CN105843188B - A kind of cigarette resistance to suction control system and its control method - Google Patents
A kind of cigarette resistance to suction control system and its control method Download PDFInfo
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- CN105843188B CN105843188B CN201610216705.6A CN201610216705A CN105843188B CN 105843188 B CN105843188 B CN 105843188B CN 201610216705 A CN201610216705 A CN 201610216705A CN 105843188 B CN105843188 B CN 105843188B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention relates to a kind of cigarette resistance to suction control system and its control methods.A kind of Cigarette resistance to suction control system, the system is made of MC2 cigarette physical detections instrument, Cigarette Draw Resistance harvester, cigarette machine electric-control system, correlation factor harvester, application server, real time history/relational database, Data analysis server, execute-in-place terminal, correlation factor control server and Industrial Ethernet, and real time history/relational database is made of relational database server and real time historical database server；Present invention formation is a set of to include acquisition, analysis, the complete closed-loop system of control, the intelligent control of real realization Cigarette Draw Resistance.
Description
Technical field
The present invention relates to a kind of cigarette resistance to suction control system and its control methods.
Background technology
Under national " internet+" strategic directing, tobacco productive corporation promotes mobile interchange according to self-growth needs
The information technologies such as net, cloud computing, big data, Internet of Things and production of cigarettes manufacture depth integration, it is proposed that the target of wisdom factory.
In order to realize the target of wisdom factory, it is necessary to first realize the wisdom of production of cigarettes process control.The invention belongs to cigarette
Produce the one side of wisdom technique.
In addition with the increasingly raising of quality of the life and health perception, consumer is to product such as mouthfeel, the tar contents of cigarette
The requirement of matter is higher and higher, therefore the indexs such as Sensory Quality of Cigarette and tar content are attached great importance to during production of cigarettes, and cigarette
Branch resistance to suction has the indexs such as Sensory Quality of Cigarette and tar content important influence.Most of tobacco productive corporation is to Cigarette Draw Resistance
Control, only resides within the subsequent control stage.
The present invention is by gathering many factors such as tobacco structure, equipment impact factor, equipment operation stability, with big
The principle and method of data analysis establish model, draw the principal element for influencing Cigarette Draw Resistance, and pass through control system to equipment
Correlation factor carries out parameter adjustment, and then controls cigarette resistance to suction index, meets cigarette process production standard, and then supports life
Produce the requirement of process control wisdom.
The content of the invention
In order to solve the technical issues of above-mentioned, the present invention provides a kind of Cigarette resistance to suction control system, the system shapes
Acquisition, analysis, the complete closed-loop system controlled, the real intelligent control for realizing Cigarette Draw Resistance are included into a set of.
In order to realize above-mentioned purpose, present invention employs following technical solutions：
A kind of Cigarette resistance to suction control system, the system by MC2 cigarette physical detections instrument, Cigarette Draw Resistance harvester,
Cigarette machine electric-control system, correlation factor harvester, application server, real time history/relational database, Data analysis clothes
Device, execute-in-place terminal, correlation factor control server and the Industrial Ethernet of being engaged in form, and real time history/relational database is by closing
It is that database server and real time historical database server are formed；
The MC2 cigarette physical detection instruments are connected by Ethernet with Cigarette Draw Resistance harvester, according to data
Interactive interfacing agreement obtains the detected value of cigarette resistance to suction index in real time；
The cigarette machine electric-control system and correlation factor harvester access industrial Ethernet, correlation factor include cigarette
Zhi Chongliang, cigarette weight short-term deviation, the long-term deviation of cigarette, compacting end position, close end increment and tobacco structure；Tobacco structure bag
Moisture in cut tobacco value, tobacco fill value, pipe tobacco whole cut rate and pipe tobacco filament broken rate are included, is led to by the automatically controlled data externally provided of cigarette
Agreement is interrogated, by obtaining the instantaneous value of equipment correlation factor, 10 seconds/time of frequency acquisition in real time；
The application server, should for communicating with Cigarette Draw Resistance harvester and correlation factor harvester
The resistance to suction detected value that Cigarette Draw Resistance harvester obtains is saved in relational database with server, will be gathered in correlation factor
Device obtain to real time data initial data and changing value be directly stored in real time historical database, storing frequencies 10 seconds/
It is secondary；
The relational database server, for storing Cigarette Draw Resistance craft quality standard, Cigarette Draw Resistance control figure
The statistical result of upper lower control limit, analysis model and big data analysis；
The real time historical database, for storing the initial data and changing value of the correlation factor of acquisition, data are pressed
Timestamp stores, and the live data values of correlation factor are stored, avoid the error of omission and incorrect posting of data, realize the weight of production process
It is existing；
The data analytics server, for surveying index progress Detection of Stability to Cigarette Draw Resistance object and sentencing different；First
The resistance to suction technological standards of the production cigarette trade mark are obtained, acquisition in real time is judged based on big data resistance to suction trend computation model by establishing
Resistance to suction value whether be more than resistance to suction technological standards scope, while predict the quality of resistance to suction index development trend；If resistance to suction is real-time
Value be more than control range or the trend there are bad development, system establish analysis model trace automatically with resistance to suction it is relevant because
Attached bag includes cigarette weight, cigarette weight short-term deviation, the long-term deviation of cigarette, compacting end position, close end increment and tobacco structure；Cigarette
Silk structure includes moisture in cut tobacco value, tobacco fill value, pipe tobacco whole cut rate and pipe tobacco filament broken rate；Utilize the data analysis mould of foundation
Type, whether the data for further analyzing these correlation factors morph, if morphing, utilize the correlation factor control
Device processed directly presses the factor-related parameter setting value of control standard adjusting device, so as to ensure that Cigarette Draw Resistance meets the control of technique
System requirement；
The execute-in-place terminal sentences the stability of Cigarette Draw Resistance index for issuing data analytics server immediately
Determine the trend prediction analysis of result, Indexes Abnormality judging result, the analysis result of influence factor and resistance to suction；Instructing manufacture personnel couple
The resistance to suction technique of equipment is paid close attention to and is adjusted, and ensures that the product of production meets the Process Quality Control standard of enterprise；
Described correlation factor control server, for according to data analytics server analyze as a result, by it is related because
Sub- harvester is communicated with cigarette electric-control system, and the relevant parameter of automatic adjustment equipment operation reduces machine operations personnel
Artificially rule of thumb carry out the setting of parameter.
Another object of the present invention is to provide the control method of above-mentioned system, and this method comprises the following steps：
1）Resistance to suction index collection device sends to MC2 cigarette physical detections instrument and instructs, and gathers the physical detection of Cigarette Draw Resistance
Value, and the application server is transferred data to, application server receives data and calculates sample standard deviation by the sample of inspection
Value and standard value, and store to the real time history/relational database, while the correlation factor harvester is adopted in real time
The collection cigarette machine electric-control system, and pass through application server and store data into the real time history/relational database；
2）Data analytics server extract preserved in the real time history/relational database resistance to suction object measured value, it is related because
Sub- instantaneous value and resistance to suction sentence it is steady, sentence different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and
Result is fed back into the correlation factor and controls server, and is visualized in the execute-in-place terminal；
3）The analysis result that correlation factor control server is obtained by the data analytics server, utilizes the correlation
Factor harvester carries out data communication with cigarette machine electric-control system, and the factor-related parameter of automatic adjustment equipment ensures life
The cigarette product quality of production reaches the requirement of technological standards.
The advantageous effect of patent of the present invention is：It is real-time by the harvester and correlation factor harvester of Cigarette Draw Resistance
Gathered data resistance to suction and correlation factor instantaneous value, according to enterprise's craft quality standard to the control standard of Cigarette Draw Resistance, to resistance to suction
Sentencing for index is steady, it is different to sentence, and establishes the real causes that big data analysis model finds resistance to suction exception by a large amount of correlation factors, from
And system automatic adjustment equipment related process parameters.A set of complete closed-loop system for including acquisition, analyzing, controlling is formed, really
Realize the intelligent control of Cigarette Draw Resistance.
Description of the drawings
Fig. 1 is a kind of principle schematic of Cigarette Draw Resistance control method of patent of the present invention.
Specific embodiment
A kind of Cigarette resistance to suction control system as shown in Figure 1, the system are inhaled by MC2 cigarette physical detections instrument 1, cigarette
Hinder harvester 2, cigarette machine electric-control system 3, correlation factor harvester 4, application server 5, real time history/relational database
6th, data analytics server 7, execute-in-place terminal 8, correlation factor control server 9 and Industrial Ethernet composition, go through in real time
History/relational database 6 is made of relational database server and real time historical database server；
1 device of MC2 cigarette physical detections instrument is connected by Ethernet with Cigarette Draw Resistance harvester 2, according to number
According to the detected value of interactive interfacing agreement, in real time acquisition cigarette resistance to suction index；
The cigarette machine electric-control system 3 and 4 access industrial Ethernet of correlation factor harvester, correlation factor include
Cigarette weight, cigarette weight short-term deviation, the long-term deviation of cigarette, compacting end position, close end increment and tobacco structure；Tobacco structure
Including moisture in cut tobacco value, tobacco fill value, pipe tobacco whole cut rate and pipe tobacco filament broken rate, pass through the automatically controlled data externally provided of cigarette
Communications protocol, by obtaining the instantaneous value of equipment correlation factor, 10 seconds/time of frequency acquisition in real time；
The application server 5, for communicating with Cigarette Draw Resistance harvester 2 and correlation factor harvester 4,
The resistance to suction detected value that Cigarette Draw Resistance harvester 2 obtains is saved in relational database by application server 5, will be in correlation factor
Harvester 4 obtain to real time data initial data and changing value be directly stored in real time historical database, storing frequencies
10 seconds/time；
The relational database server, for storing Cigarette Draw Resistance craft quality standard, Cigarette Draw Resistance control figure
The statistical result of upper lower control limit, analysis model and big data analysis；
The real time historical database, for storing the initial data and changing value of the correlation factor of acquisition, data are pressed
Timestamp stores, and the live data values of correlation factor are stored, avoid the error of omission and incorrect posting of data, realize the weight of production process
It is existing；
The data analytics server 7, for surveying index progress Detection of Stability to Cigarette Draw Resistance object and sentencing different；First
The resistance to suction technological standards of the production cigarette trade mark are obtained, acquisition in real time is judged based on big data resistance to suction trend computation model by establishing
Resistance to suction value whether be more than resistance to suction technological standards scope, while predict the quality of resistance to suction index development trend；If resistance to suction is real-time
Value be more than control range or the trend there are bad development, system establish analysis model trace automatically with resistance to suction it is relevant because
Attached bag includes cigarette weight, cigarette weight short-term deviation, the long-term deviation of cigarette, compacting end position, close end increment and tobacco structure；Cigarette
Silk structure includes moisture in cut tobacco value, tobacco fill value, pipe tobacco whole cut rate and pipe tobacco filament broken rate；Utilize the data analysis mould of foundation
Type, whether the data for further analyzing these correlation factors morph, if morphing, utilize the correlation factor control
Device processed directly presses the factor-related parameter setting value of control standard adjusting device, so as to ensure that Cigarette Draw Resistance meets the control of technique
System requirement；
The execute-in-place terminal 8, for issuing stability of the data analytics server 7 to Cigarette Draw Resistance index immediately
Judge the trend prediction analysis of result, Indexes Abnormality judging result, the analysis result of influence factor and resistance to suction；Instructing manufacture personnel
The resistance to suction technique of equipment is paid close attention to and adjusted, ensures that the product of production meets the Process Quality Control standard of enterprise；
Described correlation factor control server 9, for according to data analytics server 7 analyze as a result, passing through correlation
Factor harvester 4 is communicated with cigarette electric-control system, and the relevant parameter of automatic adjustment equipment operation reduces machine operations people
The artificial setting for rule of thumb carrying out parameter of member.
The control method of above-mentioned system is as follows：The resistance to suction index collection device 2 is to MC2 cigarette physical detections instrument 1
Instruction is sent, gathers the physical detection value of Cigarette Draw Resistance, and transfers data to the application server 5, application server
5 receive data calculates sample average and standard value by the sample of inspection, and stores to the real time history/relational database
6, while the correlation factor harvester 4 acquisition cigarette machine electric-control system 3, and pass through application server in real time
5 store data into the real time history/relational database 6.The data analytics server 7 extracts described to be gone through in real time
Resistance to suction object measured value, correlation factor instantaneous value and the resistance to suction preserved in history/relational database 6 sentence it is steady, sentence different standard, carry out
It the data cleansing of big data, Data Integration, Modeling analysis and result is fed back into the correlation factor controls server
9, and visualized in the execute-in-place terminal 8.The correlation factor control server 9 presses the data
The analysis result that Analysis server 7 obtains is carried out using the correlation factor harvester 4 and cigarette machine electric-control system
Data communication, the factor-related parameter of automatic adjustment equipment ensure that the cigarette product quality of production reaches the requirement of technological standards.
Claims (2)
1. a kind of Cigarette resistance to suction control system, it is characterised in that the system is by MC2Cigarette physical detection instrument（1）, resistance to suction index
Harvester（2）, cigarette machine electric-control system（3）, correlation factor harvester（4）, application server（5）, real time history/relation
Database（6）, data analytics server（7）, execute-in-place terminal（8）, correlation factor control server（9）And Industrial Ethernet
Composition, real time history/relational database（6）It is made of relational database server and real time historical database server；
The MC2Cigarette physical detection instrument（1）Pass through Ethernet and resistance to suction index collection device（2）It is connected, is connect according to data
Mouth interaction protocol obtains the detected value of cigarette resistance to suction index in real time；
The cigarette machine electric-control system（3）With correlation factor harvester（4）Access industrial Ethernet, correlation factor include
Cigarette weight, cigarette weight short-term deviation, the long-term deviation of cigarette, compacting end position, close end increment and tobacco structure；Tobacco structure
Including moisture in cut tobacco value, tobacco fill value, pipe tobacco whole cut rate and pipe tobacco filament broken rate, pass through externally providing for cigarette electric-control system
Data communication protocol, by obtaining the instantaneous value of equipment correlation factor, 10 seconds/time of frequency acquisition in real time；
The application server（5）, for resistance to suction index collection device（2）With correlation factor harvester（4）Led to
Letter, application server（5）By resistance to suction index collection device（2）The resistance to suction detected value of acquisition is saved in relational database, will be in
Correlation factor harvester（4）The real time data initial data and changing value acquired is directly stored in real-time history data
Storehouse, 10 seconds/time of storing frequencies；
The relational database server, for store Cigarette Draw Resistance craft quality standard, Cigarette Draw Resistance control figure up and down
The statistical result of control limit, analysis model and big data analysis；
The real time historical database server, for storing the initial data and changing value of the correlation factor of acquisition, data
Temporally stamp storage, the live data values of correlation factor are stored, avoid the error of omission and incorrect posting of data, realize production process
It reappears；
The data analytics server（7）, for surveying index progress Detection of Stability to Cigarette Draw Resistance object and sentencing different；It obtains first
The resistance to suction technological standards of the production cigarette trade mark are taken, by establishing what is gathered in real time based on the judgement of big data resistance to suction trend computation model
Whether resistance to suction value is more than the scope of resistance to suction technological standards, while predicts the quality of resistance to suction index development trend；If resistance to suction instantaneous value
Trend more than control range or there are bad development, the analysis model that system is established are traced and the relevant factor of resistance to suction automatically
Including cigarette weight, cigarette weight short-term deviation, the long-term deviation of cigarette, compacting end position, close end increment and tobacco structure；Pipe tobacco
Structure includes moisture in cut tobacco value, tobacco fill value, pipe tobacco whole cut rate and pipe tobacco filament broken rate；Using the Data Analysis Model of foundation,
Whether the data for further analyzing these correlation factors morph, if morphing, are controlled using the correlation factor
Device directly presses the factor-related parameter setting value of control standard adjusting device, so as to ensure that Cigarette Draw Resistance meets the control of technique
It is required that；
The execute-in-place terminal（8）, for issuing data analytics server immediately（7）To the stability of Cigarette Draw Resistance index
Judge the trend prediction analysis of result, Indexes Abnormality judging result, the analysis result of influence factor and resistance to suction；Instructing manufacture personnel
The resistance to suction technique of equipment is paid close attention to and adjusted, ensures that the product of production meets the Process Quality Control standard of enterprise；
The correlation factor control server（9）, for according to data analytics server（7）Analysis as a result, passing through correlation
Factor harvester（4）It is communicated with cigarette electric-control system, the relevant parameter of automatic adjustment equipment operation reduces machine operations
Personnel artificially rule of thumb carry out the setting of parameter.
2. the control method of Cigarette resistance to suction control system as described in claim 1, it is characterised in that this method include with
Under step：
1）Resistance to suction index collection device（2）To MC2Cigarette physical detection instrument（1）Instruction is sent, gathers the physical detection of Cigarette Draw Resistance
Value, and transfer data to the application server（5）, application server（5）Data are received to calculate by the sample of inspection
Sample average and standard value, and store to the real time history/relational database（6）, while the correlation factor gathers
Device（4）The acquisition cigarette machine electric-control system in real time（3）, and pass through application server（5）Described in storing data into
Real time history/relational database（6）；
2）Data analytics server（7）Extract the real time history/relational database（6）The resistance to suction object measured value of middle preservation, correlation
Factor instantaneous value and resistance to suction sentence it is steady, sentence different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis
Server is controlled with result is fed back to the correlation factor（9）, and in the execute-in-place terminal（8）It is visualized
Displaying；
3）Correlation factor controls server（9）By the data analytics server（7）Obtained analysis result utilizes the phase
Close factor harvester（4）Data communication is carried out with cigarette machine electric-control system, the factor-related parameter of automatic adjustment equipment is protected
The cigarette product quality of card production reaches the requirement of technological standards.
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| CN201610216705.6A CN105843188B (en) | 2016-04-08 | 2016-04-08 | A kind of cigarette resistance to suction control system and its control method |
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| CN201610216705.6A CN105843188B (en) | 2016-04-08 | 2016-04-08 | A kind of cigarette resistance to suction control system and its control method |
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| CN105843188B true CN105843188B (en) | 2018-06-05 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108982766B (en) * | 2018-07-06 | 2021-05-25 | 山东中烟工业有限责任公司 | Method for determining dense end index of cigarette and application |
| CN111612427B (en) * | 2020-05-25 | 2023-07-11 | 青岛海大新星软件咨询有限公司 | Deep learning-based intelligent control system for cigarette suction resistance and control method thereof |
| CN113988593B (en) * | 2021-10-26 | 2024-07-26 | 浙江中烟工业有限责任公司 | Online diagnosis method for cigarette air leakage defect |
| CN115422706A (en) * | 2022-07-26 | 2022-12-02 | 广西中烟工业有限责任公司 | Digital cigarette material design system and method |
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