CN105785949A - Two-channel forming machine technology quality parameter tracking system and method - Google Patents
Two-channel forming machine technology quality parameter tracking system and method Download PDFInfo
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- CN105785949A CN105785949A CN201610220036.XA CN201610220036A CN105785949A CN 105785949 A CN105785949 A CN 105785949A CN 201610220036 A CN201610220036 A CN 201610220036A CN 105785949 A CN105785949 A CN 105785949A
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- 238000005516 engineering process Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 230000002159 abnormal effect Effects 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 8
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 238000007405 data analysis Methods 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims description 67
- 230000009977 dual effect Effects 0.000 claims description 21
- 230000037361 pathway Effects 0.000 claims description 21
- 238000004891 communication Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000003908 quality control method Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract 3
- 235000019504 cigarettes Nutrition 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000010801 machine learning Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000013179 statistical model Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to a filtering stick forming machine technology quality parameter tracking system, especially to a two-channel forming machine technology quality parameter tracking system and method. The system provided by the invention is formed by a two-way forming machine Oracle database, a technology quality acquisition device, an application server, a real-time historical database server, a relation database server, an on-site operation terminal and a PROFINET network. The device is able to collect technology quality parameters in the process of device production in real time to realize the real-time monitoring and feedback of the changing condition, the regulation condition and the abnormal condition of the technology quality parameters in the process of the filtering stick production according to the technology quality standard of the filtering rod on the basis of a big data analysis model and the full sample statistics technology.
Description
Technical field
The present invention relates to a kind of filter-stick forming device processing quality parameter tracking system, particularly relate to a kind of dual pathways forming machine processing quality parameter tracking system and tracking thereof.
Background technology
Under " subtract Jiao and drop evil " and the background of fast responding market demand, major part tobacco productive corporation is attached great importance to for the index such as Sensory Quality of Cigarette and tar content, and filter stick is one of principal element affecting cigarette product aesthetic quality and tar content tar stability, its quality and raw material used, to produce the factors such as equipment, molding technique parameter relevant.
Dual pathways forming machine is as high speed, ultrahigh speed cigarette coordinative composition of equipments former, import DF10 and two kinds of models of domestic ZL28 have carried out substantial amounts of introduction at " 12 " period tobacco productive corporation, its production technology mass parameter tracing control not only affects the processing quality of direct filter stick, has an effect on aesthetic quality and the product tar stability of Medicated cigarette.
Although major part dual pathways former has significantly high automated production and process control capabilities, but its process control and electric-control system are sufficiently complex.Devising a lot of processing quality parameter in equipment electric-control system, electric-control system controls in production process accordingly according to arranging technological standards, has been rejected by underproof product, to ensure that the filter stick produced meets quality standard.
In actual production process, owing to new equipment, new technology Grasping level not, there are more quality problems in the filter stick of production on the contrary.Processing quality personnel are when being tracked certain technological parameter and analyze, artificial mode can only be adopted, the data of periodic manual record, data and the supplemental characteristic of manual record that the external detection system of bonded products is measured are compared, to analyze forming machine problem that may be present in process of production.But the situations such as artificial acquisition mode, exists data incorrect posting, error of omission, the availability of data is low, even results in the complete mistake of final analysis result, it is impossible to complete monitoring and the lifting of filter technology quality.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides a kind of dual pathways forming machine processing quality parameter tracking system, this system achieves the monitor in real time to the situation of change of filter stick production process technology mass parameter, adjustment situation and abnormal conditions and feedback.
In order to realize above-mentioned purpose, present invention employs following technical scheme:
A kind of dual pathways forming machine processing quality parameter tracking system, this system is made up of dual pathways forming machine oracle database, processing quality harvester, application server, real time historical database server, relational database server, execute-in-place terminal and PROFINET network；
The industry control network of described processing quality harvester and dual pathways forming machine is attached, and by PROFINET Ethernet, according to data-interface interaction protocol, timing is read dual pathways forming machine oracle database and realized the automatic collection of processing quality parameter；
Described application server, for being connected with processing quality parameter acquisition devices, when processing quality parameter acquisition devices collects the data that equipment produces in real time, is sent automatically to application server；The filter technology quality standard that application server stores according to relational database server, is monitored real time data and abnormal judgement；The real time data initial data received and changing value are directly stored in real time historical database server by application server simultaneously；
Described relational database server, is used for storing filter technology quality standard, and for storing the analytical model to processing quality parameter and the statistical data based on big data analysis；When described application server receives the processing quality of forming machine, utilize the analytical model and the filter technology quality standard that are stored in described relational database server, whether the processing quality identified in described forming machine production process runaways, if exceeding, then report to the police to producers in time, namely described execute-in-place terminal is shown, and consults for producers and is adjusted in time, it is prevented that the generation of product quality problems；
As preferably, described real time historical database server, for storing initial data and the changing value of the processing quality parameter of collection, data temporally stab storage, the value that each processing quality parameter changes all stores, avoid error of omission and the incorrect posting of data, effectively realize the reproduction of production process；
Described execute-in-place terminal, issues application server monitoring and the result analyzed for instant, and the processing quality of equipment is adjusted by Instructing manufacture personnel, it is ensured that the production of filter stick meets Process Quality Control standard；
Described PROFINET network, being used for building processing quality parameter acquisition dress is, application server, real time historical database server, the connection of relational database, it is achieved the rapid communication of data.
Another one purpose of the present invention is to provide the tracking of above-mentioned tracking system, and the method comprises the following steps:
Technological parameter harvester sends instruction to described dual pathways forming machine ORACLE data base, the processing quality parameter of collecting device, when described technological parameter harvester receives processing quality parameter, the signal of design in it and the processing rule of data is utilized to realize the effectiveness of data is processed, to ensure the authentic and valid of data；After processing quality parameter is effectively treated by described technological parameter harvester, send the data to described application server；When described application server 3 receives the data that described processing quality parameter acquisition devices sends, first data are forwarded directly to described real time historical database server, what described real time historical database server temporally stabbed directly stores data, to preserve the original ecology of production process technology quality；The data received are compared by secondly described application server with the control standard of the filter technology quality standard process stipulation of storage in described relational database server, and the data received are carried out abnormal judgement, if the result judged is as abnormal, described application server feeds back to described execute-in-place terminal display immediately to abnormal information.
Having the beneficial effects that of patent of the present invention: by the processing quality parameter of processing quality parameter acquisition devices Real-time Collection equipment production process, craft quality standard according to filter stick, by based on the analytical model of big data and this statistical technique of bulk sample, it is achieved to the situation of change of filter stick production process technology mass parameter, the monitor in real time adjusting situation and abnormal conditions and feedback.Meanwhile, by the method for the present invention, real time historical database is utilized temporally to stab the processing quality parameter real time data of storage, it is possible to the complete any change following the tracks of processing quality parameter, thus really realizing the original tracking based on production process and analysis system.
Accompanying drawing explanation
Fig. 1 is the principle schematic of patent of the present invention a kind of dual pathways forming machine processing quality parameter tracking system.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
As shown in Figure 1, a kind of dual pathways forming machine processing quality parameter tracking system, this system is made up of dual pathways forming machine oracle database 1, processing quality harvester 2, application server 3, real time historical database server 5, relational database server 4, execute-in-place terminal 6 and PROFINET network；
Described processing quality harvester 2 and the industry control network of dual pathways forming machine are attached, and by PROFINET Ethernet, according to data-interface interaction protocol, timing is read dual pathways forming machine oracle database 1 and realized the automatic collection of processing quality parameter；
Described application server 3, for being connected with processing quality parameter acquisition devices 2, when processing quality parameter acquisition devices 2 collects the data that equipment produces in real time, is sent automatically to application server 3；The filter technology quality standard that application server 3 stores according to relational database server 4, is monitored real time data and abnormal judgement；The real time data initial data received and changing value are directly stored in real time historical database server 5 by application server 3 simultaneously；
Described relational database server 4, is used for storing filter technology quality standard, and for storing the analytical model to processing quality parameter and the statistical data based on big data analysis；When described application server 3 receives the processing quality of forming machine, utilize the analytical model and the filter technology quality standard that are stored in described relational database server 4, whether the processing quality identified in described forming machine production process runaways, if exceeding, then report to the police to producers in time, namely described execute-in-place terminal 6 is shown, and consults for producers and is adjusted in time, it is prevented that the generation of product quality problems；
As preferably, described real time historical database server 5, for storing initial data and the changing value of the processing quality parameter of collection, data temporally stab storage, the value that each processing quality parameter changes all stores, avoid error of omission and the incorrect posting of data, effectively realize the reproduction of production process；
Described execute-in-place terminal 6, issues application server 3 monitoring and the result analyzed for instant, and the processing quality of equipment is adjusted by Instructing manufacture personnel, it is ensured that the production of filter stick meets Process Quality Control standard；
Described PROFINET network, being used for building processing quality parameter acquisition dress is, application server 3, real time historical database server 5, the connection of relational database, it is achieved the rapid communication of data.
The tracking of above-mentioned tracking system is as follows:
Described technological parameter harvester 2 sends instruction to described dual pathways forming machine ORACLE data base 1, the processing quality parameter of collecting device.When described technological parameter harvester 2 receives processing quality parameter, the signal of design in it and the processing rule of data is utilized to realize the effectiveness of data is processed, to ensure the authentic and valid of data.After processing quality parameter is effectively treated by described technological parameter harvester 2, send the data to described application server 3.When described application server 3 receives the data that described processing quality parameter acquisition devices 2 sends, first data are forwarded directly to described real time historical database 5, what described real time historical database 5 temporally stabbed directly stores data, to preserve the original ecology of production process technology quality.The data received are compared by secondly described application server 3 with the control standard specified of the filter technology quality standard technique BOM of storage in described relational database 4, and the data received are carried out abnormal judgement, wherein abnormal judgment models be set up based on big data processing statistical model, this model has the characteristic of a degree of machine learning.If the result judged is as abnormal, described application server 3 feeds back to described execute-in-place terminal 6 immediately to abnormal information to be shown.
Claims (2)
1. a dual pathways forming machine processing quality parameter tracking system, it is characterised in that this system is made up of dual pathways forming machine oracle database (1), processing quality harvester (2), application server (3), real time historical database server (5), relational database server (4), execute-in-place terminal (6) and PROFINET network；
The industry control network of described processing quality harvester (2) and dual pathways forming machine is attached, by PROFINET Ethernet, according to data-interface interaction protocol, timing is read dual pathways forming machine oracle database (1) and is realized the automatic collection of processing quality parameter；
Described application server (3), for being connected with processing quality parameter acquisition devices (2), when processing quality parameter acquisition devices (2) collects the data that equipment produces in real time, is sent automatically to application server (3)；The filter technology quality standard that application server (3) stores according to relational database server (4), is monitored real time data and abnormal judgement；The real time data initial data received and changing value are directly stored in real time historical database server (5) by application server (3) simultaneously；
Described relational database server (4), is used for storing filter technology quality standard, and for storing the analytical model to processing quality parameter and the statistical data based on big data analysis；When described application server (3) receives the processing quality of forming machine, utilize the analytical model and the filter technology quality standard that are stored in described relational database server (4), whether the processing quality identified in described forming machine production process runaways, if exceeding, then report to the police to producers in time, namely described execute-in-place terminal (6) is shown, and consults for producers and is adjusted in time, it is prevented that the generation of product quality problems；
As preferably, described real time historical database server (5), for storing initial data and the changing value of the processing quality parameter of collection, data temporally stab storage, the value that each processing quality parameter changes all stores, avoid error of omission and the incorrect posting of data, effectively realize the reproduction of production process；
Described execute-in-place terminal (6), for immediately issuing application server (3) monitoring and the result analyzed, the processing quality of equipment is adjusted by Instructing manufacture personnel, it is ensured that the production of filter stick meets Process Quality Control standard；
Described PROFINET network, being used for building processing quality parameter acquisition dress is, application server (3), real time historical database server (5), the connection of relational database, it is achieved the rapid communication of data.
2. the tracking of the tracking system described in claim 1, it is characterised in that the method comprises the following steps:
Technological parameter harvester (2) sends instruction to described dual pathways forming machine ORACLE data base (1), the processing quality parameter of collecting device, when described technological parameter harvester (2) receives processing quality parameter, the signal of design in it and the processing rule of data is utilized to realize the effectiveness of data is processed, to ensure the authentic and valid of data；After processing quality parameter is effectively treated by described technological parameter harvester (2), send the data to described application server (3)；When described application server 3 receives the data that described processing quality parameter acquisition devices (2) sends, first data are forwarded directly to described real time historical database server (5), what described real time historical database server (5) temporally stabbed directly stores data, to preserve the original ecology of production process technology quality；The data received are compared by secondly described application server (3) with the control standard of the filter technology quality standard process stipulation of storage in described relational database server (4), and the data received are carried out abnormal judgement, if the result judged is as abnormal, described application server (3) feeds back to described execute-in-place terminal (6) immediately to abnormal information to be shown.
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| CN201610220036.XA CN105785949B (en) | 2016-04-08 | 2016-04-08 | A kind of binary channels molding machine processing quality parameter tracking system and its tracking |
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| CN201610220036.XA CN105785949B (en) | 2016-04-08 | 2016-04-08 | A kind of binary channels molding machine processing quality parameter tracking system and its tracking |
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Cited By (1)
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| CN107193264A (en) * | 2017-06-07 | 2017-09-22 | 四川谊田集群科技有限公司 | The method and system that a kind of industrial automation event is traced to the source |
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