CN104095287A - Quality testing system and method used for cigarette product or filter tip rod - Google Patents
Quality testing system and method used for cigarette product or filter tip rod Download PDFInfo
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- CN104095287A CN104095287A CN201410171817.5A CN201410171817A CN104095287A CN 104095287 A CN104095287 A CN 104095287A CN 201410171817 A CN201410171817 A CN 201410171817A CN 104095287 A CN104095287 A CN 104095287A
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Abstract
The invention provides a quality testing system used for a cigarette product or a filter tip rod, the system includes a mobile platform with an automatic directional drive device, a control system, a wireless data communication device, an integrated test device and a sampling manipulator device. By designing a sampling system and a detection system into an automatic navigation system, quality detection and control of multiple product manufacturing machines can be realized by one measuring system. The invention also provides a quality testing method used for the cigarette product or the filter tip rod, the system error caused by simultaneous use of multiple measuring systems can be eliminated, the sampling and measurement can be once completed, the testing system and the testing method reduce the measuring error due to temperature variation, solve the problem of long distance transmission between sample sampling and measurement, can eliminate the sample damage problem caused by sample transmission, effectively reduce the calibration work intensity of the testing system, improve the work efficiency, and reduce production cost.
Description
Technical field
The present invention relates to a kind of detection system and method, relate in particular to a kind of quality detecting system for cigarette products or filter stick and method.
Background technology
The cigarette manufacturing machine of present modern can be to surpass the high-speed production and processing cigarette with filter tip of 20000/minute, and filter stick moulding function is produced filter stick to surpass the speed of 1000 ms/min.In production of cigarettes workshop, conventionally adopt many product maker parallel productions, to obtain extensive output.For meeting maker under high-speed production condition, can process the product that conforms with quality standard, as cigarette or filter stick, and can detect its resistance to suction, degree of ventilation, weight and physical appearance characteristics (as length, circumference, circularity etc.) whether meet technic index, common way is: adopt artificial or automatic sampling system that sample is taken out from maker, deliver to measuring system and measure, to determine whether the quality index of described sample meets technological requirement.
At present, the detection method of manual sampling still can be not basic improvement and replacement, reason is the technological deficiency of automatic measurement system, study conventional automatic sampling technology, can be summarized as two classes generally: a class is man-to-man system configuration, a corresponding described maker of sampling and measuring system is carried out described Product Process quality testing and control; An other class is the system configuration of one-to-many, i.e. corresponding a plurality of far-end samplers of measuring system are transmitted into sample by pipeline that measuring system detects and technology controlling and process, but these two kinds of modes have the following disadvantages:
1, system architecture one to one, a maker need to be equipped with a set of independently measurement and sampler, for the workshop that reaches tens makers, system cost cost is high, a plurality of measuring systems bring system calibration, it is large to administer and maintain workload, the more important thing is that many cover measuring systems cause the factors such as measurement result uncertainty, therefore still need to retain artificial sampling observation and have detected the final examination standard of product quality;
2, one-to-many system architecture, the corresponding a plurality of far-end samplers of measuring system, by Pneumatic pipe, sample is transferred to shared measuring system and completes measurement, its shortcoming is fixing sampler and conveyance conduit to be installed at workshop, system architecture is complicated, operation maintenance and construction cost are high, and Pneumatic pipe tranmission techniques scheme is only applicable to the transmission of filter stick at present, for cigarette product, pneumatic transmitting can cause sample to damage or technic index changes, current one-to-many measuring system is different with the residing environment temperature of maker in addition, can cause the parameter measurement error that affected by variation of ambient temperature as sample resistance to suction and degree of ventilation etc., can not truly reflect testing result.
In view of the problems referred to above that exist in current techniques, the invention reside in provide a kind of have novelty for cigarette products or quality of filter rods detection system and its implementation.
Summary of the invention
The invention provides a kind ofly for cigarette products or quality of filter rods detection system, this system comprises mobile platform, control system, wireless data communication device, comprehensive test device and the sampling mechanical arm device with automatic orientation drive unit.
Control system comprises Communication Control subsystem, Navigation Control subsystem, measures RACS and sampling RACS.
Comprehensive test device, sampling mechanical arm device and control system are installed on the mobile platform with automatic orientation drive unit, the output of Navigation Control subsystem is connected in the input of automatic orientation drive unit, the output of sampling RACS is connected in the input of sampling mechanical arm device, measure the input that RACS output is connected in comprehensive test device, Communication Control subsystem is connected with wireless data communication device.
Sampling mechanical arm device is provided with a lifting drive, can order about it and move up and down, and adjusts and controls sampling mechanical arm device and raise or reduce.
The mobile platform with automatic orientation drive unit is advanced by the drive wheel being connected with servomotor, and a rotary encoder of driving wheel connection is sent to Navigation Control subsystem by anglec of rotation vector signal and calculates gait of march and distance.The direct of travel of mobile platform is controlled by servo-electric bogie, steering wheel is installed on bogie, the output of the rotary encoder of servo-electric bogie is connected to the input of Navigation Control subsystem, when bogie rotates, direction rotation encoder detects outbound course angle vector signal, and Navigation Control subsystem is according to the direct of travel of this direction angle amount signal controlling mobile platform.
Mobile platform arranges front end laser safety detecting sensor and back-end ultrasonic ripple radar, for detection of the barrier and the personnel that dodge in traveling process, batteries and the mini air compressor of fast changeable installed in mobile platform rear end, the power of system operation is provided, bottom is provided with charging contact, when system is idle, be automatically moved to charging station and charge, mobile platform front end is provided with pneumatics and signal composite joint quick plug, for connecting the rotational speed pulse signal of air compressor machine and product maker belt.
Comprehensive test device comprises sample inlet unit, technic index test cell and sample collection device, technic index test cell comprises weight measurement unit, circumference, length and circularity test cell, resistance to suction and degree of ventilation test cell, moisture and density measurement unit.Its structure is the entrance that sample inlet unit connects one of them technic index test cell, the outlet of this technic index test cell connects the entrance of next technic index test cell, the outlet of last technic index test cell connects sample collection device, forms the Measure Channel of sample.Sample to be checked is entered by sample inlet unit, completes one by one the test of each technic index through technic index test cell, finally by sample collection device, is collected.
It is a kind of for cigarette products or quality of filter rods detection method that the present invention also provides, and comprises following steps:
(1) system initialization;
(2) movement locus of establishment sample point;
(3) running fix: the connected automatic orientation drive unit of Navigation Control subsystem controls, advances to the cigarette of appointment or the sample point of filter stick maker by mobile platform according to default movement locus;
(4) sampling: sampling RACS is controlled connected sampling mechanical arm device, obtains sample and is sent to the sample inlet unit of comprehensive test device from product maker;
(5) sample detection: measure RACS and control connected comprehensive test device, carry out the test of sample technic index, obtain test result;
(6) data processing: the connected wireless data communication device of Communication Control subsystem controls, is sent to database by test result data and processes;
(7) whether detection system judgement detection sample samples and reaches setting quantitative requirement, as no, return to step 4 and continues sampling; In this way, enter next step;
(8) detection system judges whether to carry out next product maker detection, in this way, returns to step 2 and restarts; As no, detection system recharges power station and awaits orders.
In comprehensive test device, establish four technic index test cells, comprise weight test cell, circumference, length and circularity test cell, resistance to suction and degree of ventilation test cell and moisture and density measurement unit, the test access of formation sample.Sample to be checked is entered by sample inlet unit, completes one by one the test of each technic index through each technic index test cell, finally by sample collection device, is collected.When testing product is filter stick product, when carrying out sampling and measuring, moisture density test cell and degree of ventilation unit are set to closed condition, sample by time do not need to detect degree of ventilation and moisture density.
Technical scheme provided by the invention has been carried out novelty design and has improved the measuring system of fixedly laying in prior art and hard-wired sampler, by sampler, detection system is designed to the system of self-navigation, realize quality testing and control that a measuring system completes many product makers, eliminate a plurality of measuring systems and used the systematic error of bringing simultaneously, realizing Sample and measurement once completes, this detection system and detection method have reduced the measure error causing due to variations in temperature simultaneously, solved the long Distance Transmission problem between sample Sample and measurement, eliminate the sample causing due to sample transmission and damaged problem, improved the maintainability of system, convenient management simultaneously, effectively reduce the calibration operation intensity of measuring system, increase work efficiency, reduce production costs.
Accompanying drawing explanation
Fig. 1 is for cigarette products or quality of filter rods detection system structured flowchart;
Fig. 2 is for cigarette products or quality of filter rods detection method flow chart;
The comprehensive test device structural representation of Fig. 3 cigarette sample detection system;
The movement locus schematic diagram of sample point in Fig. 4 detection method;
Fig. 5 detection system view.
Specific embodiments
Below in conjunction with each accompanying drawing, content provided by the invention is described in detail.As shown in Fig. 1 and Fig. 5: this detection system consists of integrated central control system, adopt kinetic control system to control mobile platform (1), wireless data communication device (2), comprehensive test device (3) and sampling mechanical arm device (4); Sampling mechanical arm device (4), mobile platform (1) are driven and are advanced by the driving wheel being connected with servomotor (6), and a rotary encoder of driving wheel (6) connection is sent to Navigation Control subsystem by anglec of rotation vector signal and calculates gait of march and distance.The direct of travel of mobile platform (1) is controlled by servo-electric bogie, steering wheel (7) is installed on this bogie, the output of the rotary encoder of servo-electric bogie is connected to the input of Navigation Control subsystem, when bogie rotates, direction rotation encoder detects outbound course angle vector signal, Navigation Control subsystem is according to the direct of travel of mobile platform (1) described in this direction angle amount signal controlling, the front portion of mobile platform (1) arranges laser safety detecting sensor (10) and rear portion ultrasonic radar (11), for detection of the obstacle and the personnel that dodge in traveling process, the batteries of fast changeable and the power that mini air compressor provides system operation are installed in mobile platform rear portion, bottom is provided with charging contact, when system is idle, being automatically moved to charging station charges, mobile platform front end is provided with pneumatics and signal composite joint quick plug for connecting the rotational speed pulse signal of compressed air and maker belt.
Sampling mechanical arm device (4) is provided with a lifting drive (5), can order about it and move up and down, and to adjust and to control sampling mechanical arm device, raises or reduces.Sampling mechanical arm device (4) front end is provided with negative pressure sucker (8), captures sampling sample (9), as cigarette sample or filter stick sample by it.
Take cigarette sample detection as example, and as shown in Figure 2, first system initializes, according to the movement locus of the detection demand establishment sample point of cigarette sample.When starting to carry out sample sampling, the connected automatic orientation drive unit of Navigation Control subsystem controls advances to the cigarette of appointment or the sample point of filter stick maker by mobile platform (1) according to default movement locus, sampling RACS is controlled connected sampling mechanical arm device (4), from product maker, obtain sample (9) and be sent to the sample inlet unit (12) of comprehensive test device, measure RACS and control connected comprehensive test device (3), as shown in Figure 3, carry out the test of sample technic index, each technic index test cell completes the test of each technic index one by one, obtain test result, the connected wireless data communication device of Communication Control subsystem controls (2), test result data is sent to database to be processed, complete the sampling and testing of a cigarette sample.The movement locus of sample sample point as shown in Figure 4.This detection system and detection method can, according to user's demand, realize the cigarette product that many product makers are produced and detect.
Claims (9)
1. one kind for cigarette products or quality of filter rods detection system, comprise the mobile platform with automatic orientation drive unit, control system, wireless data communication device, comprehensive test device and sampling mechanical arm device, comprehensive test device, sampling mechanical arm device and control system are installed on the mobile platform with automatic orientation drive unit, it is characterized in that, described control system comprises Communication Control subsystem, Navigation Control subsystem, measure RACS and sampling RACS, the output of Navigation Control subsystem is connected in the input of automatic orientation drive unit, the output of sampling RACS is connected in the input of sampling mechanical arm device, measure the input that RACS output is connected in comprehensive test device, Communication Control subsystem is connected with wireless data communication device.
2. according to claim 1ly for cigarette products or quality of filter rods detection system, it is characterized in that, described sampling mechanical arm device is provided with a lifting drive, adjusts and controls sampling mechanical arm device and raise or reduce.
3. according to claim 1 for cigarette products or quality of filter rods detection system, it is characterized in that, the described mobile platform with automatic orientation drive unit is by the drive wheel being connected with servomotor, its direct of travel is controlled by servo-electric bogie, and steering wheel is installed on bogie.
According to described in claim 1 or 3 for cigarette products or quality of filter rods detection system, it is characterized in that, the described mobile platform with automatic orientation drive unit arranges front end laser safety detecting sensor and back-end ultrasonic ripple radar, batteries and the mini air compressor of fast changeable installed in rear end, and bottom is provided with charging contact.
5. according to claim 1 for cigarette products or quality of filter rods detection system, it is characterized in that, described comprehensive test device comprises sample inlet unit, technic index test cell and sample collection device, technic index test cell comprises weight measurement unit, circumference, length and circularity test cell, resistance to suction and degree of ventilation test cell, moisture and density measurement unit.
6. for cigarette products or a quality of filter rods detection method, comprise following steps:
(1) system initialization;
(2) movement locus of establishment sample point;
(3) running fix: the connected automatic orientation drive unit of Navigation Control subsystem controls, advances to the cigarette of appointment or the sample point of filter stick maker by mobile platform according to default movement locus;
(4) sampling: sampling RACS is controlled connected sampling mechanical arm device, obtains sample and is sent to the sample inlet unit of comprehensive test device from product maker;
(5) sample detection: measure RACS and control connected comprehensive test device, carry out the test of sample technic index, obtain test result;
(6) data processing: the connected wireless data communication device of Communication Control subsystem controls, is sent to database by test result data and processes;
(7) whether detection system judgement sample samples and reaches setting quantitative requirement, as no, return to step 4 and continues sampling; In this way, enter next step;
(8) detection system judges whether to carry out next product maker detection, in this way, returns to step (2) and restarts; As no, detection system recharges power station and awaits orders.
7. according to claim 6 for cigarette products or quality of filter rods detection method, it is characterized in that, in described comprehensive test device, establish four technic index test cells, comprise weight test cell, circumference, length and circularity test cell, resistance to suction and degree of ventilation test cell and moisture and density measurement unit.
8. according to claim 6 for cigarette products or quality of filter rods detection method, it is characterized in that, described sample is entered by sample inlet unit, completes one by one the test of each technic index through each technic index test cell, finally by sample collection device, is collected.
9. according to claim 6 for cigarette products or quality of filter rods detection method, it is characterized in that, when described sample is filter stick product, in carrying out sampling and measuring process, moisture and density measurement unit and resistance to suction and degree of ventilation test cell are set to closed condition, sample by time do not need to detect degree of ventilation and moisture density.
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| CN201410171817.5A CN104095287A (en) | 2014-04-28 | 2014-04-28 | Quality testing system and method used for cigarette product or filter tip rod |
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| CN201410171817.5A CN104095287A (en) | 2014-04-28 | 2014-04-28 | Quality testing system and method used for cigarette product or filter tip rod |
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| WO2016041210A1 (en) * | 2014-09-19 | 2016-03-24 | 红云红河烟草(集团)有限责任公司 | Quality inspection system and method for cigarette product or filter tip |
| CN105867325A (en) * | 2016-04-08 | 2016-08-17 | 浙江中烟工业有限责任公司 | Filter rod production process parameter control system and filter rod production process parameter control method |
| CN106690406A (en) * | 2015-11-17 | 2017-05-24 | 宁夏琪凯节能设备有限公司 | Energy-saving cigarette detection device |
| CN105843188B (en) * | 2016-04-08 | 2018-06-05 | 浙江中烟工业有限责任公司 | A kind of cigarette resistance to suction control system and its control method |
| CN108244700A (en) * | 2016-12-29 | 2018-07-06 | 贵州中烟工业有限责任公司 | The method for controlling filtering rod and hardness |
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Cited By (8)
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| CN108244700A (en) * | 2016-12-29 | 2018-07-06 | 贵州中烟工业有限责任公司 | The method for controlling filtering rod and hardness |
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Application publication date: 20141015 |