CN110794265A - Test system applying safety instrument - Google Patents
Test system applying safety instrument Download PDFInfo
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- CN110794265A CN110794265A CN201910977152.XA CN201910977152A CN110794265A CN 110794265 A CN110794265 A CN 110794265A CN 201910977152 A CN201910977152 A CN 201910977152A CN 110794265 A CN110794265 A CN 110794265A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
Abstract
The application discloses test system of applied safety instrument, the identification code label that contains identification information has been set up on the product that awaits measuring, the identification information of product and the standard test group test data that corresponds have been stored in the server, the terminal can obtain the standard test group test data that the identification information that scanning equipment discerned corresponds from the server, the terminal can be automatic according to the standard test group test data that obtains, control safety instrument tests the product that awaits measuring, and obtain the test result, will contain the identification information of the product that awaits measuring, the test data, the test result, place production line storage to the server, thereby reached the purpose of automatic standard test group test data of transfer and storage test information, the data that involves in the whole test procedure all have the memory record in the server, the problem that test information can't be traced back has been avoided.
Description
Technical Field
The application relates to the technical field of testing, in particular to a testing system applying a safety gauge.
Background
The safety instrument is an instrument capable of performing a voltage withstand measurement test on a high-voltage product, and is mainly used for comprehensively testing the safety performance of whether the product leaks electricity or is grounded well and does not hurt the personal safety. At present, automatic testing is comprehensively popularized, but in the automatic testing process, the testing process is not controlled, the products in the later period have problems, the testing information cannot be traced, and the reason is not easy to find.
Disclosure of Invention
The application aims at providing a test system of using ann rule appearance to when solving ann rule appearance automatic test among the correlation technique, the testing process is uncontrolled, and later stage product goes wrong, and test information can't be traced back, is difficult for pinpointing the problem of reason.
The purpose of the application is realized by the following technical scheme:
a test system using an safety gauge, comprising: the system comprises a server, a terminal, a safety gauge and scanning equipment; wherein the content of the first and second substances,
the server is used for storing the identification information of the products on the production line and the corresponding standard test group test data in the database; an identification code label containing the identification information is arranged on the product to be tested;
the scanning device is used for scanning the identification code label on the product to be tested to obtain the identification information of the product to be tested, and sending the identification information to the server through the terminal;
the server is also used for searching corresponding standard test group test data according to the received identification information of the product to be tested and sending the standard test group test data to the terminal;
and the terminal is used for controlling the safety instrument to test the product to be tested according to the standard test group test data, acquiring the test data, judging whether the test is qualified according to the acquired test data to obtain a test result, and uploading the test information to the server for storage, wherein the test information comprises the identification information of the product to be tested, the test data, the test result and the production line.
Optionally, the server is further configured to store the test information of the product to be tested in an account of the current test user.
Optionally, the server is further configured to determine a production line where the terminal is currently located according to a pre-stored correspondence between the terminal and the production line.
Optionally, the terminal is further configured to set standard test group test data of the product on the production line according to an input operation of a current test user, and upload the standard test group test data to the server for storage.
Optionally, when the test is judged to be qualified according to the collected test data, the terminal is specifically configured to respectively judge whether the collected current and voltage are qualified.
Optionally, the terminal is further configured to query, after receiving a query instruction carrying a query condition, the stored test information from the server according to the query condition.
Optionally, the terminal is further configured to calculate, according to the queried test information, the total number of the products to be tested, the test qualification number, the test qualification rate, the test non-qualification number, the test non-qualification rate, and the number of repeated tests within a preset time, and derive a calculation result.
Optionally, the system further comprises user equipment;
and the user equipment is used for inquiring the test information stored in the server.
Optionally, the terminal is further configured to record the test time of the product to be tested and upload the test time to the server for storage.
Optionally, the system further comprises an automatic testing device, a checking tool and a main control board;
the automatic testing device and the checking tool are connected with the terminal through the main control board;
the automatic testing device is used for automatically controlling a production line to provide the to-be-tested product for the safety gauge;
the terminal is also used for controlling the automatic testing device to be connected with the safety gauge through the main control board when the product to be tested needs to be tested; when the safety gauge needs to be checked, the main control board controls the checking tool to be connected with the safety gauge, controls the safety gauge to be matched with the checking tool according to the testing data of the checking testing group to realize self checking of the safety gauge, collects the checking data, and judges whether the checking is qualified or not according to the collected checking data.
This application adopts above technical scheme, has following beneficial effect:
according to the scheme, the identification code label containing the identification information is arranged on the product to be tested, the identification information of the product and the corresponding standard test group test data are stored in the server, the terminal can acquire the standard test group test data corresponding to the identification information identified by the scanning equipment from the server, the terminal can automatically control the safety instrument to test the product to be tested according to the acquired standard test group test data, the test result is obtained, the identification information, the test data and the test result of the product to be tested are stored in the server on the production line, the purpose of automatically calling the standard test group test data and storing the test information is achieved, the data related to the whole test process are stored and recorded in the server, and the problem that the test information cannot be traced is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a test system using a safety gauge according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail below. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without making any creative effort, shall fall within the protection scope of the present application.
The safety instrument is an instrument capable of performing a voltage withstand measurement test on a high-voltage product, and is mainly used for comprehensively testing the safety performance of the product, such as whether the product leaks electricity or not, whether the product is well grounded or not, and whether personal safety is hurt or not. At present, automatic testing is comprehensively popularized, but in the automatic testing process, the testing process is not controlled, the products in the later period have problems, the testing information cannot be traced, and the reason is not easy to find.
Examples
Referring to fig. 1, fig. 1 is a schematic structural diagram of a test system using a safety gauge according to an embodiment of the present application.
As shown in fig. 1, the present embodiment provides a test system using a safety gauge, including: the system comprises a server 1, a terminal 2, a main control board 3, a safety gauge 5 and scanning equipment 7; wherein the content of the first and second substances,
the server 1 is used for storing the identification information of products on the production line and the corresponding standard test group test data in a database; an identification code label containing the identification information is arranged on the product to be tested;
the scanning device 7 is configured to scan the identification code label on the product to be tested to obtain identification information of the product to be tested, and send the identification information to the server 1 through the terminal 2;
the server 1 is further configured to search for corresponding standard test group test data according to the received identification information of the product to be tested and send the standard test group test data to the terminal 2;
and the terminal 2 is used for controlling the safety instrument 5 to test the product to be tested according to the standard test group test data, acquiring the test data, judging whether the test is qualified according to the acquired test data to obtain a test result, and uploading the test information to the server 1 for storage, wherein the test information comprises the identification information of the product to be tested, the test data, the test result and the production line.
The identification code label can be a one-dimensional code label or a two-dimensional code label. The identification information can be Manufacturing enterprise production process Execution System (MES) codes, the MES is a production informatization management System facing a Manufacturing enterprise workshop Execution layer, and MES code labels are used for management in the MES System, so that the MES codes are more professional and convenient for production. Accordingly, the scanning device may be, but is not limited to, a scanning gun or the like.
The standard test group test data comprises test items, standard values, judgment value upper limits and judgment value lower limits. If the test data collected by a certain test item is 1, the test result is required to be 0-10, the collected test data 1 is compared with the test judgment value of 0-10, the test data is qualified in 0-10, and the test data is not qualified in 0-10. When judging whether the test is qualified according to the acquired test data, the terminal 2 is specifically used for respectively judging whether the acquired current and voltage are qualified, so that the defect of the traditional safety gauge 5 is overcome.
In the scheme of the application, an identification code label containing identification information is arranged on a product to be tested, identification information of the product and corresponding standard test group test data are stored in the server 1, the terminal 2 can acquire the standard test group test data corresponding to the identification information identified by the scanning equipment 7 from the server 1, the terminal 2 can automatically control the safety instrument 5 to test the product to be tested according to the acquired standard test group test data, and obtain a test result, the identification information, the test data and the test result of the product to be tested are stored in the server 1, so that the purposes of automatically calling the standard test group test data and storing the test information are achieved, data related in the whole test process are stored and recorded in the server 1, and the problem that the test information cannot be traced is avoided.
In the test system using the safety instrument 5, the terminal 2 can be a computer and used as a core, can be in communication connection with the scanning device 7 through an RS232 serial port, is in communication connection with the safety instrument 5 through an I/O port, is in communication connection with the server 1 through a local area network, integrates various communication protocols through the terminal 2, breaks through the problem of data communication among different gateways, and stores all test information in the server 1. The local area network may be, but not limited to, a wireless transmission network implemented by using wireless data transmission technologies such as Zigbee.
In some embodiments, as shown in fig. 1, optionally, the test system may further include an automatic test device 4, a verification tool 6, and a main control board 3; the automatic testing device 4 and the checking tool 6 are both connected with the terminal through the main control board 3; the automatic testing device 4 is used for automatically controlling a production line to provide the to-be-tested product for the safety gauge; the terminal 2 is further used for controlling the automatic testing device to be connected with the safety gauge through the main control board when the product to be tested needs to be tested; when the safety gauge needs to be checked, the main control board 3 controls the checking tool 6 to be connected with the safety gauge 5, controls the safety gauge 5 to be matched with the checking tool 6 according to the testing data of the checking and testing group to realize self checking of the safety gauge 5, collects the checking data, and judges whether the checking is qualified or not according to the collected checking data.
The verification of the safety gauge is the verification of the effectiveness of the safety gauge for testing the product to be tested, and is the verification of the self accuracy of the safety gauge so as to improve the testing accuracy.
In specific implementation, optionally, the terminal 2 is further configured to set the verification time of the safety gauge and upload the verification time to the server 1 for storage. Specifically, when the check time is set, the user-defined time can be set, the interval time, the fixed time, the starting time and the like can be set, so that the proper check time can be set independently, and the method is more flexible.
The self-defining time refers to self-defining the verification time at any time according to actual needs.
The interval time refers to every preset time, for example, every 4 hours.
Wherein the fixed time refers to a designated fixed time, such as 8 am and 6 pm of each day.
The automatic testing device can control the flow of the products to be tested on the production line, different products to be tested are provided for the safety instrument, the next product is provided after the test is completed, and the specific implementation mode can refer to the related technology and is not described herein any more.
The verification tool can realize automatic verification of the safety instrument 5, manual verification is omitted, a specific automatic verification scheme can refer to a patent document with the application number of 201420179065.2, and detailed description is omitted here.
In the testing process, the terminal 2 can display the testing situation, so that the user can conveniently know the current testing situation, including the production line, the shift, the user account, the state of the safety instrument, the state of the main control board 3, the network state, the use condition of the scanning device 7, the collected testing data (such as current and voltage), the testing item, the standard value, the upper limit of the judgment value, the lower limit of the judgment value, the testing time, the testing state, the allowable deviation, the testing result and the like.
In addition, whether the test is continued or not after the test fails can be judged according to the input operation of the user, and the like, so that repeated tests can be conveniently carried out.
In implementation, the production order and the order quantity of the product can be directly input by clicking a keyboard, and simultaneously can be input into the terminal 2 through the scanning device 7 and uploaded to the server 1 by the terminal 2 for storage.
In some embodiments, the server 1 may add and delete an account of the test user, so as to manage the test user, and may manage permissions of all accounts of the test system applying the safety compliance apparatus 5, so as to ensure that the account permission used by each person is corresponding responsibility. Based on this, the server 1 is further configured to store the test information of the product to be tested under the account of the current test user. In the embodiment, the products to be tested are stored according to the test users, so that clear division is realized, the test process is clearer and the test process is convenient to trace.
In order to prevent data errors caused by maintenance errors of a test user, production line maintenance can be performed only in the server 1, and the server 1 stores the corresponding relationship between the terminal 2 and the production line in advance, based on which, in some embodiments, the server 1 is further configured to determine the production line where the terminal 2 is currently located according to the pre-stored corresponding relationship between the terminal 2 and the production line. Accordingly, the test information uploaded by the terminal 2 is stored in the corresponding production line.
In some embodiments, the terminal 2 is further configured to query, after receiving a query instruction carrying a query condition, the stored test information from the server 1 according to the query condition. Therefore, when the test information needs to be traced, the terminal 2 can be used for inquiring the historical test information conveniently and quickly, wherein the inquiry condition can be a time condition, for example, from 2019-3-18 to 2019-3-26, and the inquired test information can comprise an order number of a product, test time, a production line where the product is located, a test shift, a test user, a test result and the like.
Optionally, the terminal is further configured to record the test time of the product to be tested and upload the test time to the server for storage, so that the test information can be conveniently queried and traced.
In some embodiments, the terminal 2 is further configured to calculate, according to the queried test information, a total number of the products to be tested, a test qualification number, a test qualification rate, a test non-qualification number, a test non-qualification rate, and a repeated test number within a preset time, and derive a calculation result. Wherein, the repeated test quantity refers to that the same product is tested for 2 times or more than 2 times. In the embodiment, the query result is simply analyzed, the most important information of the user is quickly given, and the user is helped to quickly know the test information.
In some embodiments, optionally, the terminal 2 is further configured to set standard test group test data of the product on the production line according to an input operation of a current test user, and upload the standard test group test data to the server 1 for storage. In this embodiment, the user can independently and autonomously set the test data of the standard test group of each production line at the terminal 2, which better meets the respective requirements and has stronger flexibility.
In some embodiments, optionally, the test system using the safety gauge 5 further includes a user device; the user equipment is configured to query the test information stored in the server 1. The user equipment is in communication connection with the server 1 through the local area network, so that the user can inquire test information on personal equipment, and the method is more convenient.
Optionally, the server is further configured to set a time period for each test shift, and automatically switch the shift after the set time period is reached. For example, setting the day from 8 am to 6 pm as a white shift and the rest as a night shift will realize automatic switching to record the test shift without manual switching, and is more convenient and faster.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments.
It should be noted that, in the description of the present application, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Further, in the description of the present application, the meaning of "a plurality" means at least two unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and the scope of the preferred embodiments of the present application includes other implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present application.
It should be understood that portions of the present application may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following techniques, which are known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It will be understood by those skilled in the art that all or part of the steps carried by the method for implementing the above embodiments may be implemented by hardware related to instructions of a program, which may be stored in a computer readable storage medium, and when the program is executed, the program includes one or a combination of the steps of the method embodiments.
In addition, functional units in the embodiments of the present application may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may also be stored in a computer readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.
Claims (10)
1. A test system using an safety instrument is characterized by comprising: the system comprises a server, a terminal, a safety gauge and scanning equipment; wherein the content of the first and second substances,
the server is used for storing the identification information of the products on the production line and the corresponding standard test group test data in the database; an identification code label containing the identification information is arranged on the product to be tested;
the scanning device is used for scanning the identification code label on the product to be tested to obtain the identification information of the product to be tested, and sending the identification information to the server through the terminal;
the server is also used for searching corresponding standard test group test data according to the received identification information of the product to be tested and sending the standard test group test data to the terminal;
and the terminal is used for controlling the safety instrument to test the product to be tested according to the standard test group test data, acquiring the test data, judging whether the test is qualified according to the acquired test data to obtain a test result, and uploading the test information to the server for storage, wherein the test information comprises the identification information of the product to be tested, the test data, the test result and the production line.
2. The system of claim 1, wherein the server is further configured to store the test information of the product to be tested under the account of the current testing user.
3. The system of claim 1, wherein the server is further configured to determine a current production line in which the terminal is located according to a pre-stored correspondence between the terminal and the production line.
4. The test system of claim 3, wherein the terminal is further configured to set the standard test group test data of the product on the production line according to the input operation of the current test user, and upload the standard test group test data to the server for storage.
5. The test system using the safety instrument according to claim 1, wherein the terminal is specifically configured to respectively determine whether the collected current and voltage are qualified when the test is determined to be qualified according to the collected test data.
6. The test system using the safety instrument according to claim 1, wherein the terminal is further configured to query the stored test information from the server according to the query condition after receiving the query instruction carrying the query condition.
7. The test system using the safety instrument according to claim 6, wherein the terminal is further configured to calculate the total number of the products to be tested, the test qualification number, the test qualification rate, the test non-qualification number, the test non-qualification rate, and the repeated test number within a preset time according to the queried test information, and derive the calculation result.
8. The test system using the safety gauge according to claim 1, further comprising a user device;
and the user equipment is used for inquiring the test information stored in the server.
9. The test system using the safety instrument as claimed in claim 1, wherein the terminal is further configured to record the test time of the product to be tested and upload the test time to the server for storage.
10. The test system applying the safety instrument according to claim 1, further comprising an automatic test device, a verification tool and a main control board;
the automatic testing device and the checking tool are connected with the terminal through the main control board;
the automatic testing device is used for automatically controlling a production line to provide the to-be-tested product for the safety gauge;
the terminal is also used for controlling the automatic testing device to be connected with the safety gauge through the main control board when the product to be tested needs to be tested; when the safety gauge needs to be checked, the main control board controls the checking tool to be connected with the safety gauge, controls the safety gauge to be matched with the checking tool according to the testing data of the checking testing group to realize self checking of the safety gauge, collects the checking data, and judges whether the checking is qualified or not according to the collected checking data.
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| CN111415083A (en) * | 2020-03-18 | 2020-07-14 | Oppo（重庆）智能科技有限公司 | Instrument management method and device, server and computer readable storage medium |
| CN111597405A (en) * | 2020-05-25 | 2020-08-28 | 台山市江口电器制造有限公司 | Method and device for inputting motor information into database, electronic equipment and storage medium |
| CN113014450A (en) * | 2021-02-24 | 2021-06-22 | 北京信而泰科技股份有限公司 | Equipment testing method, device and computer readable medium |
| CN113420574A (en) * | 2021-06-21 | 2021-09-21 | 深圳市华磊迅拓科技有限公司 | Bidirectional data acquisition method and device, electronic equipment and storage medium |
| CN114281619A (en) * | 2021-12-03 | 2022-04-05 | 苏州浪潮智能科技有限公司 | Automatic testing device and method for safety of server |
| TWI823042B (en) * | 2020-12-30 | 2023-11-21 | 新唐科技股份有限公司 | Testing device and operation method thereof |
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| CN114281619B (en) * | 2021-12-03 | 2024-01-16 | 苏州浪潮智能科技有限公司 | Automatic testing device and method for server security |
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