CN108733016B - Rubber mixing production line data acquisition and uploading system and method - Google Patents
Rubber mixing production line data acquisition and uploading system and method Download PDFInfo
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- CN108733016B CN108733016B CN201810551945.0A CN201810551945A CN108733016B CN 108733016 B CN108733016 B CN 108733016B CN 201810551945 A CN201810551945 A CN 201810551945A CN 108733016 B CN108733016 B CN 108733016B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000010074 rubber mixing Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000004458 analytical method Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000013480 data collection Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 241001062472 Stokellia anisodon Species 0.000 claims 1
- 206010063385 Intellectualisation Diseases 0.000 abstract description 3
- 239000010985 leather Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004886 process control Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000010092 rubber production Methods 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000004939 coking Methods 0.000 description 1
- 238000013524 data verification Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2612—Data acquisition interface
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to a rubber mixing production line data acquisition uploading system and method, wherein three-zone water temperature, oil temperature, leather receiving temperature, real-time production data, report data and train number formula data are all sent to a data acquisition module of a data cloud service PC through an internal mixer upper auxiliary machine, a leather receiving temperature acquisition PC and the upper auxiliary machine PC; 2) the cloud server is used for receiving the data transmitted by the data uploading module in the data uploading cloud service PC and analyzing and processing the data; and analyzing the influence of each data on the quality of the rubber material. The beneficial effects of the invention are as follows: the method provides a premise for the cloud server to analyze the influence of each data on the quality of the rubber material, lays a foundation for the automatic adjustment of relevant process parameters of a system in the future to form a set of complete closed-loop system containing acquisition control, and is favorable for realizing the intellectualization of the rubber mixing production line process control.
Description
Technical Field
The invention relates to a rubber mixing production line data acquisition and uploading system and method.
Background
Under the guidance of the national 'internet plus' strategy, a rubber production enterprise pushes information technologies such as mobile internet, cloud computing, big data, internet of things and the like to be deeply fused with rubber production and manufacturing according to the development requirements of the rubber production enterprise, the aim of an intelligent factory is provided, and in order to realize the aim of the intelligent factory, the intellectualization of rubber mixing production process control must be realized firstly.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a rubber mixing production line data acquisition and uploading system which can acquire data timely and accurately.
In order to achieve the purpose, the invention adopts the following technical scheme:
a rubber mixing production line data acquisition and uploading system comprises an MES system, a cloud server, a middle database, a data cloud service PC, an upper auxiliary machine PC, an internal mixer upper auxiliary machine and a rubber-collecting temperature acquisition PC,
the skin temperature collecting PC is provided with a skin temperature collecting client and is responsible for collecting skin temperature, displaying, alarming and storing the skin temperature and uploading data to the data collecting module;
the upper auxiliary machine of the internal mixer collects the temperatures of a rotor, a discharge gate and a mixing chamber through a three-zone water temperature PLC, confirms the oil temperature of the internal mixer in real time, records the change of the oil temperature, and uploads the oil temperature to a cloud server for analysis and confirmation of the influence on the quality of the rubber material;
an upper auxiliary machine data acquisition client is installed on the upper auxiliary machine PC and is responsible for acquiring the equipment state, the process parameters and the real-time state data of the PLC;
the data cloud service PC is provided with a data service client and comprises a data acquisition module, an analysis control module and a data cloud module, wherein the data acquisition module is responsible for acquiring and summarizing data, the analysis control module analyzes and feeds back the data, the data cloud module sends the data to a middle database at regular time for being used by a cloud end, and the data cloud service PC serves as a relay to call a system time API provided by an MES system to complete time synchronization;
the intermediate database is used for receiving data transmitted by the cloud service PC on the data and forming an intermediate table;
the cloud server is used for receiving the data transmitted by the intermediate database and analyzing and processing the data;
the MES system is used for collecting data information and checking real-time state data collected by the upper auxiliary PC, providing system time for synchronizing with each PC, monitoring the time conditions of all clients and the starting operation condition of time synchronization software, and reminding abnormal conditions through a short message/alarm lamp.
The second purpose of the invention is to provide a rubber mixing production line data acquisition uploading method, which comprises the following steps:
1) the method comprises the following steps that three water temperature PLCs in an internal mixer upper auxiliary machine collect the temperatures of a rotor, a discharge gate and a mixing chamber in real time, confirm the oil temperature of the internal mixer in real time and send the data to a data collection module of a data cloud service PC; the skin temperature acquisition PC sends the skin temperature to a data acquisition module of the data cloud service PC every 3 seconds; the upper auxiliary machine PC sends the real-time production data, the report data and the train number formula data to a data acquisition module of the data uploading service PC;
2) an analysis control module in the data cloud service PC analyzes and feeds back data, and calls a system time API provided by an MES system during data acquisition to complete time synchronization; the MES system data information and the real-time state data collected by the upper auxiliary PC are verified;
3) the data cloud module in the data cloud service PC sends the analyzed and checked data to the intermediate database at regular time and forms an intermediate table; the cloud server is used for receiving the data transmitted by the intermediate database and analyzing and processing the data; and analyzing the influence of each data on the quality of the rubber material.
The beneficial effects of the invention are as follows: the method has the advantages that various parameters on the rubber mixing production line are collected in real time and uploaded to the cloud server, data accuracy is guaranteed in two aspects of synchronization time of the MES system and verification of data calling the MES system, the premise is provided for the cloud server to analyze influences of the data on the quality of rubber materials, relevant technological parameters are automatically adjusted by the cloud server, a set of complete closed-loop system containing collection control is formed, the foundation is laid, and the intellectualization of rubber mixing production line process control is facilitated.
Drawings
Fig. 1 is a schematic diagram of the principle of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
The rubber mixing production line data acquisition and uploading system shown in figure 1 comprises an MES system, a cloud server, a middle database, a data cloud service PC, an upper auxiliary machine PC, an internal mixer upper auxiliary machine and a leather temperature acquisition PC,
the skin temperature collecting PC is provided with a skin temperature collecting client and is responsible for collecting skin temperature, displaying, alarming and storing the skin temperature and uploading data to the data collecting module;
the upper auxiliary machine of the internal mixer collects the temperatures of a rotor, a discharge gate and a mixing chamber through a three-zone water temperature PLC, confirms the oil temperature of the internal mixer in real time, records the change of the oil temperature, and uploads the oil temperature to a cloud server for analysis and confirmation of the influence on the quality of the rubber material;
an upper auxiliary machine data acquisition client is installed on the upper auxiliary machine PC and is responsible for acquiring the equipment state, the process parameters and the real-time state data of the PLC;
the data cloud service PC is provided with a data service client and comprises a data acquisition module, an analysis control module and a data cloud module, wherein the data acquisition module is responsible for acquiring and summarizing data, the analysis control module analyzes and feeds back the data, the data cloud module sends the data to a middle database at regular time for being used by a cloud end, and the data cloud service PC serves as a relay to call a system time API provided by an MES system to complete time synchronization;
the intermediate database is used for receiving data transmitted by the cloud service PC on the data and forming an intermediate table;
the cloud server is used for receiving the data transmitted by the intermediate database and analyzing and processing the data;
the MES system is used for collecting data information and checking real-time state data collected by the upper auxiliary PC, providing system time for synchronizing with each PC, monitoring the time conditions of all clients and the starting operation condition of time synchronization software, and reminding abnormal conditions through a short message/alarm lamp.
The second purpose of the invention is to provide a rubber mixing production line data acquisition uploading method, which comprises the following steps:
1) the method comprises the following steps that three water temperature PLCs in an internal mixer upper auxiliary machine collect the temperatures of a rotor, a discharge gate and a mixing chamber in real time, confirm the oil temperature of the internal mixer in real time and send the data to a data collection module of a data cloud service PC; the skin temperature acquisition PC sends the skin temperature to a data acquisition module of the data cloud service PC every 3 seconds; the upper auxiliary machine PC sends the real-time production data, the report data and the train number formula data to a data acquisition module of the data uploading service PC;
2) an analysis control module in the data cloud service PC analyzes and feeds back data, and calls a system time API provided by an MES system during data acquisition to complete time synchronization; the MES system data information and the real-time state data collected by the upper auxiliary PC are verified;
3) the data cloud module in the data cloud service PC sends the analyzed and checked data to the intermediate database at regular time and forms an intermediate table; the cloud server is used for receiving the data transmitted by the intermediate database and analyzing and processing the data; and analyzing the influence of each data on the sizing material quality, thereby automatically adjusting the parameters in the coking production according to the formula to ensure that the sizing material quality is optimal.
It should be noted that the above embodiments are merely representative examples of the present invention. Many variations of the invention are possible. Any simple modification, equivalent change and modification of the above embodiments according to the spirit of the present invention should be considered to be within the protection scope of the present invention.
Claims (2)
1. The utility model provides a smelt gluey production line data acquisition upload system which characterized in that: comprises an MES system, a cloud server, a middle database, a data cloud service PC, an upper auxiliary machine PC, an internal mixer upper auxiliary machine and a skin-collecting temperature acquisition PC,
the skin temperature collecting PC is responsible for collecting the skin temperature,
the upper auxiliary machine of the internal mixer collects the temperatures of the rotor, the discharge gate and the mixing chamber through a three-zone water temperature PLC, the internal mixer PLC confirms the oil temperature of the internal mixer in real time and records the change of the oil temperature,
the upper auxiliary PC is responsible for collecting the equipment state, the process parameters and the real-time state data of the PLC;
the data cloud service PC is responsible for collecting and summarizing data and sending the data to the intermediate database at regular time for the cloud side to take;
the intermediate database is used for receiving data transmitted by the cloud service PC on the data and forming an intermediate table;
the cloud server is used for receiving the data transmitted by the intermediate database and analyzing and processing the data;
the MES system is used for collecting data information and checking real-time state data collected by the upper auxiliary PC, providing system time for synchronizing with each PC, monitoring the time conditions of all clients and the starting operation condition of time synchronization software, and reminding abnormal conditions through a short message/alarm lamp.
2. A rubber mixing production line data acquisition and uploading method is characterized by comprising the following steps:
1) the method comprises the following steps that three water temperature PLCs in an internal mixer upper auxiliary machine collect the temperatures of a rotor, a discharge gate and a mixing chamber in real time, confirm the oil temperature of the internal mixer in real time and send the data to a data collection module of a data cloud service PC; the data collecting module sends the skin temperature to the data cloud service PC every 3 seconds by the skin temperature collecting PC; the upper auxiliary machine PC sends the real-time production data, the report data and the train number formula data to a data acquisition module of the data uploading service PC;
2) an analysis control module in the data cloud service PC analyzes and feeds back data, and calls a system time API provided by an MES system during data acquisition to complete time synchronization; the MES system data information and the real-time state data collected by the upper auxiliary PC are verified;
3) the data cloud module in the data cloud service PC sends the analyzed and checked data to the intermediate database at regular time and forms an intermediate table; the cloud server is used for receiving the data transmitted by the intermediate database and analyzing and processing the data; and analyzing the influence of each data on the quality of the rubber material.
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| CN201810551945.0A CN108733016B (en) | 2018-05-31 | 2018-05-31 | Rubber mixing production line data acquisition and uploading system and method |
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| CN201810551945.0A CN108733016B (en) | 2018-05-31 | 2018-05-31 | Rubber mixing production line data acquisition and uploading system and method |
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| CN108733016B true CN108733016B (en) | 2020-10-30 |
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| CN113165243A (en) * | 2018-11-16 | 2021-07-23 | 科思创知识产权两合公司 | Method and system for improving a physical production process |
| CN110412960B (en) * | 2019-08-22 | 2021-07-06 | 广东省生物工程研究所（广州甘蔗糖业研究所） | Intelligent squeezing and squeezing production management method and system for sugar refinery based on cloud computing |
| CN110572467A (en) * | 2019-09-17 | 2019-12-13 | 中电九天智能科技有限公司 | System and method for reporting large amount of process data |
| CN111722606B (en) * | 2020-06-29 | 2021-03-02 | 广州中设机器人智能装备股份有限公司 | Welding production line production management system |
| CN118732629A (en) * | 2024-09-02 | 2024-10-01 | 成都秦川物联网科技股份有限公司 | Intelligent production process recommendation method and system for information cloud sharing of industrial Internet of things |
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| CN1158999A (en) * | 1996-03-26 | 1997-09-10 | 华南理工大学 | Automatic in-situ test system and method of mixing rubber quality in bandurying mixer |
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Address after: 310018 No. 1, No. 1 Street, Qiantang District, Hangzhou, Zhejiang Patentee after: Zhongce Rubber Group Co.,Ltd. Address before: 310008 No. 2, 10th Street, economic and Technological Development Zone, Jianggan District, Hangzhou City, Zhejiang Province Patentee before: ZHONGCE RUBBER GROUP Co.,Ltd. |
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