CN110572467A - System and method for reporting large amount of process data - Google Patents
System and method for reporting large amount of process data Download PDFInfo
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- CN110572467A CN110572467A CN201910875225.4A CN201910875225A CN110572467A CN 110572467 A CN110572467 A CN 110572467A CN 201910875225 A CN201910875225 A CN 201910875225A CN 110572467 A CN110572467 A CN 110572467A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/10—File systems; File servers
- G06F16/13—File access structures, e.g. distributed indices
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/10—File systems; File servers
- G06F16/16—File or folder operations, e.g. details of user interfaces specifically adapted to file systems
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/06—Protocols specially adapted for file transfer, e.g. file transfer protocol [FTP]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
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- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
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- Databases & Information Systems (AREA)
- General Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
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Abstract
The invention discloses a method for reporting a large amount of process data, which comprises the following steps: s1, the local device stores the stored process data file to the storage server of the device module control system through the file processing module and the file transmission protocol; s2, the local device triggers the file information notification event to the device module control system; s3, the equipment module control system starts to analyze the process data file after receiving the file information notification event; and S4, converting the data into a format supported by the manufacturing execution system and sending a message to the manufacturing execution system. The invention can ensure the refreshing speed of the data when the data volume of the process data is large, ensure the reporting safety of other events, ensure the sufficient address bit of the equipment module control system of the complex process and ensure the stability of operation.
Description
Technical Field
The invention belongs to the technical field of data analysis and processing, and particularly relates to a system and a method for reporting a large amount of process data.
background
an MES (Manufacturing execution System) Manufacturing execution System is a production execution management System in the Manufacturing industry. When real-time events occur at the plant, the MES system can react to them, report them on time, and direct and process them with the current accurate data. BC (Block Control System) equipment module Control System controls different production processes or different products according to stages, and the System between MES (manufacturing execution System) and automation equipment is responsible for transmitting the product information of MES to each equipment machine, controlling the balance of products in process, collecting the process data of products in process, monitoring data in real time, measuring data, judging data and the like, and uploading the data to an upper System.
In the production process of an LCD or OLED panel, after a product finishes a certain process, a machine can upload process data generated in the process to a BC system, the traditional method is to distribute a space address required by the process data in a shared address bit in a PLC looped network, but a large amount of process data can be generated in certain specific process machines and detection machines, and due to the fact that the address bit in the PLC looped network is limited, and the refreshing speed of the PLC looped network can be greatly influenced when the data amount is large. The traditional process data is refreshed by the card application of the PLC, and has the following defects:
The PLC board card has limited memory and insufficient production line address bit with complex process;
2. when a large amount of process data is refreshed, reporting of other events is influenced, and even the risk of data loss is caused;
3. The data refreshing is slow;
BC systems create a risk of stopping the response.
disclosure of Invention
in order to solve the above problems, the present invention provides a system for reporting a large amount of process data, including:
Local equipment for process production;
the equipment module control system comprises a file processing module for analyzing the process data and a storage server for storing the process data;
The middleware system is used for driving the receiving of the file information notification event;
the manufacturing execution system is used for local equipment operation control and process data summarization;
the manufacturing execution system is connected with local equipment; the local device is connected with the device module control system through a middleware system.
A method for reporting a large amount of process data comprises the following steps:
s1, the local device stores the stored process data file to the storage server of the device module control system through the file processing module and the file transmission protocol;
s2, after the file is stored, the local device triggers the file information to notify the event to the device module control system;
S3, the equipment module control system starts to analyze the process data file after receiving the file information notification event;
and S4, converting the data into a format supported by the manufacturing execution system after the analysis is finished, and sending a message to the manufacturing execution system.
The invention has the beneficial effects that: the invention can ensure the refreshing speed of the data when the data volume of the process data is large, ensure the reporting safety of other events, ensure the sufficient address bit of the equipment module control system of the complex process and ensure the stability of operation.
drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a flow chart of the method of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
As shown in fig. 1, the system for reporting a large amount of process data of the present invention includes:
Local equipment for process production;
The equipment module control system comprises a file processing module for analyzing the process data and a storage server for storing the process data;
the middleware system is used for driving the receiving of the file information notification event;
the manufacturing execution system is used for local equipment operation control and process data summarization;
The manufacturing execution system is connected with local equipment; the local device is connected with the device module control system through a middleware system.
As shown in fig. 2, a method for reporting a large amount of process data includes the following steps:
S1, the local device stores the stored process data file to the storage server of the device module control system through the file processing module and the file transmission protocol;
s2, after the file is stored, the local device triggers the file information to notify the event to the device module control system;
s3, the equipment module control system starts to analyze the process data file after receiving the file information notification event;
And S4, converting the data into a format supported by the manufacturing execution system after the analysis is finished, and sending a message to the manufacturing execution system.
the local equipment stores the files of the process data into a storage service system of the local module control system through a file transfer protocol; the local equipment is connected with the equipment module control system through a CC-Link IE protocol, the local equipment triggers a file information notification event, the equipment module control system analyzes the process data file, converts the analyzed data into a format supported by the manufacturing execution system, and transmits the format to the manufacturing execution system through the middleware system.
The equipment module control system is provided with a file processing module, process data are stored in a storage server of the equipment module control system in a file form through a file transfer protocol when a large amount of data are available, the equipment module control system only needs to process the process data files through the file processing module when events of local equipment are received, the refreshing speed of the data can be guaranteed when the data amount of the process data is large, the reporting safety of other events is guaranteed, the system address bit of a complex process is sufficient, and the stability of the equipment module control system is guaranteed.
if the order of the equipment module control system needs to read the file locally stored by the server, the module for reading the file is different from the module for refreshing the PLC data, so that the reading of the file and the refreshing of the PLC data are complementarily interfered and do not affect each other; because PLC address bit also can corresponding reduction, the speed also can be faster when the PLC module of equipment control module is handling PLC data, and the effect also can be better, and the PLC integrated circuit board also can be because the reduction of address bit, and the refresh rate becomes faster.
the invention can ensure the refreshing speed of the data when the data volume of the process data is large, ensure the reporting safety of other events, ensure the sufficient address bit of the equipment module control system of the complex process, ensure the stability of operation and avoid the phenomenon of stopping response of the system.
The technical solution of the present invention is not limited to the limitations of the above specific embodiments, and all technical modifications made according to the technical solution of the present invention fall within the protection scope of the present invention.
Claims (2)
1. a system for realizing reporting of a large amount of process data is characterized by comprising the following steps:
Local equipment for process production;
the equipment module control system comprises a file processing module for analyzing the process data and a storage server for storing the process data;
the middleware system is used for driving the receiving of the file information notification event;
the manufacturing execution system is used for local equipment operation control and process data summarization;
The manufacturing execution system is connected with local equipment; the local device is connected with the device module control system through a middleware system.
2. a method for realizing the report of a large amount of process data is characterized by comprising the following steps:
s1, the local device stores the stored process data file to the storage server of the device module control system through the file processing module and the file transmission protocol;
s2, after the file is stored, the local device triggers the file information to notify the event to the device module control system;
S3, the equipment module control system starts to analyze the process data file after receiving the file information notification event;
and S4, converting the data into a format supported by the manufacturing execution system after the analysis is finished, and sending a message to the manufacturing execution system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910875225.4A CN110572467A (en) | 2019-09-17 | 2019-09-17 | System and method for reporting large amount of process data |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910875225.4A CN110572467A (en) | 2019-09-17 | 2019-09-17 | System and method for reporting large amount of process data |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110572467A true CN110572467A (en) | 2019-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910875225.4A Pending CN110572467A (en) | 2019-09-17 | 2019-09-17 | System and method for reporting large amount of process data |
Country Status (1)
| Country | Link |
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| CN (1) | CN110572467A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111290355A (en) * | 2020-02-27 | 2020-06-16 | 中电九天智能科技有限公司 | Method for recording and searching log |
| CN111337503A (en) * | 2020-03-20 | 2020-06-26 | 中电九天智能科技有限公司 | System for automatically distributing and detecting product defects |
| CN114338712A (en) * | 2021-12-29 | 2022-04-12 | 中电九天智能科技有限公司 | Method for solving problem of insufficient memory and untimely refreshing speed of CC-Link IE network |
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| CN102468907A (en) * | 2010-11-05 | 2012-05-23 | 北京北方微电子基地设备工艺研究中心有限责任公司 | Transmission method of process data, apparatus thereof and system thereof |
| CN108733016A (en) * | 2018-05-31 | 2018-11-02 | 中策橡胶集团有限公司 | A kind of mixing line data acquisition uploading system and method |
| US20190139797A1 (en) * | 2017-11-07 | 2019-05-09 | Beijing Juntai Innovation Technology Co., Ltd. | Methods and devices for process editing, acquisition, process data protection for solar cell production apparatus |
| CN109947810A (en) * | 2017-11-16 | 2019-06-28 | 上海明匠智能系统有限公司 | Industrial equipment data real-time collecting system |
-
2019
- 2019-09-17 CN CN201910875225.4A patent/CN110572467A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102468907A (en) * | 2010-11-05 | 2012-05-23 | 北京北方微电子基地设备工艺研究中心有限责任公司 | Transmission method of process data, apparatus thereof and system thereof |
| US20190139797A1 (en) * | 2017-11-07 | 2019-05-09 | Beijing Juntai Innovation Technology Co., Ltd. | Methods and devices for process editing, acquisition, process data protection for solar cell production apparatus |
| CN109947810A (en) * | 2017-11-16 | 2019-06-28 | 上海明匠智能系统有限公司 | Industrial equipment data real-time collecting system |
| CN108733016A (en) * | 2018-05-31 | 2018-11-02 | 中策橡胶集团有限公司 | A kind of mixing line data acquisition uploading system and method |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111290355A (en) * | 2020-02-27 | 2020-06-16 | 中电九天智能科技有限公司 | Method for recording and searching log |
| CN111290355B (en) * | 2020-02-27 | 2021-06-22 | 中电九天智能科技有限公司 | Method for recording and searching log |
| CN111337503A (en) * | 2020-03-20 | 2020-06-26 | 中电九天智能科技有限公司 | System for automatically distributing and detecting product defects |
| CN114338712A (en) * | 2021-12-29 | 2022-04-12 | 中电九天智能科技有限公司 | Method for solving problem of insufficient memory and untimely refreshing speed of CC-Link IE network |
| CN114338712B (en) * | 2021-12-29 | 2023-10-24 | 中电九天智能科技有限公司 | Method for solving problem of insufficient memory and untimely refresh rate of CC-Link IE network |
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Application publication date: 20191213 |