CN105729810A - Plane direct-drive motion system of double-shaft cylinder linear motor for three-dimensional printing - Google Patents
Plane direct-drive motion system of double-shaft cylinder linear motor for three-dimensional printing Download PDFInfo
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- 238000007639 printing Methods 0.000 claims abstract description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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Abstract
本发明提供了一种三维打印用双轴圆筒直线电机平面直驱运动系统,包括打印装置、构成四边形的四个支撑机架以及电机动子,相邻的支撑机架之间设有滑动导轨,所述电机动子包括设置在两组相对的滑动导轨之间的第一电机动子和第二电机动子;所述打印装置包括从上往下依次设置的电机控制器、第一圆筒直线电机定子、第二圆筒直线电机定子和三维打印机喷头装置,所述第一电机动子穿过第一圆筒直线电机定子,第二电机动子穿过第二圆筒直线电机定子。
The invention provides a two-axis cylindrical linear motor planar direct drive motion system for three-dimensional printing, which includes a printing device, four supporting frames forming a quadrilateral, and a motor mover, and sliding guide rails are arranged between adjacent supporting frames , the motor mover includes a first motor mover and a second motor mover arranged between two sets of opposite sliding guide rails; the printing device includes a motor controller, a first cylinder, and a The linear motor stator, the second cylindrical linear motor stator and the three-dimensional printer nozzle device, the first electric mover passes through the first cylindrical linear motor stator, and the second electric mover passes through the second cylindrical linear motor stator.
Description
技术领域technical field
本发明涉及平面运动系统,特别是一种三维打印用双轴圆筒直线电机平面直驱运动系统。The invention relates to a plane motion system, in particular to a plane direct-drive motion system of a two-axis cylindrical linear motor for three-dimensional printing.
背景技术Background technique
三维打印技术又称为快速成型技术,其基本成型原理是分层制造和逐层叠加。因此运动控制系统是三维打印技术中必不可少的组成部分,而且三维打印技术的成型速度和精度与运动系统密切相关。Three-dimensional printing technology is also called rapid prototyping technology, and its basic forming principle is layer-by-layer manufacturing and layer-by-layer superposition. Therefore, the motion control system is an essential part of 3D printing technology, and the molding speed and precision of 3D printing technology are closely related to the motion system.
现有的三维打印运动控制系统多以笛卡尔坐标系为基础搭建,需要在X、Y、Z三轴方向实现直线运动。受技术或成本等限制,三维打印中仍多使用同步带和丝杆等传动机构将步进/伺服电机的旋转运动变为直线运动,这些传动机构结构存在结构复杂,摩擦力大且传动效率低,传动间隙使得精度难以提高、速度和加速度较小的一系列问题。其中,Z轴方向的运动由于负荷重、单次行程短、间隔长、需锁止等特点,所使用丝杠等机构较为适合。因此上述问题主要反映在X和Y轴所组成的平面运动系统中。Most of the existing 3D printing motion control systems are built on the basis of the Cartesian coordinate system, which needs to realize linear motion in the X, Y, and Z directions. Due to technical or cost constraints, transmission mechanisms such as synchronous belts and screw rods are still used in 3D printing to convert the rotary motion of stepper/servo motors into linear motion. These transmission mechanisms have complex structures, high friction and low transmission efficiency. , The transmission gap makes it difficult to improve the accuracy, and a series of problems of small speed and acceleration. Among them, due to the characteristics of heavy load, short single stroke, long interval and need to lock, the movement in the Z-axis direction is more suitable for the use of screw and other mechanisms. Therefore, the above problems are mainly reflected in the plane motion system composed of the X and Y axes.
发明内容Contents of the invention
发明目的:本发明所要解决的技术问题是针对现有技术的不足,提供一种三维打印用双轴圆筒直线电机平面直驱运动系统。Purpose of the invention: The technical problem to be solved by the present invention is to provide a two-axis cylindrical linear motor planar direct drive motion system for 3D printing in view of the deficiencies of the prior art.
为了解决上述技术问题,本发明提供了一种三维打印用双轴圆筒直线电机平面直驱运动系统,包括打印装置、构成四边形的四个支撑机架以及电机动子,相邻的支撑机架之间设有滑动导轨,所述电机动子包括设置在两组相对的滑动导轨之间的第一电机动子和第二电机动子;所述打印装置包括从上往下依次设置的电机控制器、第一圆筒直线电机、第二圆筒直线电机和三维打印机喷头装置,所述第一电机动子穿过第一圆筒直线电机定子,第二电机动子穿过第二圆筒直线电机定子。In order to solve the above technical problems, the present invention provides a two-axis cylinder linear motor planar direct drive motion system for 3D printing, which includes a printing device, four support frames forming a quadrilateral and motor movers, and adjacent support frames There are sliding guide rails between them, and the motor movers include a first motor mover and a second motor mover arranged between two sets of opposite slide guide rails; the printing device includes motor control device, a first cylinder linear motor, a second cylinder linear motor and a three-dimensional printer nozzle device, the first motor mover passes through the first cylinder linear motor stator, and the second motor mover passes through the second cylinder linear motor motor stator.
本发明中,相邻的支撑机架之间设有边框,所述边框上设有光栅尺,所述电机动子两端设有光栅读取头。In the present invention, a frame is provided between adjacent support frames, a grating ruler is provided on the frame, and grating reading heads are provided at both ends of the motor mover.
本发明中,所述滑动导轨上设有可沿滑动导轨滑动的导轨滑块,所述电机动子固定在导轨滑块上。In the present invention, the sliding guide rail is provided with a guide rail slider that can slide along the sliding guide rail, and the motor mover is fixed on the guide rail slider.
本发明中,所述第一圆筒直线电机定子包括定子铁芯,所述定子铁芯中心开有圆孔,电机动子穿过圆孔,所述圆孔两端设有滑动轴承,定子铁芯通过滑动轴承在电子孔子上滑动。In the present invention, the stator of the first cylindrical linear motor includes a stator core, a circular hole is opened in the center of the stator core, the motor mover passes through the circular hole, sliding bearings are arranged at both ends of the circular hole, and the stator iron The core slides on the electronic aperture through sliding bearings.
本发明中,所述第二圆筒直线电机定子包括定子铁芯,所述定子铁芯中心开有圆孔,电机动子穿过圆孔,所述圆孔两端设有滑动轴承,定子铁芯通过滑动轴承在电子孔子上滑动。In the present invention, the stator of the second cylindrical linear motor includes a stator core, a circular hole is opened in the center of the stator core, the motor mover passes through the circular hole, sliding bearings are arranged at both ends of the circular hole, and the stator iron The core slides on the electronic aperture through sliding bearings.
本发明中,所述四个支撑机架组成方形架构。In the present invention, the four supporting frames form a square structure.
本发明中,第一电机动子和第二电机动子分别为X轴电机动子和Y轴电机动子,X轴电机动子和Y轴电机动子相互垂直。In the present invention, the first motor mover and the second motor mover are respectively an X-axis motor mover and a Y-axis motor mover, and the X-axis motor mover and the Y-axis motor mover are perpendicular to each other.
本发明中,所述支撑机架包括升降电机控制器和位于升降电机控制器下端的升降电机定子,所述支撑支架下端设有升降电机动子,升降电机动子穿过升降电机定子。In the present invention, the support frame includes a lift motor controller and a lift motor stator located at the lower end of the lift motor controller, and a lift motor mover is provided at the lower end of the support bracket, and the lift motor mover passes through the lift motor stator.
有益效果:本发明提供的三维打印用双轴圆筒直线电机平面直驱运动系统结构较为简单,滑动导轨与导轨滑块之间摩擦较小,电子动子与定子铁芯之间摩擦较小,所以传动效率高,配合光栅读取头和光栅尺,自动运行时能够提高运动精度。利用两组垂直放置的圆筒直线电机组成平面直驱运动系统,满足三维打印对运动控制速度、精度和效率的要求,同时单方向两组位置检测可有效提高系统可靠性。Beneficial effects: the two-axis cylindrical linear motor planar direct drive motion system for 3D printing provided by the present invention is relatively simple in structure, the friction between the sliding guide rail and the guide rail slider is relatively small, and the friction between the electronic mover and the stator core is relatively small. Therefore, the transmission efficiency is high, and with the grating reading head and grating ruler, the movement accuracy can be improved during automatic operation. Two sets of vertical cylindrical linear motors are used to form a planar direct drive motion system, which meets the requirements of 3D printing for motion control speed, accuracy and efficiency. At the same time, two sets of position detection in one direction can effectively improve the reliability of the system.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明做更进一步的具体说明,本发明的上述或其他方面的优点将会变得更加清楚。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, and the advantages of the above and other aspects of the present invention will become clearer.
图1是双轴直驱运动系统整体结构图;Figure 1 is the overall structure diagram of the biaxial direct drive motion system;
图2是打印装置示意图;Fig. 2 is a schematic diagram of a printing device;
图3是单个电机截面图;Fig. 3 is a sectional view of a single motor;
图4是实施例2的结构示意图。FIG. 4 is a schematic structural view of Embodiment 2.
具体实施方式detailed description
下面将结合附图对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1:Example 1:
如图1整体示意图所示,本发明包括支撑机架10、滑动导轨20、导轨滑块30、光栅读取头40、光栅尺50、打印装置60、电机控制器80、双轴圆筒直线电机90、第一圆筒直线电机定子91、第二圆筒直线电机定子92、第一电机动子930a和第二电机动子930b,其中滑动导轨20包括第一滑动导轨20a、第二滑动导轨20b、第三滑动导轨20c和第四滑动导轨20d,第一滑动导轨20a上设有第一导轨滑块30a,第二滑动导轨20b上设有第二轨滑块30b,第三滑动导轨20c上设有第三导轨滑块30c,第四滑动导轨20d上设有第四导轨滑块30d,双轴圆筒直线电机90包括第一圆筒直线电机定子91和第二圆筒直线电机定子92,第一导轨滑块30a与第三导轨滑块30c之间设有第一电机动子930a,第二轨滑块30b与第四导轨滑块30d之间设有第二电机动子930b。As shown in the overall schematic diagram of Figure 1, the present invention includes a support frame 10, a sliding guide rail 20, a guide rail slider 30, a grating reading head 40, a grating ruler 50, a printing device 60, a motor controller 80, and a two-axis cylindrical linear motor 90. The first cylindrical linear motor stator 91, the second cylindrical linear motor stator 92, the first electric mover 930a and the second electric mover 930b, wherein the sliding guide rail 20 includes the first sliding guide rail 20a and the second sliding guide rail 20b , the third sliding guide rail 20c and the fourth sliding guide rail 20d, the first sliding guide rail 20a is provided with the first guide rail slider 30a, the second sliding guide rail 20b is provided with the second rail slider 30b, and the third sliding guide rail 20c is provided with There is a third guide rail slider 30c, and a fourth guide rail slider 30d is arranged on the fourth sliding guide rail 20d. The biaxial cylindrical linear motor 90 includes a first cylindrical linear motor stator 91 and a second cylindrical linear motor stator 92. A first motor mover 930a is provided between the first guide rail slider 30a and the third guide rail slider 30c, and a second motor mover 930b is provided between the second guide rail slider 30b and the fourth guide rail slider 30d.
本发明所述双轴圆筒直线电机90及其控制器80安装于支撑机架10上,支撑机架4条边均安装滑动导轨20,第一电机动子和第二电机动子两端固定于相应4个导轨滑块30上,每个导轨滑块30上均安装1个光栅读头40,并根据运动行程在支撑机架每条边框相应位置安装光栅尺50,光栅读头的信号输出给电机控制器80,电机控制器80安装于双轴圆筒直线电机90定子处。The dual-axis cylindrical linear motor 90 and its controller 80 of the present invention are installed on the support frame 10, and the four sides of the support frame are equipped with sliding guide rails 20, and the two ends of the first motor mover and the second motor mover are fixed. On the corresponding four guide rail sliders 30, one grating read head 40 is installed on each guide rail slider 30, and a grating ruler 50 is installed at the corresponding position of each frame of the support frame according to the movement stroke, and the signal output of the grating read head For the motor controller 80, the motor controller 80 is installed at the stator of the biaxial cylindrical linear motor 90.
如图2,打印装置60包括从上往下依次设置的电机控制器80、第一圆筒直线电机91、第二圆筒直线电机92和三维打印机喷头装置100,双轴圆筒直线电机定子由两组垂直且上下叠加放置的圆筒直线电机定子91和92组成;圆筒直线电机定子91和92,以及电机控制器80通过螺栓或铆接等方式组合在一起,圆筒直线电机定子91和92的定子绕组连接至电机控制器80;三维打印机喷头装置100放置于圆筒直线电机下方,与圆筒直线电机定子91和92的定子部分通过螺栓或铆接等方式组合在一起。As shown in Figure 2, the printing device 60 includes a motor controller 80, a first cylinder linear motor 91, a second cylinder linear motor 92 and a three-dimensional printer nozzle device 100 arranged in sequence from top to bottom, and the two-axis cylinder linear motor stator consists of Two sets of cylindrical linear motor stators 91 and 92 are vertically stacked up and down; the cylindrical linear motor stators 91 and 92, and the motor controller 80 are combined together by bolts or riveting, and the cylindrical linear motor stators 91 and 92 The stator windings of the three-dimensional printer are connected to the motor controller 80; the three-dimensional printer nozzle device 100 is placed under the cylindrical linear motor, and combined with the stator parts of the cylindrical linear motor stators 91 and 92 by means of bolts or riveting.
第一电机动子930a和第二电机动子930b分别为X轴电机动子和Y轴电机动子,X轴电机动子和Y轴电机动子相互垂直。The first motor mover 930a and the second motor mover 930b are respectively an X-axis motor mover and a Y-axis motor mover, and the X-axis motor mover and the Y-axis motor mover are perpendicular to each other.
如图3单个圆筒直线电机截面图所示,单个圆筒直线电机主要由定子铁芯910、定子绕组920、电机动子930、滑动轴承940组成。As shown in the sectional view of a single cylindrical linear motor in FIG. 3 , the single cylindrical linear motor is mainly composed of a stator core 910 , a stator winding 920 , a motor mover 930 , and a sliding bearing 940 .
定子铁芯910由硅钢片叠制而成,X轴圆筒直线电机定子硅钢片沿垂直的Y轴方向叠制,Y轴圆筒直线电机定子硅钢片沿垂直的X轴方向叠制;定子铁芯中心处开圆孔,圆孔直径等于动子直径加上2倍气隙长度;围绕中心圆孔在定子铁芯上以一定间隔开圆形槽,圆形槽个数由电机相数和运动行程决定;各相定子绕组放置于相应圆形槽中;定子两端各安装滑动轴承一套,起支撑作用。The stator core 910 is made of silicon steel sheets, the X-axis cylindrical linear motor stator silicon steel sheets are stacked along the vertical Y-axis direction, the Y-axis cylindrical linear motor stator silicon steel sheets are stacked along the vertical X-axis direction; the stator iron A circular hole is opened in the center of the core, and the diameter of the circular hole is equal to the diameter of the mover plus 2 times the length of the air gap; around the central circular hole, circular slots are formed on the stator core at a certain interval, and the number of circular slots is determined by the number of motor phases and the movement The stroke is determined; the stator windings of each phase are placed in the corresponding circular slots; a set of sliding bearings are installed at both ends of the stator to play a supporting role.
电机动子930共由钢或铁铸造制成,并进行精加工保证同心度和表面光洁度,作防锈处理。The motor mover 930 is made of steel or iron casting, and is finished to ensure concentricity and surface finish, and is treated for rust prevention.
电机控制器80根据上位机控制信号以及4组光栅读头40的位置回馈信号,驱动相应X、Y轴圆筒直线电机。同轴两组位置回馈信号互做备份,当其中一组出现故障时,系统仍可继续工作;在无故障情况时,实时对比同轴两组位置回馈信号,若误差较大,说明此轴两端运行不一致,机械结构存在故障,输出提示信号至上位机。The motor controller 80 drives the corresponding X and Y axis cylindrical linear motors according to the control signals of the host computer and the position feedback signals of the four groups of grating read heads 40 . Two groups of coaxial position feedback signals back up each other. When one group fails, the system can still continue to work; when there is no failure, compare the two groups of coaxial position feedback signals in real time. The operation of the terminal is inconsistent, and the mechanical structure is faulty, and the prompt signal is output to the host computer.
实施例2:Example 2:
本实施例与实施例1的区别在于,在包括了实施例1的全部结构的基础上,还增加了Z轴方向纵向升降的结构,如图4,包括电机控制器70、升降电机定子71和升降电机动子730,支撑机架10包括升降电机控制器70和位于升降电机控制器70下端的升降电机定子71,所述支撑支架10下端设有升降电机动子730,升降电机动子730穿过升降电机定子71。实施例2实现了该运动系统在高度方向上的升降,配合实施例1,可实现三维打印的效果。The difference between this embodiment and Embodiment 1 is that, on the basis of including all the structures of Embodiment 1, a vertical lift structure in the Z-axis direction is also added, as shown in Figure 4, including a motor controller 70, a lift motor stator 71 and The lifting motor mover 730, the support frame 10 includes the lifting motor controller 70 and the lifting motor stator 71 positioned at the lower end of the lifting motor controller 70, the lower end of the support bracket 10 is provided with the lifting motor mover 730, and the lifting motor mover 730 wears Through the lifting motor stator 71. Embodiment 2 realizes the lifting and lowering of the motion system in the height direction, and cooperates with Embodiment 1 to realize the effect of three-dimensional printing.
本发明提供了一种三维打印用双轴圆筒直线电机平面直驱运动系统,具体实现该技术方案的方法和途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。The present invention provides a two-axis cylindrical linear motor planar direct-drive motion system for three-dimensional printing. There are many methods and approaches for realizing the technical solution. The above descriptions are only preferred implementation modes of the present invention. Those of ordinary skill in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.
Claims (8)
Priority Applications (1)
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CN108380909A (en) * | 2018-03-22 | 2018-08-10 | 苏州铨木智能科技有限公司 | A kind of location structure and positioning method of novel spindle motor |
CN108608014A (en) * | 2018-03-22 | 2018-10-02 | 苏州铨木智能科技有限公司 | A kind of cutter locating structure and positioning method of novel spindle motor |
CN109109308A (en) * | 2018-08-01 | 2019-01-01 | 苏州巨石智能科技有限公司 | A kind of 3D printer slicing delamination balance regulator |
CN109458397A (en) * | 2018-12-28 | 2019-03-12 | 广州智驱科技有限公司 | A kind of linear moving module unit block of wireless control |
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CN108380909A (en) * | 2018-03-22 | 2018-08-10 | 苏州铨木智能科技有限公司 | A kind of location structure and positioning method of novel spindle motor |
CN108608014A (en) * | 2018-03-22 | 2018-10-02 | 苏州铨木智能科技有限公司 | A kind of cutter locating structure and positioning method of novel spindle motor |
CN109109308A (en) * | 2018-08-01 | 2019-01-01 | 苏州巨石智能科技有限公司 | A kind of 3D printer slicing delamination balance regulator |
CN109458397A (en) * | 2018-12-28 | 2019-03-12 | 广州智驱科技有限公司 | A kind of linear moving module unit block of wireless control |
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