering feeding state in scheduled duration after blanking state, shows for prompting quilt The prompt information of detection piece feeding, and/or, this is sent for prompting the prompt information of detected member feeding, Yun Ping to cloud platform Platform shows that the corresponding abnormality code of the prompt information and platform inquire the management of operator associated with the measuring device Account sends this for prompting the prompt information of detected member feeding to the terminal device where the APP for logging in the management account; Terminal device shows the prompt information, and, which is transmitted to the bracelet equipment with terminal device binding, bracelet Equipment can vibration prompting operator's feeding.
In actual implementation, after measuring device establishes communication connection by hub and cloud platform, at interval of the first duration A heartbeat signal is sent to cloud platform;Cloud platform will corresponding measuring device mark according to the heartbeat signal that each measuring device is sent It is denoted as operating status;Cloud platform continue not receive heartbeat signal reach the second duration (that is, preset duration) when, will measure Device flag is off-line state, and the second duration is greater than the first duration.Wherein, the first duration, the second duration can be by developers Setting, such as the first duration can be 1 minute, and the second duration can be 5 minutes.Optionally, the work of each measuring device is shown Make state, the working condition includes operating status, off-line state.
Optionally, if cloud platform receive any one measuring device transmission measurement result be it is good when, state is denoted as good It is good, the measuring device can also be shown with green;When the newest measurement result of measuring device is qualification, and when being not good, shape State is denoted as qualification, can also show the measuring device with green;When the measurement result of measuring device is unqualified, as overproof data When, state be denoted as it is overproof, can also be with the red display measuring device.
In addition, the state of each measuring device can be shown on a display screen at cloud platform, own under its company of real-time exhibition The presence of measuring device, different conditions are identified with different colours;Different types of measuring device, it is also possible to different icons mark Know.
Optionally, the every detection for completing a detected member of measuring device, then will be in the detection information of each detected member Reach cloud platform, detection information said here includes the measurement result of the corresponding measuring point of scheduled measurement project, according to adopting Sample data determine the value, the identification code of measuring device, time of measuring of each specifications parameter in each specifications parameter information At least one of.
Optionally, can be shown at cloud platform the state of each each measuring device managed with cloud platform, measurement result, The variation tendency of measurement result.Different types of measurement result is identified with different colours, and the change of data is observed and measured convenient for user Change trend facilitates user to carry out early warning, evade bad production process.For example, cloud platform is detecting that any measuring device is selected When middle, the trend chart of newest 50 measurement results of the graphical representation measuring device.
Optionally, for being marked as the measuring device of operating status, cloud platform counts current time and last receives To the time interval of measurement result;When the corresponding time interval of any measuring device reaches capacity threshold value, then show for prompting The prompt information of any measuring device operation exception, and/or, it is sent out to the terminal device bound with any measuring device Send the prompt information for prompting any measuring device operation exception.Optionally, it receives for prompting any survey The bracelet device forwards that the terminal device of the prompt information of equipment operation exception is bound to it are measured, which receives this and mention It shakes and shows when showing information, be difficult to prompt failure caused by discovering the prompt of terminal device to avoid operator in workshop Problem.
A kind of computer readable storage medium that one embodiment of the invention also provides, in the computer readable storage medium It is stored with one or more instruction, one or more than one instruction is by the processing in cloud platform or measuring device Device is realized when executing produces method for early warning involved in any of the above-described embodiment.
One embodiment of the invention also provides a kind of production prior-warning device, and described device includes: memory and processor;Institute It states and is stored at least one program instruction in memory;The processor is referred to by loading and executing at least one program It enables and produces method for early warning involved in any of the above-described embodiment to realize.
Term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or hidden Quantity containing indicated technical characteristic.The feature of " first ", " second " that limit as a result, can express or implicitly include one A or more this feature.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two with On.
Those of ordinary skill in the art will appreciate that realizing that all or part of the steps of above-described embodiment can pass through hardware It completes, relevant hardware can also be instructed to complete by program, the program can store in a kind of computer-readable In storage medium, storage medium mentioned above can be read-only memory, disk or CD etc..
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of production method for early warning, which is characterized in that the method is applied to cloud platform, which comprises
The measurement result of the measuring point for each detected member that any measuring device uploads is received, the measuring point is described Measuring device is configured the corresponding measuring point of scheduled measurement project of detection;
The measurement result of the measuring point of multiple detected members of any newest detection of measuring device described in graphical representation Variation tendency.
2. the method according to claim 1, wherein the method also includes:
Obtain the measurement result of the measuring point of multiple detected members of the newest detection of measuring device;
Determine corresponding process equipment with the presence or absence of production according to the measurement result of the measuring point of the multiple detected member The trend of unqualified detected member, the process equipment are the process equipment for processing the multiple detected member;
If there is the trend for producing unqualified detected member in the process equipment, to the terminal bound with the measuring device Equipment sends the prompt information of the manufacturing parameter for prompting to correct the process equipment.
3. according to the method described in claim 2, it is characterized in that, the measurement portion according to the multiple detected member The measurement result of position determines corresponding process equipment with the presence or absence of the trend for producing unqualified detected member, comprising:
Obtain the quantity for being located at early warning section in the measurement result of the measuring point of the multiple detected member;
When the quantity for being located at the early warning section reaches the second quantity or reaches predetermined ratio, determine that corresponding process equipment is deposited In the trend for producing unqualified detected member.
4. the method according to claim 1, wherein the method also includes:
Receive the heartbeat signal that each measuring device uploads;
The measuring device is labeled as operating status according to the heartbeat signal that each measuring device is sent;
When continuing not receive the heartbeat signal that any measuring device is sent and reaching preset duration, by any measuring device Labeled as off-line state;
Show that the working condition of each measuring device, the working condition include operating status, off-line state.
5. the method according to claim 1, wherein the method also includes:
For being marked as the measuring device of operating status, count between current time and the last time for receiving measurement result Every;
When the corresponding time interval of any measuring device reaches capacity threshold value, then show for prompting any measuring device behaviour Make abnormal prompt information, and/or, it is sent to the terminal device bound with any measuring device described any for prompting The prompt information of measuring device operation exception.
6. the method according to claim 1, wherein the method also includes:
The measuring point for determining each detected member according to the measurement result of the measuring point of each detected member is No qualification;
Show that the testing result of each detected member, the testing result include qualified and unqualified;And/or
The scheduled measurement project of any detected member correspond to measuring point it is unqualified when, show for prompt correction process equipment Manufacturing parameter prompt information, the process equipment is the process equipment for processing the multiple detected member;And/or it shows Scheduled measurement project for prompting any detection piece corresponds to the underproof prompt information in measuring point.
7. a kind of computer readable storage medium, one or more finger is stored in the computer readable storage medium Enable, which is characterized in that it is one or it is more than one instruction by cloud platform processor execute when realize claim 1 to Any production method for early warning in 6.
8. a kind of production prior-warning device, which is characterized in that described device includes:
Memory and processor;
At least one program instruction is stored in the memory;
The processor is realized any described in claim 1 to 6 by loading and executing at least one program instruction Production method for early warning.
9. a kind of production early warning system, which is characterized in that the system comprises at least one measuring device, cloud platform, at least one A terminal device, the measuring device and the cloud platform, which are established, to be communicated to connect, the cloud platform and at least one described terminal Equipment establishes communication connection, in which:
Each measuring device to the cloud platform its detect each detected member measuring point measurement result, it is described Measuring point is the corresponding measuring point of scheduled measurement project that the measuring device is configured detection;
The cloud platform receives the measurement result of the measuring point for each detected member that any measuring device uploads, the measurement Position is the corresponding measuring point of scheduled measurement project that the measuring device is configured detection;
The measurement result of the measuring point of multiple detected members of any newest detection of measuring device described in graphical representation Variation tendency;
Determine that corresponding process equipment does not conform to the presence or absence of production according to the measurement result of the measuring point of multiple detected members The trend of lattice detected member, the process equipment are the process equipment for processing the multiple detected member;
If there is the trend for producing unqualified detected member in the process equipment, to the terminal bound with the measuring device Equipment sends the prompt information of the manufacturing parameter for prompting to correct the process equipment.
10. system according to claim 9, which is characterized in that the system also includes what is bound with each terminal device Bracelet equipment, in which:
When the terminal device receives the prompt information for the manufacturing parameter for prompting to correct the process equipment, to Its bracelet equipment bound sends described for prompting to correct the prompt information of the manufacturing parameter of the process equipment;
When the bracelet equipment receives the prompt information for the manufacturing parameter for prompting to correct the process equipment, vibration is simultaneously It shows described for prompting to correct the prompt information of the manufacturing parameter of the process equipment.
CN201910458025.9A 2019-05-29 2019-05-29 Produce method for early warning, apparatus and system Pending CN110348593A (en)

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Application publication date: 20191018