CN105754615A - Blue-coke dry-quenching apparatus - Google Patents
Blue-coke dry-quenching apparatus Download PDFInfo
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- CN105754615A CN105754615A CN201410786616.6A CN201410786616A CN105754615A CN 105754615 A CN105754615 A CN 105754615A CN 201410786616 A CN201410786616 A CN 201410786616A CN 105754615 A CN105754615 A CN 105754615A
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Abstract
The invention discloses a blue-coke dry-quenching apparatus, which solves the problems of high water content and large energy consumption in a dry-quenching process in the prior art. The apparatus is characterized in that coke discharging boxes (3) are arranged below discharge outlets of a vertical furnace (1); sprinkling systems (2) are additionally added at one side of the coke discharging boxes (3), and the lower parts of the coke discharging boxes (3) are equipped with coke guiding channels; discharge outlets (8) of the coke guiding channels are equipped with manually-operated flat-plate valves (4); coke discharging apparatuses (5) are arranged between the discharge outlets (8) and a slat conveyor (6); and an induced-draft system (14) is arranged on an outlet of the slat conveyor (6). The apparatus has advantages of compact combination, simple structure, high control maneuverability of matching electric appliances and instruments, good connection, safety, and reliability, and efficient water and energy conservation. The apparatus can achieve the purpose of no maintenance, green environmental protection, and energy conservation and consumption reduction, and meet the national requirements of energy conservation and emission reduction.
Description
Technical field
The invention belongs to coal processing field of comprehensive utilization, be particularly well-suited to the dry coke quenching auxiliary adopting upright furnace process of coking to discharge of the coke for raw material production semi-coke with low rank coal.
Background technology
Current domestic semi-coke production capacity is about 86,100,000 tons.2012 through relevant department calculate, wherein 45,000,000 tons of Shaanxi Province, 25,300,000 tons of Xinjiang, 9,700,000 tons of the Inner Mongol, 6,100,000 tons of Ningxia.The research and development of domestic Coal Chemical Industry, designing unit start to be directed to the research and development of the retorting technique of face coal, little beans and moulded coal for 2009, and the newly-increased semi-coke production capacity of a few years from now on will more than 30,000,000 tons, and the aggregated capacity of such semi-coke will more than more than 100,000,000 tons.Therefore, if do not sought new semi-coke application, expand new market and will block the further development of semi-coke industry.
It addition, in semi-coke production field, adopt the quenching of shaft furnace (upright furnace) process of coking to refer to and fervid red coke be cooled to the operating process being easy to conveying and storage.Shaft furnace (upright furnace) coking finishing temperature, 600~750 DEG C of scopes, is cooled to less than 250 DEG C after semi-coke quenching.Domestic semi-coke production producer quenching form adopts water coke quenching method substantially, and water quenching causes water resource waste, after quenching, adopt the waste also resulting in the energy in coal gas drying course simultaneously, water quenching, drying process in the large quantity of exhaust gas (pollutant such as phenol, cyanogen) that produces by serious pollution surrounding enviroment.
Semi-coke (semicoke) water extinguishing technique operation principle is that red-hot coke falls into water sealed tank, simultaneously the waste gas extinguishing technique such as generating section steam, water gas.This method of the discharging of the coke has simple in construction, operates easy, and seriality is strong, safety advantages of higher.It is water quenching widely used in the production of current domestic shaft furnace (upright furnace) (i.e. coke pushing, scrape burnt form).The method is: 540 DEG C of red coke of high temperature fall into water sealed tank soaking after scraped by scrapper conveyor, semi-coke drags for Jiao more than the water of 28% moisture content by transferring under dry distilling state being full of, semi-coke (semicoke) is decomposed under this kind of low temperature and breaks, and small part becomes burnt mud and is deposited in quenching groove
In, major part coke breeze and lump coke moisture after coal gas is dried is down to less than 13% and is delivered to outside burnt field classification and sells.But this kind discharges of the coke
Mode has seriously run counter to the environmental protection that country advocates, the idea of development saved energy and reduce the cost, comprehensively utilize.
Summary of the invention
The purpose of the present invention is contemplated to provide that a kind of technique is advanced, rational in infrastructure, production efficiency is high, the semi-coke dry coke quenching auxiliary of good product quality.
The technical solution adopted in the present invention is: it includes the parts such as upright furnace, coke discharge box, coke guide, manual platform gate valve, apron conveyor and belt conveyor.Being additionally arranged spray system in the side of coke discharge box, its underpart is provided with coke guide, and the discharging opening under coke guide is provided with manual platform gate valve, is provided with the equipment of the discharging of the coke, and is provided with induced draught system on apron conveyor outlet top below discharging opening and between apron conveyor.Described spray system is to be made up of the water tank being arranged on upright furnace side and nozzle, and the lower end of nozzle is arranged on the side of coke discharge box bottom coke guide, and the other end is connected with water outlet of water tank by installing the pipeline of valve.The described equipment of the discharging of the coke is to be made up of ram and blocking valve, and ram is arranged on below the outlet of the discharging opening arranging manual platform gate valve, and blocking valve is arranged on the lower section of ram side.Described ram and blocking valve are driven by belt gear by the motor being arranged on support.
The present invention has the beneficial effects that: owing to coke discharge box is provided with spray system, after the red coke of red heat that upright furnace discharging opening is discharged enters coke discharge box, quenching injection flow rate can be controlled according to semi-coke blanking velocity, regulate the moisture of semi-coke (semicoke), spray instantaneous generation high temperature and high pressure steam and form vapor slugs, bottom discharging opening part above air barrier, substantial amounts of steam then occurs water gas reaction to carry out quenching with the red coke exchange of red heat, steam produces hydrogen with water gas reaction, effectively improves calorific value of gas.The ram that coke discharging mouth bottom is arranged and blocking valve realize uniform blowing, blocking valve lower connecting plate formula conveyer, and the semi-coke after conveying quenching is to belt conveyor, then is transported to Jiao Chang screening station classification export trade by belt feeder.The induced draught system that formula plate conveyor outlet top connects, collects a small amount of steam excessive when the discharging of the coke and waste hot gas and is delivered to cesspool.There is the advantages such as technique is advanced, rational in infrastructure, simple to operate, seriality is higher, safe and reliable, it may be achieved non-maintaining, environmental protection, energy-saving and cost-reducing purpose, semi-coke (semicoke) moisture controls in 2~8% scopes.
Below in conjunction with accompanying drawing, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is two groups of structural representations of the present invention.
Fig. 2 is the package assembly schematic diagram of the present invention.
Fig. 3 is the equipment that the discharges of the coke front view of the present invention.
Fig. 4 is the equipment that the discharges of the coke left view of the present invention.
Fig. 5 is the equipment that the discharges of the coke top view of the present invention.
In figure: 1 is upright furnace, 2 is spray system, and 3 is coke discharge box, and 4 is manual platform gate valve, and 5 is the equipment of the discharging of the coke, 6 is apron conveyor, and 7 is belt conveyor, and 8 is discharging opening, and 9 is water tank, and 10 is ram, 11 is blocking valve, and 12 is support, and 13 is motor, and 14 is induced draught system, and 15 is nozzle.
Detailed description of the invention
As it is shown in figure 1, arrange coke discharge box 3 in upright furnace 1 bottom of coking, coke discharge box 3 bottom arranges coke guide, and
Setting up in the side of coke discharge box 3 and constituted spray system 2 by water tank 9 and nozzle 15, the lower end of nozzle 15 is arranged on the coke guide side of coke discharge box 3 bottom, and the other end is connected with water tank 9 outlet by installing the pipeline of valve.Discharging opening 8 arranges manual platform gate valve 4, the equipment 5 that discharges of the coke is set below the outlet of discharging opening 8 and between apron conveyor 6 simultaneously.This equipment 5 that discharges of the coke is to be made up of ram 10 and blocking valve 11, ram 10 is arranged on the coke guide 8 outlet lower section arranging manual platform gate valve 4, blocking valve 11 is arranged on the lower section of ram 10 side, described ram 10 and blocking valve 11 by the motor 1 being arranged on support 12) driven by belt gear.And export top at apron conveyor 6 and be provided with induced draught system 14.When implementing the present invention, in upright furnace 1, fervid red coke enters coke discharge box 3, and red coke goes downwards in the deflector chute of coke discharge box 3 bottom from coke discharge box 3, and the water injection system 2 arranged in deflector chute is sprayed water to red coke;Adjusting the supply and speed that control water, making red coke be reduced to required coke discharging temperature when leaving deflector chute and entering discharging equipment 5, thus obtaining low temperature and low moisture semi-coke (semicoke) product;According to the equipment of the discharging of the coke 5 and follow-up equipment situation, open manual platform gate valve 4;Formed the equipment of the discharging of the coke 5 by ram 10, blocking valve 11 and control semi-coke (semicoke) output, apron conveyor 6 be delivered on the burnt belt conveyor 7 of fortune, then carried the extremely burnt field classification export trade of semi-coke (semicoke) by belt feeder.Apron conveyor 6 exports top and connects induced draught system 14, a small amount of steam excessive when the discharging of the coke and waste hot gas is collected and is delivered to cesspool.Obtaining semi-coke (semicoke) product after the present invention is discharged of the coke, the moisture index of its semi-coke (semicoke) product can according to the demand of user, and adjustable controls between 2~8%.
It is compact that the present invention has equipment combination, simple in construction, and match appliance instrument controls workable, and seriality is higher, safe and reliable, has efficient water saving, energy-saving effect.Really realize non-maintaining, environmental protection, energy-saving and cost-reducing purpose, also reach the requirement that national energy-saving reduces discharging simultaneously.
Above are only a specific embodiment of the present invention; but the design concept of the present invention is not limited thereto; all changes utilizing this design that the present invention carries out unsubstantiality; such as spray system can adopt vapor system to substitute; the equipment of the discharging of the coke can organize installation more, all should belong to the behavior invading scope.
Claims (2)
1. a semi-coke dry coke quenching auxiliary, it includes upright furnace (1), coke discharge box (3), coke guide (8), manual platform gate valve (4), apron conveyor (6) and belt conveyor (7), it is characterized in that: the side of coke discharge box (3) is additionally arranged spray system (2), bottom arranges coke guide, discharging opening (8) under coke guide is provided with manual platform gate valve (4), it is provided with the equipment of the discharging of the coke (5) between discharging opening (8) lower section and apron conveyor (6), and it is provided with induced draught system (14) on apron conveyor (6) outlet top.
2. require semi-coke dry coke quenching auxiliary described in 1 according to claim, it is characterized in that: described spray system (2) is to be made up of the water tank (9) being arranged on upright furnace (1) side and nozzle (15), the lower end of nozzle (15) is arranged on the side of coke discharge box (3) bottom coke guide, and the other end is connected with water tank (9) outlet by installing the pipeline of valve;The described equipment that discharges of the coke (5) is to be made up of ram (10) and blocking valve (11), ram (10) is arranged on discharging opening (8) the outlet lower section arranging manual platform gate valve (4), blocking valve (11) is arranged on the lower section of ram (10) side, described ram (10) and blocking valve (11) and is driven by belt gear by the motor (13) being arranged on support (12).
Priority Applications (1)
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CN201410786616.6A CN105754615A (en) | 2014-12-18 | 2014-12-18 | Blue-coke dry-quenching apparatus |
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CN201410786616.6A CN105754615A (en) | 2014-12-18 | 2014-12-18 | Blue-coke dry-quenching apparatus |
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CN105754615A true CN105754615A (en) | 2016-07-13 |
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CN201410786616.6A Pending CN105754615A (en) | 2014-12-18 | 2014-12-18 | Blue-coke dry-quenching apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115418241A (en) * | 2022-08-19 | 2022-12-02 | 湖北沃凯工程技术有限公司 | Blue charcoal quenching transfer system |
-
2014
- 2014-12-18 CN CN201410786616.6A patent/CN105754615A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115418241A (en) * | 2022-08-19 | 2022-12-02 | 湖北沃凯工程技术有限公司 | Blue charcoal quenching transfer system |
CN115418241B (en) * | 2022-08-19 | 2024-02-13 | 湖北沃凯工程技术有限公司 | Semi-coke quenching transfer system |
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Application publication date: 20160713 |