CN208803027U - A kind of Pyrolysis Char dry method goes out coke installation - Google Patents
A kind of Pyrolysis Char dry method goes out coke installation Download PDFInfo
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- CN208803027U CN208803027U CN201821538599.4U CN201821538599U CN208803027U CN 208803027 U CN208803027 U CN 208803027U CN 201821538599 U CN201821538599 U CN 201821538599U CN 208803027 U CN208803027 U CN 208803027U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
The utility model belongs to destructive distillation production technical field, go out coke installation more particularly to a kind of Pyrolysis Char dry method, including carbonization furnace, burnt unit and oil shale retorting semicoke lead-out unit are continuously unloaded including cooling quenching and waste heat recovery unit, furnace body, carbonization furnace, cooling quenching and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit is sequentially connected from up to down;Solving water consume height, heat when wet process in the prior art goes out coke installation coking can not recycle, generate sewage, and semicoke carrying moisture is excessively high, using energy source is low, and the area relatively in short supply in water resource, wet process goes out limitation of the coke installation coking by water, the problem of development and utilization of oil shale receive serious restriction, the utility model breaks through water restrictions, is conducive to the development of oil shale industry to adapt to uneven geographical distribution of resources;And it largely improves energy utilization rate and reduces pollution.
Description
Technical field
The utility model belongs to destructive distillation production technical field, and in particular to a kind of Pyrolysis Char dry method goes out coke installation.
Background technique
Oil shale is one kind huge solid fossil fuel of reserves between coal and petroleum, can be in 500 DEG C of left and right trunks
Shale oil is produced after evaporating.It is shale oil superior performance, widely used as a kind of important petroleum supplement and alternative energy source.
Currently, existing oil shale retorting production technology is all to go out coke installation using wet process, 600 DEG C or so (because the type of furnace is
It is no have segment occurred or gas combustion device and it is different) oil shale retorting semicoke be directly discharged into quenching basin/pond of furnace bottom.Wet process is discharged of the coke
Device characteristic is to form water-stop under vertical gas retort, prevents coal gas in furnace external from the leakage of destructive distillation furnace bottom, but wet
The fatal defects that method goes out coke installation are that Pyrolysis Char carrying moisture is excessively high, and moisture content is some cases greater than 50%.It is widely distributed in oil shale
And the area that water resource is relatively in short supply, such as Xinjiang, Inner Mongol etc., the development and utilization of oil shale receive serious restriction.
Utility model content
Pyrolysis Char dry method provided by the utility model go out coke installation purpose first is that overcome in the prior art wet process discharge of the coke dress
Water consume is high when setting coking, heat can not recycle, generates sewage, and semicoke carries the problem that moisture is excessively high, using energy source is low;Purpose two
It is to overcome area relatively in short supply in water resource in the prior art, wet process goes out limitation of the coke installation coking by water, oil shale
The problem of development and utilization receive serious restriction.
For this purpose, the utility model, which provides a kind of Pyrolysis Char dry method, goes out coke installation, including carbonization furnace, including drop
Warm quenching and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit, carbonization furnace, drop
Warm quenching and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit successively connects from up to down
It connects;
The cooling quenching and waste heat recovery unit include water-cooling wall and economizer, carbonization furnace, water-cooling wall and province
Coal device is sequentially connected from up to down;
It includes coke guide, ram, dant holding plate sum aggregate coke bin that the furnace body, which continuously unloads burnt unit, economizer, coke guide and
Collection coke bin is sequentially connected from up to down, ram and dant holding plate is all connected with the bottom of coke guide and ram and dant holding plate are respectively positioned on
Collect in coke bin;
The oil shale retorting semicoke lead-out unit includes upper gate valve, surge bunker, lower gate valve and the machine that discharges of the coke, collection coke bin, on
Gate valve, surge bunker, lower gate valve and the machine that discharges of the coke are sequentially connected from up to down.
The carbonization furnace and water-cooling wall are welded to connect, and water-cooling wall and economizer are welded to connect.
The water-cooling wall and economizer are all made of membrane wall box-structure, and membrane wall box-structure uses hermetically sealed welding film
Formula wall.
The furnace body, which continuously unloads burnt unit, may also include spray equipment, spray equipment connection collection coke bin.
The oil shale retorting semicoke lead-out unit may also include flexible connecting device, and flexible connecting device is connected in surge bunker
The support zone of bulkhead.
The oil shale retorting semicoke lead-out unit may also include steam blowing equipment, and upper gate valve and lower gate valve are all connected with steaming
Vapour blow device.
The spray equipment uses taper atomizer.
The outlet of the surge bunker uses chute, and surge bunker connects the machine that discharges of the coke by chute.
Shape in the middle part of the warehouse for integrating coke bin integrates the shape of the warehouse lower part of coke bin as cube as reverse taper.
The machine that discharges of the coke is to bury scraper plate to discharge of the coke machine.
The utility model has the beneficial effects that
1. it is that go out more carbonization furnaces of coke installation mating for dry method that the Pyrolysis Char dry method of the utility model, which goes out coke installation,
1 waste heat boiler, when using waste heat boiler, the circulating water pipework of every carbonization furnace is respectively independent, and can isolated operation,
Waste heat boiler uses top water-cooling wall, lower part economizer according to Principles of Boiler and semicoke temperature gradients situation in design
Vertical structure, be effectively utilized the sensible heat of semicoke;
2. the waste heat boiler that the Pyrolysis Char dry method of the utility model goes out coke installation use can produce 1.25Mpa high-quality
Steam (193.4 DEG C), while can meeting personal steam demand in field, redundance can also be converted into electricity by steam turbine
Can, realize power supply in factory;
3. the Pyrolysis Char dry method of the utility model, which goes out coke installation, solves wet quenching, water consume is high, heat can not recycle,
Sewage is led to the problem of, uneven geographical distribution of resources is adapted to, water restrictions is broken through, is conducive to oil shale industry development, and can
Push the technical research for promoting similar industry dry method material cooling;
It is controlled 4. the Pyrolysis Char dry method of the utility model goes out coke installation coking process using double gate valve, upper gate valve is under
Gate valve is in alternately open and-shut mode always, and this switch system not only can guarantee harvesting and storing and being discharged for semicoke, but also can guarantee coal in furnace
Gas does not leak out;
It is used 5. the Pyrolysis Char dry method of the utility model goes out at coke installation intermediate buffering storehouse power-on and power-off hydraulic flat gate valve
The powdery destructive distillation cinder accumulated in valve can be blown off, ensure that the sealing function of valve, prevented severe operation by steam blowing
Environment;
6. the Pyrolysis Char dry method of the utility model goes out the prow time that discharges of the coke of coke installation using machine buried scraper conveying of the discharging of the coke
Machine realizes the conveying to higher temperature material, increases cooling link, provide the reliability of subsequent material transportation system;
7. going out the obtained semicoke of coke installation by the Pyrolysis Char dry method of the utility model is practically free of free moisture, keep away
Potential environmental pollution is exempted from;
8. the Pyrolysis Char dry method of the utility model goes out the boiler technology mature and reliable of coke installation use, the equipment of selection
Be for market common apparatus, it is cheap and easy to get;
9. the Pyrolysis Char dry method of the utility model goes out, coke installation is relatively easy using structure, and convenient operation and control is easy to
It grasps.
Detailed description of the invention
The utility model is described in further details below with reference to attached drawing.
Fig. 1 is that Pyrolysis Char dry method is discharged of the coke apparatus structure main view;
Fig. 2 is that Pyrolysis Char dry method is discharged of the coke apparatus structure side view.
Description of symbols: 1, carbonization furnace;2, water-cooling wall;3, economizer;4, coke guide;5, ram;6, it holds in the palm
Burnt disk;7, collect coke bin;8, upper gate valve;9, surge bunker;10, lower gate valve;11, discharge of the coke machine.
Specific embodiment
Embodiment 1:
As depicted in figs. 1 and 2, a kind of Pyrolysis Char dry method goes out coke installation, including carbonization furnace 1, including cooling is put out
Burnt and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit, carbonization furnace 1, cooling
Quenching and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit is sequentially connected from up to down;
The cooling quenching and waste heat recovery unit include water-cooling wall 2 and economizer 3, carbonization furnace 1, water-cooling wall 2 and economizer 3
It is sequentially connected from up to down;It includes coke guide 4, ram 5,6 sum aggregate coke bin 7 of dant holding plate that the furnace body, which continuously unloads burnt unit, is saved
Coal device 3,4 sum aggregate coke bin 7 of coke guide are sequentially connected from up to down, ram 5 and dant holding plate 6 be all connected with the bottom of coke guide 4 and
Ram 5 and dant holding plate 6 are respectively positioned in collection coke bin 7;The oil shale retorting semicoke lead-out unit includes upper gate valve 8, surge bunker
9, lower gate valve 10 and the machine 11 that discharges of the coke, collection coke bin 7, upper gate valve 8, surge bunker 9, lower gate valve 10 and the machine 11 that discharges of the coke successively connect from up to down
It connects.
Embodiment 2:
As depicted in figs. 1 and 2, a kind of Pyrolysis Char dry method goes out coke installation, including carbonization furnace 1, including cooling is put out
Burnt and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit, carbonization furnace 1, cooling
Quenching and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit is sequentially connected from up to down;
The cooling quenching and waste heat recovery unit include water-cooling wall 2 and economizer 3, carbonization furnace 1, water-cooling wall 2 and economizer 3
It is sequentially connected from up to down;It includes coke guide 4, ram 5,6 sum aggregate coke bin 7 of dant holding plate that the furnace body, which continuously unloads burnt unit, is saved
Coal device 3,4 sum aggregate coke bin 7 of coke guide are sequentially connected from up to down, ram 5 and dant holding plate 6 be all connected with the bottom of coke guide 4 and
Ram 5 and dant holding plate 6 are respectively positioned in collection coke bin 7;The oil shale retorting semicoke lead-out unit includes upper gate valve 8, surge bunker
9, lower gate valve 10 and the machine 11 that discharges of the coke, collection coke bin 7, upper gate valve 8, surge bunker 9, lower gate valve 10 and the machine 11 that discharges of the coke successively connect from up to down
It connects.
It is that dry method goes out coke installation, more carbonization furnaces 1 mating 1 that the Pyrolysis Char dry method of the utility model, which goes out coke installation,
Platform waste heat boiler, when using waste heat boiler, the circulating water pipework of every carbonization furnace 1 is respectively independent, and can isolated operation,
Waste heat boiler uses top water-cooling wall 2, lower part economizer according to Principles of Boiler and semicoke temperature gradients situation in design
3 vertical structure is effectively utilized the sensible heat of semicoke;The Pyrolysis Char dry method of the utility model goes out the waste heat pot of coke installation use
Furnace can produce 1.25Mpa high-quality steam (193.4 DEG C), and while can meeting personal steam demand in field, redundance may be used also
To be converted into electric energy by steam turbine, power supply in factory is realized;Solves wet quenching, water consume is high, heat can not be recycled, be produced
The problem of crude sewage, is adapted to uneven geographical distribution of resources, breaks through water restrictions, is conducive to oil shale industry development, and can push away
The dynamic technical research for promoting similar industry dry method material cooling;The Pyrolysis Char dry method of the utility model goes out coke installation coking process
It is controlled using double gate valve, upper gate valve 8 and lower gate valve 10 both can guarantee semicoke in alternately open and-shut mode, this switch system always
Harvest and store and be discharged, and can guarantee that coal gas does not leak out in furnace;Obtained semicoke is practically free of free moisture, avoids latent
Environmental pollution;The Pyrolysis Char dry method of the utility model goes out the boiler technology mature and reliable of coke installation use, and selection is set
It is standby be for market common apparatus, it is cheap and easy to get;It is relatively simple using structure that the Pyrolysis Char dry method of the utility model goes out coke installation
Single, convenient operation and control is easy to grasp.
Embodiment 3:
The carbonization furnace 1 is welded to connect with water-cooling wall 2, and water-cooling wall 2 and economizer 3 are welded to connect.The oil page
Rock gas retort 1 and water-cooling wall 2 are welded to connect, and prevent carbonization gas from leaking;The coke discharging mouth of 1 structure of water-cooling wall and carbonization furnace 1
Match, can be that rectangular (being rectangular upright gas retort suitable for coke discharging mouth) or round (it is circular for being suitable for coke discharging mouth
Upright gas retort);The water-cooling wall 2 is welded to connect with economizer 3, is returned jointly for the cooling quenching of oil shale retorting semicoke and waste heat
It receives, water-cooling wall 2 is used for preboiler water supply for producing high-quality steam, economizer 3, and oil shale retorting semicoke passes through in the two
It is cooling after portion's cavity.
The water-cooling wall 2 and economizer 3 are all made of membrane wall box-structure, and membrane wall box-structure uses hermetically sealed welding
Membrane wall.Water-cooling wall 2 is arranged at upright gas retort coke discharging mouth, as the interception channel between carbonization chamber and equipment of the discharging of the coke, pipe
Interior Absorption of Medium coke sensible heat generates steam for industrial production;Water-cooling wall 2 have tedge and down-comer respectively with boiler drum phase
Even;Economizer 3 have softening water supply pipe and water supplying pipe be connected respectively with feed pump and drum, for boiler provide 104 DEG C of temperature to
Water.The economizer 3 is identical as 2 structure of water-cooling wall, and effect is similar, manages interior Absorption of Medium coke sensible heat, generates 104 DEG C of heat
Water supplies waste heat boiler drum through pump;Water-cooling wall 2 and economizer 3 described in it are all made of hermetically sealed welding membrane wall, with furnace bottom
To be welded to connect between seat and equipment of the discharging of the coke, good seal performance can not only prevent pernicious gas from leaking, but also can prevent air from leaking
Enter.Water-cooling wall 2 and economizer 3 described in it can be added in respect of membrane wall table plague, and membrane wall table plague is to increase heating surface, membrane type
The upper collecting chamber top design of wall table plague has guiding device, and guiding device is water cooling deflector, alleviates the upper collection of membrane wall table plague
The abrasion of case.
The furnace body, which continuously unloads burnt unit, may also include spray equipment, spray equipment connection collection coke bin 7.Collect coke bin 7 to arrange
Spray equipment, auxiliary control temperature of the discharging of the coke.
The oil shale retorting semicoke lead-out unit may also include flexible connecting device, and flexible connecting device is connected in surge bunker
The support zone of 9 bulkheads.Flexible connecting device can be existing device, can be flexible connector etc., on intermediate buffering silo wall
Equipped with flexible connecting device, feed bin can be not only supported, bulkhead can also be absorbed because temperature increases the displacement of expanding with heat and contract with cold generated.
The oil shale retorting semicoke lead-out unit may also include steam blowing equipment, and upper gate valve 8 and lower gate valve 10 connect
Connect steam blowing equipment.Steam blowing equipment is existing device, is not described in detail herein.Upper gate valve 8 and lower gate valve 10 are equal
For electric hydraulic flat gate valve.Upper gate valve 8 and lower gate valve 10 realize coke discharging using alternately opening and closing mode, guarantee without gas leak and can
Adapt to the variation of different produce loads;Steam blowing equipment, the powdery that can will be accumulated in valve is arranged in upper gate valve 8 and lower gate valve 10
Destructive distillation cinder is blown off, and ensure that the sealing function of valve, has prevented severe operating environment, effectively prevent getting stuck and playing sealing gland work
With.
The spray equipment uses taper atomizer.Size is determined by water-spraying amount, only plays the role of aids in temperature control, just
The normal condition of production does not spray.
The outlet of the surge bunker 9 uses chute, and surge bunker 9 connects the machine 11 that discharges of the coke by chute.
Shape in the middle part of the warehouse for integrating coke bin 7 integrates the shape of the warehouse lower part of coke bin 7 as cube as reverse taper.Side
Just the collection of collection coke bin 7 and coke discharging.
The coke guide 4 is made by castable, and coke guide 4 is applied with steel plate and collection 7 surrounding welded seal of coke bin, both prevents from doing
Gas leak is evaporated, and prevents air from leaking into.Dant holding plate 6 guarantees that semicoke thin layer successively discharges of the coke in shale retort.Ram 5 is past
Compound ram, the draw bar and collection coke bin 7 of reciprocating ram 5 pass through packing box seal.The burnt scraping blade of reciprocating ram 5
It is sealed in collection coke bin 7.Collection 7 lower part of coke bin and intermediate buffering Cang9Cang power on hydraulic flat gate valve 8 and pass through flanged joint.It is intermediate
Electric hydraulic flat gate valve 10 passes through flanged joint under 9 lower part of surge bunker and storehouse.Electric 10 lower part of hydraulic flat gate valve is by slipping under storehouse
Slot and bury scraper plate discharge of the coke machine 11 formed tapping channel.
The working principle of the utility model are as follows:
Coking process are as follows: the Pyrolysis Char of red heat successively passes through water-cooling wall and economizer, reaches reciprocating ram 5, past
Compound ram 5 scrapes half defocused, and semicoke falls through into collection coke bin 7 due to gravity naturally.Coking process is using upper gate valve 8 under
Gate valve 10 controls.Upper gate valve 8 and lower gate valve 10 are always in the alternate position of opening and closing;When coke discharging, first close on intermediate buffering storehouse 9
Gate valve 8(valve is connected with collection 7 bottom of coke bin in portion), the lower subordinate's gate valve 10 in intermediate buffering storehouse 9 is opened after the completion of coke discharging, by semicoke
Discharge.When semicoke is not discharged, lower subordinate's gate valve 10 is in the closed position, and gate valve 8 is in the open position on top, collection coke bin 7
Semicoke drops down onto intermediate buffering storehouse 9.This switch system can guarantee harvesting and storing and being discharged for material, and guarantee that coal gas is not from bilayer in furnace
Valve leakage.
Concrete operations are: as ceaselessly horizontal reciprocating moves ram 5, the Pyrolysis Char (about 500 DEG C ~ 600 of red heat
DEG C) constantly move down from carbonization furnace 1 from the discharge of coke discharging mouth, water-cooling wall 2 and economizer 3 are sequentially entered, red coke exists
By the medium heat release into pipe of water-cooling wall 2 in dropping process, temperature is down to 300 ~ 350 DEG C after semicoke exchanges heat with water-cooling wall 2, semicoke
Exchanging heat with economizer 2 into pipe, temperature is down to 150 ~ 200 DEG C or so after medium heat release, then reaches ram 5, and ram 5 is scraped
Half is defocused out, and semicoke is since gravity falls through into collection coke bin 7 naturally, at this point, being first shut off subordinate's gate valve under intermediate buffering storehouse 9
10, gate valve 8 on 9 top of intermediate buffering storehouse is opened, semicoke enters intermediate buffering storehouse 9, when intermediate surge bunker 9 stores certain semicoke
Afterwards, gate valve 8 on top is closed, the lower subordinate's gate valve 10 in intermediate buffering storehouse 9 is opened, semicoke falls through into semicoke by intermediate buffering storehouse 9
Chute, discharges of the coke machine 11 into furnace bottom, and the machine 11 that discharged of the coke is transported into semicoke stockyard.During this, gate valve 8 and lower subordinate on top
Steam blowing can be led at gate valve 10, prevent furnace gas from leaking outside, collect coke bin 7 and intermediate buffering storehouse 9 is also provided with intermittent shower water pipe, depending on life
Situation is produced to assist controlling temperature of the discharging of the coke, guarantees that back strap transportation system is unlikely to because overheating the tenability limit more than belt.
In the description of the utility model, it is to be understood that if thering is the orientation of the instructions such as term " on ", "lower" or position to close
System to be based on the orientation or positional relationship shown in the drawings, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore the terms describing the positional relationship in the drawings are only for illustration, no
It can be understood as a limitation of this patent.
Exemplified as above is only to the utility model for example, not constituting to the protection scope of the utility model
Limitation, it is all to be belonged within the protection scope of the utility model with the same or similar design of the utility model.
Claims (9)
1. a kind of Pyrolysis Char dry method goes out coke installation, including carbonization furnace (1), it is characterised in that: including cooling quenching and
Waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit, and carbonization furnace (1), cooling are put out
It is burnt and waste heat recovery unit, furnace body continuously unload burnt unit and oil shale retorting semicoke lead-out unit is sequentially connected from up to down;
The cooling quenching and waste heat recovery unit include water-cooling wall (2) and economizer (3), carbonization furnace (1), water-cooling wall
(2) it is sequentially connected from up to down with economizer (3);
It includes coke guide (4), ram (5), dant holding plate (6) sum aggregate coke bin (7), economizer that the furnace body, which continuously unloads burnt unit,
(3), coke guide (4) sum aggregate coke bin (7) is sequentially connected from up to down, and ram (5) and dant holding plate (6) are all connected with coke guide (4)
Bottom and ram (5) and dant holding plate (6) be respectively positioned on collection coke bin (7) in;
The oil shale retorting semicoke lead-out unit includes upper gate valve (8), surge bunker (9), lower gate valve (10) and the machine that discharges of the coke (11),
Collection coke bin (7), upper gate valve (8), surge bunker (9), lower gate valve (10) and the machine that discharges of the coke (11) are sequentially connected from up to down.
2. Pyrolysis Char dry method as described in claim 1 goes out coke installation, it is characterised in that: the carbonization furnace (1) with
Water-cooling wall (2) is welded to connect, and water-cooling wall (2) and economizer (3) are welded to connect.
3. Pyrolysis Char dry method as claimed in claim 2 goes out coke installation, it is characterised in that: the water-cooling wall (2) and economizer
(3) it is all made of membrane wall box-structure, membrane wall box-structure uses hermetically sealed welding membrane wall.
4. Pyrolysis Char dry method as described in claim 1 goes out coke installation, it is characterised in that: the furnace body continuously unloads burnt unit also
It may include spray equipment, spray equipment connection collection coke bin (7).
5. Pyrolysis Char dry method as described in claim 1 goes out coke installation, it is characterised in that: the oil shale retorting semicoke export
Unit may also include flexible connecting device, and flexible connecting device is connected in the support zone of surge bunker (9) bulkhead.
6. Pyrolysis Char dry method as claimed in claim 5 goes out coke installation, it is characterised in that: the oil shale retorting semicoke export
Unit may also include steam blowing equipment, and upper gate valve (8) and lower gate valve (10) are all connected with steam blowing equipment.
7. Pyrolysis Char dry method as claimed in claim 4 goes out coke installation, it is characterised in that: the spray equipment uses taper mist
Change nozzle.
8. Pyrolysis Char dry method as claimed in claim 5 goes out coke installation, it is characterised in that: adopt the outlet of the surge bunker (9)
With chute, surge bunker (9) discharges of the coke machine (11) by chute connection.
9. Pyrolysis Char dry method as claimed in claim 8 goes out coke installation, it is characterised in that: the machine that discharges of the coke (11) is to bury scraper plate
Discharge of the coke machine.
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CN108913165A (en) * | 2018-09-20 | 2018-11-30 | 陕西冶金设计研究院有限公司 | A kind of oil shale retorting semicoke dry method goes out coke installation |
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CN108913165A (en) * | 2018-09-20 | 2018-11-30 | 陕西冶金设计研究院有限公司 | A kind of oil shale retorting semicoke dry method goes out coke installation |
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