CN105759764B - A kind of cigarette producing process parameter control system and its control method - Google Patents
A kind of cigarette producing process parameter control system and its control method Download PDFInfo
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- CN105759764B CN105759764B CN201610219140.7A CN201610219140A CN105759764B CN 105759764 B CN105759764 B CN 105759764B CN 201610219140 A CN201610219140 A CN 201610219140A CN 105759764 B CN105759764 B CN 105759764B
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 68
- 238000004458 analytical method Methods 0.000 claims abstract description 19
- 238000012517 data analytics Methods 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract 2
- 238000004519 manufacturing process Methods 0.000 claims description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 238000005476 soldering Methods 0.000 claims description 12
- 238000007405 data analysis Methods 0.000 claims description 9
- 241000510097 Megalonaias nervosa Species 0.000 claims description 6
- 239000007799 cork Substances 0.000 claims description 6
- 238000011161 development Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 230000005856 abnormality Effects 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 2
- 235000013399 edible fruits Nutrition 0.000 claims 2
- 238000004321 preservation Methods 0.000 claims 1
- 239000000779 smoke Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 3
- 241000208340 Araliaceae Species 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 2
- 235000008434 ginseng Nutrition 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001953 sensory effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention relates to a kind of cigarette producing process parameter control system and its control methods.A kind of cigarette producing process parameter control system, the system is by MC2Cigarette physical detection instrument, physical index harvester, cigarette machine electric-control system, technological parameter harvester, application server, real time history/relational database, data analytics server, execute-in-place terminal, process parameter control server and Industrial Ethernet composition, real time history/relational database are made of relational database server and real time historical database server；The present invention forms a set of complete closed-loop system comprising acquisition, analysis, control, really realizes the intelligent control of cigarette producing process parameter.
Description
Technical field
The present invention relates to a kind of cigarette producing process parameter control system and its control methods.
Background technology
Under national " internet+" strategic directing, tobacco productive corporation pushes mobile interchange according to self-growth needs
The information technologies such as net, cloud computing, big data, Internet of Things and production of cigarettes manufacture depth integration, it is proposed that the target of wisdom factory.
In order to realize the target of wisdom factory, it is necessary to first realize the wisdom of production of cigarettes process control.The invention belongs to cigarette
Produce the one side of wisdom technique.
In addition with the increasingly raising of quality of the life and health perception, consumer is to product such as mouthfeel, the tar contents of cigarette
The requirement of matter is higher and higher, therefore is attached great importance to indexs such as Sensory Quality of Cigarette and tar contents during production of cigarettes, and rolls up
The control of cigarette processing parameter has the indexs such as Sensory Quality of Cigarette and tar content important influence.Most of production of cigarettes enterprise
Industry only resides within the subsequent control stage to cigarette producing process state modulator.
The present invention is by acquiring many factors such as tobacco structure, equipment impact factor, equipment operation stability, with big
The principle and method of data analysis establish model, obtain the principal element for influencing cigarette process quality, and pass through control system pair
Equipment correlation factor carries out parameter adjustment, and then reaches control cigarette physical index, meets cigarette process production standard, Jin Erzhi
Support the requirement of production process technology control wisdom.
Invention content
In order to solve the above technical problems, the present invention provides a kind of cigarette producing process parameter control system, this is
System forms a set of complete closed-loop system comprising acquisition, analysis, control, really realizes the intelligence control of cigarette producing process parameter
System.
In order to achieve the above purpose, present invention employs technical solutions below：
A kind of cigarette producing process parameter control system, the system is by MC2Cigarette physical detection instrument, physical index acquisition dress
Set, cigarette machine electric-control system, technological parameter harvester, application server, real time history/relational database, data analysis clothes
Device, execute-in-place terminal, process parameter control server and the Industrial Ethernet of being engaged in form, and real time history/relational database is by closing
It is that database server and real time historical database server are constituted；
The MC2 cigarette physical detection instrument is connected by Ethernet with physical index harvester, is connect according to data
Mouth interaction protocol, obtains the detected value of cigarette physical index in real time；
The cigarette machine electric-control system and technological parameter harvester access industrial Ethernet, technological parameter include pressure
Real end position, trimmer position, 1 temperature of soldering iron, 2 temperature of soldering iron, glue rifle temperature, washboard temperature, cork paper temperature, big wind turbine are negative
Pressure, stalk label separating pressure, small wind turbine positive pressure, preceding track density, rear track density, air velocity duct, tight ness rating and cigarette machine speed, pass through
The data communication protocol of cigarette machine electric-control system externally provided, by the instantaneous value for obtaining technical parameter in real time；
The application server is answered for being communicated with physical index harvester and technological parameter harvester
The physical detection value that physical index harvester obtains is saved in relational database with server, will be acquired in technological parameter
The real time data initial data and changing value that device acquires are directly stored in real time historical database；
The relational database server, for storing cigarette physical index craft quality standard, cigarette physical index
Bound controlling value and big data analysis statistical data；
The real time historical database server, the initial data and changing value of the technological parameter for storing acquisition,
Data temporally stab storage, and the live data values of technological parameter are stored, and avoid the error of omission and incorrect posting of data, effective to realize
The reproduction of production of cigarettes process；
The data analytics server, for carrying out Detection of Stability to cigarette physical index and sentencing different；It obtains first
The physical index of production of cigarettes controls standard, is judged based on big data cigarette producing process parameter trend computation model by foundation
Whether physical index measured value is more than the control range of technological standards, while predicting the quality of physical index development trend；If object
Index measured value is managed more than control range or there are the trend of bad development, the analysis model that system is established is traced automatically and object
It includes compacting end position, trimmer position, 1 temperature of soldering iron, 2 temperature of soldering iron, glue rifle temperature, washboard to manage index related process parameters
Temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, small wind turbine positive pressure, preceding track density, rear track density, pipeline wind
Speed, tight ness rating and cigarette machine speed；Using the Data Analysis Model of foundation, further analyze these technological parameters data whether
It morphs, if morphing, to pressing the technological parameter of control standard adjusting device using the process parameter control device
Pre-set parameter ensures that production of cigarettes meets the control standard of technique, to realize the intelligent control of cigarette producing process parameter；
The execute-in-place terminal sentences the stability of cigarette physical index for issuing data analytics server immediately
Determine result, the trend prediction analysis of Indexes Abnormality judging result, the analysis result of influence factor and physical index；Instructing manufacture people
Member is paid close attention to and is adjusted to the technological parameter of equipment, to ensure that production of cigarettes meets the control standard of technique；
The process parameter control server, for according to data analytics server analyze as a result, being joined by technique
Number harvester is communicated with cigarette machine electric-control system, and the relevant parameter of automatic adjustment equipment operation reduces operating personnel people
Empirically to carry out parameter setting.
Another object of the present invention is to provide the control method of above-mentioned system, and this method includes the following steps：
1）Physical index harvester sends to MC2 cigarette physical detection instrument and instructs, and acquires the detection of cigarette physical index
Value, and the application server is transferred data to, application server receives data and calculates sample standard deviation by the sample of inspection
Value and standard value, and store and arrive the real time history/relational database, while the technological parameter harvester is adopted in real time
The collection cigarette machine electric-control system, and the real time history/relational database is stored data by application server；
2）Data analytics server extracts the cigarette object measured value preserved in the real time history/relational database, technique ginseng
Sentencing for number instantaneous values and physical index is steady, sentences different standard, carries out the data cleansing of big data, Data Integration, data modeling point
It analyses and result is fed back to the process parameter control server, and visualization exhibition is carried out in the execute-in-place terminal
Show；
3）The analysis result that process parameter control server is obtained by the data analytics server utilizes the technique
Parameter acquisition devices carry out data communication with cigarette machine electric-control system, and the technological parameter of automatic adjustment equipment ensures the volume of production
Cigarette quality reaches the requirement of technological standards.
The advantageous effect of patent of the present invention is：It is adopted in real time by physical index harvester and technological parameter harvester
Collect Data Physical index and technological parameter instantaneous value, according to cigarette process quality standard to the control standard of cigarette physical index,
It is steady to sentencing for physical index, sentence different, and by a large amount of technological parameters establish big data analysis model to find physical index abnormal
Real causes, to system automatic adjustment equipment related process parameters.It is formed and a set of is closed comprising acquisition, analysis, the complete of control
Loop system really realizes the intelligent control of cigarette producing process parameter.
Description of the drawings
Fig. 1 is a kind of principle schematic of cigarette producing process parameter control method of patent of the present invention.
Specific implementation mode
The specific implementation mode of the present invention is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of cigarette producing process parameter control system as shown in Figure 1, the system is by MC2 cigarette physical detections instrument 1, object
Manage index collection device 2, cigarette machine electric-control system 3, technological parameter harvester 4, application server 5, real time history/relationship number
It is formed according to library 6, data analytics server 7, execute-in-place terminal 8, process parameter control server 9 and Industrial Ethernet, in real time
History/relational database 6 is made of relational database server and real time historical database server；
The MC2 cigarette physical detections instrument 1 is connected by Ethernet with physical index harvester 2, according to data
Interactive interfacing agreement obtains the detected value of cigarette physical index in real time；
The cigarette machine electric-control system 3 and 4 access industrial Ethernet of technological parameter harvester, technological parameter include
It is compacted end position, trimmer position, 1 temperature of soldering iron, 2 temperature of soldering iron, glue rifle temperature, washboard temperature, cork paper temperature, big wind turbine
Negative pressure, stalk label separating pressure, small wind turbine positive pressure, preceding track density, rear track density, air velocity duct, tight ness rating and cigarette machine speed, lead to
The data communication protocol externally provided for crossing cigarette machine electric-control system 3, by the instantaneous value for obtaining technical parameter in real time；
The application server 5, for being communicated with physical index harvester 2 and technological parameter harvester 4,
The physical detection value that physical index harvester 2 obtains is saved in relational database by application server 5, will be in technological parameter
The real time data initial data and changing value that harvester 4 acquires are directly stored in real time historical database；
The relational database server, for storing cigarette physical index craft quality standard, cigarette physical index
Bound controlling value and big data analysis statistical data；
The real time historical database server, the initial data and changing value of the technological parameter for storing acquisition,
Data temporally stab storage, and the live data values of technological parameter are stored, and avoid the error of omission and incorrect posting of data, effective to realize
The reproduction of production of cigarettes process；
The data analytics server 7, for carrying out Detection of Stability to cigarette physical index and sentencing different；It obtains first
The physical index of production of cigarettes controls standard, is judged based on big data cigarette producing process parameter trend computation model by foundation
Whether physical index measured value is more than the control range of technological standards, while predicting the quality of physical index development trend；If object
Index measured value is managed more than control range or there are the trend of bad development, the analysis model that system is established is traced automatically and object
It includes compacting end position, trimmer position, 1 temperature of soldering iron, 2 temperature of soldering iron, glue rifle temperature, washboard to manage index related process parameters
Temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, small wind turbine positive pressure, preceding track density, rear track density, pipeline wind
Speed, tight ness rating and cigarette machine speed；Using the Data Analysis Model of foundation, further analyze these technological parameters data whether
It morphs, if morphing, to pressing the technological parameter of control standard adjusting device using the process parameter control device
Pre-set parameter ensures that production of cigarettes meets the control standard of technique, to realize the intelligent control of cigarette producing process parameter；
The execute-in-place terminal 8, the stability for issuing data analytics server 7 immediately to cigarette physical index
Judge result, the trend prediction analysis of Indexes Abnormality judging result, the analysis result of influence factor and physical index；Instructing manufacture
Personnel pay close attention to and adjust to the technological parameter of equipment, to ensure that production of cigarettes meets the control standard of technique；
The process parameter control server 9, for according to data analytics server 7 analyze as a result, passing through technique
Parameter acquisition devices 4 are communicated with cigarette machine electric-control system 3, and the relevant parameter of automatic adjustment equipment operation reduces operator
Member artificially empirically carries out parameter setting.
The control method of above-mentioned system is as follows：
The physical index harvester 2 is to MC2Cigarette physical detection instrument 1 sends instruction, acquires cigarette physical index
Detected value, and transfer data to the application server 5, application server 5 receives data based on the sample of inspection
Sample average and standard value are calculated, and stores and arrives the real time history/relational database 6, while the technological parameter acquisition
The acquisition cigarette machine electric-control system 3 in real time of device 4, and stored data into and described gone through in real time by application server 5
History/relational database 6.The data analytics server 7 extracts the cigarette preserved in the real time history/relational database 6
Object measured value, technological parameter instantaneous value and physical index sentence it is steady, sentence different standard, data cleansing, the data for carrying out big data are whole
It closes, Modeling analysis and result fed back to the process parameter control server 9, and in the execute-in-place terminal
8 are visualized.The analysis result that the process parameter control server 9 is obtained by the data analytics server 7,
Data communication, the technique ginseng of automatic adjustment equipment are carried out using the technological parameter harvester 4 and cigarette machine electric-control system
Number ensures that the cigarette quality of production reaches the requirement of technological standards.
Claims (2)
1. a kind of cigarette producing process parameter control system, it is characterised in that the system is by MC2Cigarette physical detection instrument（1）, physics
Index collection device（2）, cigarette machine electric-control system（3）, technological parameter harvester（4）, application server（5）, real time history/
Relational database（6）, data analytics server（7）, execute-in-place terminal（8）, process parameter control server（9）With industry with
Too net composition, real time history/relational database（6）It is made of relational database server and real time historical database server；
The MC2Cigarette physical detection instrument（1）Pass through Ethernet and physical index harvester（2）It is connected, according to data-interface
Interaction protocol obtains the detected value of cigarette physical index in real time；The cigarette machine electric-control system（3）It is acquired with technological parameter
Device（4）Access industrial Ethernet, technological parameter include compacting end position, trimmer position, 1 temperature of soldering iron, 2 temperature of soldering iron
Degree, glue rifle temperature, washboard temperature, cork paper temperature, big blower negative pressure, stalk label separating pressure, small wind turbine positive pressure, preceding track density,
Track density, air velocity duct, tight ness rating and cigarette machine speed afterwards, pass through cigarette machine electric-control system（3）The data externally provided it is logical
Agreement is interrogated, by the instantaneous value for obtaining technical parameter in real time；The application server（5）, for being adopted with physical index
Acquisition means（2）With technological parameter harvester（4）It is communicated, application server（5）By physical index harvester（2）It obtains
Physical detection value be saved in relational database, will be in technological parameter harvester（4）The real time data acquired is original
Data and changing value are directly stored in real time historical database；The relational database server, for storing cigarette physics
Index craft quality standard, the bound controlling value of cigarette physical index and the statistical data of big data analysis；Described is real-time
Historical database server, the initial data and changing value of the technological parameter for storing acquisition, data temporally stab storage, work
The live data values of skill parameter are stored, and the error of omission and incorrect posting of data are avoided, the effective reproduction for realizing production of cigarettes process；
The data analytics server（7）, for carrying out Detection of Stability to cigarette physical index and sentencing different；Cigarette life is obtained first
The physical index of production controls standard, judges that physics refers to based on big data cigarette producing process parameter trend computation model by establishing
It marks whether measured value is more than the control range of technological standards, while predicting the quality of physical index development trend；If physical index
Measured value is more than control range or there are the trend of bad development, and the analysis model that system is established is traced automatically and physical index
Related process parameters include compacting end position, trimmer position, 1 temperature of soldering iron, 2 temperature of soldering iron, glue rifle temperature, washboard temperature,
It is cork paper temperature, big blower negative pressure, stalk label separating pressure, small wind turbine positive pressure, preceding track density, rear track density, air velocity duct, close
Degree and cigarette machine speed；Using the Data Analysis Model of foundation, whether the data for further analyzing these technological parameters become
It is different, if morphing, to being set by the technological parameter parameter of control standard adjusting device using the process parameter control device
Definite value ensures that production of cigarettes meets the control standard of technique, to realize the intelligent control of cigarette producing process parameter；It is described
Execute-in-place terminal（8）, for issuing data analytics server immediately（7）To the determination of stability knot of cigarette physical index
Fruit, Indexes Abnormality judging result, the analysis result of influence factor and physical index trend prediction analysis；Instructing manufacture personnel couple
The technological parameter of equipment is paid close attention to and is adjusted, to ensure that production of cigarettes meets the control standard of technique；The technological parameter
Control server（9）, for according to data analytics server（7）Analysis as a result, passing through technological parameter harvester（4）With volume
Smoke machine electric-control system（3）It is communicated, the relevant parameter of automatic adjustment equipment operation reduces operating personnel and artificially empirically carries out
Parameter setting.
2. the control method of the system as claimed in claim 1, it is characterised in that this method includes the following steps： 1）Physics
Index collection device（2）To MC2Cigarette physical detection instrument（1）Instruction is sent, the detected value of cigarette physical index is acquired, and will be counted
According to sending the application server to（5）, application server（5）Receive data by inspection sample calculate sample average and
Standard value, and store and arrive the real time history/relational database（6）, while the technological parameter harvester（4）In real time
The acquisition cigarette machine electric-control system（3）, and pass through application server（5）Store data into the real time history/pass
It is database（6）； 2）Data analytics server（7）Extract the real time history/relational database（6）The cigarette object of middle preservation
Measured value, technological parameter instantaneous value and physical index sentence it is steady, sentence different standard, carry out the data cleansing of big data, Data Integration,
Modeling analysis and result is fed back to the process parameter control server（9）, and in the execute-in-place terminal
（8）It is visualized； 3）Process parameter control server（9）By the data analytics server（7）Obtained analysis knot
Fruit utilizes the technological parameter harvester（4）Data communication, the work of automatic adjustment equipment are carried out with cigarette machine electric-control system
Skill parameter ensures that the cigarette quality of production reaches the requirement of technological standards.
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| CN201610219140.7A CN105759764B (en) | 2016-04-08 | 2016-04-08 | A kind of cigarette producing process parameter control system and its control method |
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| CN201610219140.7A CN105759764B (en) | 2016-04-08 | 2016-04-08 | A kind of cigarette producing process parameter control system and its control method |
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| CN105759764B true CN105759764B (en) | 2018-09-28 |
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