CN105729638B - A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine - Google Patents
A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine Download PDFInfo
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- CN105729638B CN105729638B CN201410750897.XA CN201410750897A CN105729638B CN 105729638 B CN105729638 B CN 105729638B CN 201410750897 A CN201410750897 A CN 201410750897A CN 105729638 B CN105729638 B CN 105729638B
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- guide rail
- laser
- controller
- diamond segment
- horizontal guide
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Abstract
The invention discloses a kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine, including frame, frame is provided with conveying device, retainer is set in conveying device, horizontal guide rail is set on retainer, vertical guide rail is set on horizontal guide rail, spindle motor is set on vertical guide rail, spindle motor is provided with diamond segment by mill；The end of horizontal guide rail is provided with generating laser and laser pickoff, generating laser and laser pickoff are arranged on the both sides of diamond segment, and the laser beam position of generating laser and the blade edge position of diamond segment are flush, the output end of generating laser and laser pickoff is connected with controller, controller is connected with vertical guide rail and horizontal guide rail control, and controller controls the motion of vertical guide rail and horizontal guide rail according to the signal between laser pickoff and controller；The advantage of the invention is that：Continuity is strong, high yield rate, novel and reasonable structure, and stable performance is easy to use, improves product quality, reduces production cost.
Description
Technical field
The present invention relates to a kind of processing of stone forming machine, specifically a kind of high-precision natural ultra-thin stone on-gauge plate adds
Work forming machine, belongs to field of stone processing.
Background technology
The processing technology of superthin stone is flourishing as the new technology of a saving metal material and energy, at present, superthin stone
Cutting mode machine-shaping of the large stone material plate to cuing open is used mostly, in the process due to former large stone material plate became uneven, saw kerf
The reasons such as skew, axe plate, the superthin stone plate thickness after cutting can be caused inconsistent unavoidably, cut surface out-of-flatness, serious
It has impact on application of the superthin stone in the later stage.And former stone plate shaping device its plastic precision for being developed for large stone material plate is equal
In more than 1mm, and because lesser extent, integral thickness that the texture of large stone material plate is shattered out are thicker, quality is larger, anti-cutter head
The ability of impact is stronger, and the superthin stone plate degree that its texture is shattered out in process is heavier, integral thickness is relatively thin,
The ability of smaller, the anti-cutter head impact of quality is lighter.If ultra-thin stone is processed with the equipment developed for the characteristics of large stone material plate
Material, it is impossible to reach the smooth unified purpose of superthin stone plate.And its machining accuracy of existing equipment 1mm with
On, it is 4% for its worst error for large stone material plate 25-30mm thickness, and be directed to for superthin stone 5mm thickness, its
Error is up to 20%, also just loses the purpose for making superthin stone plate uniform specification, it is therefore necessary to which developing one kind can either be
In process superthin stone plate texture will not be made further to be aggravated by shake cracking degree, and error precision control is within 5%
And can enough realizes that Continuous maching produces efficient superthin stone standardization machining and shaping equipment.
The content of the invention
It is an object of the present invention to provide a kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine, solve
For superthin stone machine-shaping precision is not high and broken during machine-shaping the problems such as, high yield rate, continuity is strong, knot
Structure is new reasonable, stable performance, easy to use, improves product quality, reduces production cost, is the general of superthin stone technology
And and application provide a kind of basic process equipment.
The technical scheme is that：
A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine, including frame, the frame are provided with transmission and filled
Put, the top of the transmitting device is provided with retainer, and the retainer is provided with horizontal guide rail, and the horizontal guide rail, which is provided with, to hang down
Straight guide, the vertical guide rail are provided with spindle motor, and the spindle motor does reciprocal uniform motion on horizontal guide rail, described
The shaft end of spindle motor is provided with mill, and diamond segment is provided with the mill；The blade of diamond segment is to conveyer belt
Vertical range preset by vertical guide rail, when the thickness of superthin stone plate exceedes diamond segment set in advance
Blade to conveyer belt vertical range when, then the stone material of overage can be cut by the blade of diamond segment, diamond
The blade of cutter head does ultrahigh speed circular motion under spindle motor drive, and linear velocity reaches more than 100 meter per seconds, possesses greatly dynamic
Amount, so as to which the broken of superthin stone plate will not be caused during cutting, improve yield rate；
The end of the horizontal guide rail is provided with generating laser and laser pickoff, and described generating laser and laser connect
The both sides that device is arranged on the diamond segment are received, are oppositely arranged, and the laser beam position and diamond segment of generating laser
Blade edge position be flush, in the same horizontal line, output end and the controller phase of the generating laser and laser pickoff
Even, the controller is connected with described vertical guide rail and horizontal guide rail control, by controller according to laser pickoff and control
The motion of signal control vertical guide rail and horizontal guide rail between device；After one piece of processing of stone is complete, instruction is sent by controller,
Controlled level guide rail drive shaft motor is returned between generating laser and laser pickoff；When diamond segment abrasion, then swash
Laser beam between optical transmitting set and laser pickoff is not blocked, and signal passes to controller, and instruction is sent by controller, control
Vertical guide rail drive shaft motor processed moves downward until laser beam is blocked, i.e. the position of laser beam is exactly diamond segment
Blade edge position, so as to which Buddha's warrior attendant set in advance can also be remained in the case where the blade of diamond segment is constantly worn
The vertical range of the blade of stone cutter head to conveyer belt keeps constant, i.e., cutting thickness is constant, improves production efficiency.
Further, the controller is single-chip microcomputer or PLC, is conventional equipment.
Further, the transmitting device is conveyer belt, and the conveyer belt is arranged on liner plate, and conveyer belt is close to steel
Motion is so that the position of stone material in vertical direction is held essentially constant on liner plate；The both sides of the conveyer belt, which are provided with, to be oriented to
Cylinder, guide cylinder make in the range of superthin stone Board position remains at conveyer belt, not shift by rotation.
Further, the spindle motor described in array is set in the frame, and such identical construction just can reach successively
The thickness of superthin stone plate is cut, finally makes the consistent purpose of the superthin stone plate thickness of processing, improves production efficiency.It is described
Array laser pickoff is also set up in frame, realizes accurate positioning function.
The advantage of the invention is that：Solving superthin stone, machine-shaping precision is not high in thickening process and stone material is easy
The problems such as broken, high yield rate, cut so as to be remained in the case where the blade of diamond segment is constantly worn
It is constant to cut thickness, improves production efficiency, novel and reasonable structure, stable performance is easy to use, improves product quality, reduces
Production cost.
The invention will be further described with reference to the accompanying drawings and examples.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is Fig. 1 top view；
In figure：1- roller of conveyer belt, 2- conveyer belts, 3- frames, 4- steels liner plate, 5- vertical guide rails, 6- horizontal guide rails, 7-
Retainer, 8- spindle motors, 9- mills, 10- diamond segments, 11- generating lasers, 12- laser pickoffs, 13- guide cylinders,
14- controllers.
Embodiment
The preferred embodiments of the present invention are illustrated below, it will be appreciated that preferred embodiment described herein is only used
In the description and interpretation present invention, it is not intended to limit the present invention.
Embodiment 1
As shown in Figure 1-2, a kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine, the frame 3 of steel, institute are included
The both ends for stating frame 3 are provided with roller of conveyer belt 1, and conveyer belt 2, the conveyer belt 2 are connected between two roller of conveyer belt 1
It is arranged on steel liner plate 4, conveyer belt 2 is close to motion on steel liner plate 4 so that position in vertical direction is kept substantially
Constant, the both sides of the conveyer belt 2 are provided with guide cylinder 13, and guide cylinder 13 remains at superthin stone Board position by rotation
In the range of conveyer belt 2, do not shift, the top of the conveyer belt 2 is provided with retainer 7, and the retainer 7 is provided with level
Guide rail 6, the horizontal guide rail 6 are provided with vertical guide rail 5, and the vertical guide rail 5 is provided with spindle motor 8, the spindle motor 8
Reciprocal uniform motion is done on horizontal guide rail 6, the shaft end of the spindle motor 8 is provided with mill 9, is provided with the mill 9
Diamond segment 10, the vertical range of blade to the conveyer belt of diamond segment 10 are preset by vertical guide rail 5, when
The thickness of superthin stone plate exceed diamond segment 10 set in advance blade to conveyer belt vertical range when, then more than portion
Point stone material can be cut by the blade of diamond segment 10, the blade of diamond segment 10 does super under the drive of spindle motor 8
High-speed motion（100 meter per seconds）, possess substantial momentum, so as to which the broken of superthin stone plate will not be caused during cutting, carry
High yield rate；The end of the horizontal guide rail 6 is provided with generating laser 11 and laser pickoff 12, described generating laser
11 and laser pickoff 12 be arranged on the both sides of the diamond segment 10, be oppositely arranged, and the laser beam of generating laser 11
Position and the blade edge position of diamond segment 10 are flush, in the same horizontal line, described vertical guide rail 5, horizontal guide rail 6,
Generating laser 11 and laser pickoff 12 are connected with controller 14, by controller 14 according to laser pickoff 12 and controller 14
Between signal control vertical guide rail 5 and horizontal guide rail 6 motion；After one piece of processing of stone is complete, finger is sent by controller 14
Order, the drive shaft motor 10 of controlled level guide rail 6 are returned between generating laser 11 and laser pickoff 12；Work as diamond segment
10 abrasions, then the laser beam between generating laser 11 and laser pickoff 12 is not blocked, and signal passes to controller 14, by
Controller 14 sends instruction, and the control drive shaft motor 10 of vertical guide rail 5 moves downward until laser beam is blocked, i.e. laser beam
Position be exactly diamond segment 10 blade edge position, so as in the case where the blade of diamond segment 10 is constantly worn also
It can remain that the vertical range of blade to the conveyer belt of diamond segment 10 set in advance keeps constant, i.e. cutting thickness
It is constant, improve production efficiency；The controller is single-chip microcomputer or PLC, is conventional equipment, repeats no more.
In addition, successively cut superthin stone by setting the such identical construction of array just to can reach in steel frame 3
The thickness of plate, finally make the consistent purpose of the superthin stone plate thickness of processing.
The connection circuit of the equipment such as controller noted above is conventional circuit design, and one of ordinary skill in the art are according to the field
Ordinary skill it is i.e. available, as long as can realize linkage function of the invention, concrete structure can be according to being actually needed
Selected, therefore no longer stated more.
Claims (1)
- A kind of 1. high-precision natural ultra-thin stone on-gauge plate working and forming machine, it is characterised in that：Including frame, set in the frame There is transmitting device, the top of the transmitting device is provided with retainer, and the retainer is provided with horizontal guide rail, the horizontal guide rail Vertical guide rail is provided with, the vertical guide rail is provided with spindle motor, and the spindle motor is done back and forth at the uniform velocity on horizontal guide rail Motion, the shaft end of the spindle motor is provided with mill, diamond segment is provided with the mill；The end of the horizontal guide rail is provided with generating laser and laser pickoff, described generating laser and laser pickoff The both sides of the diamond segment are arranged on, are oppositely arranged, and the knife of the laser beam position of generating laser and diamond segment Sword position is flush, and in the same horizontal line, the output end of the generating laser and laser pickoff is connected with controller, institute State controller with described vertical guide rail and horizontal guide rail control to be connected, by controller according to laser pickoff and generating laser Between signal control vertical guide rail and horizontal guide rail motion；After one piece of processing of stone is complete, instruction is sent by controller, controlled Horizontal guide rail drive shaft motor processed is returned between generating laser and laser pickoff；When diamond segment wears, then swash Laser beam between optical transmitting set and laser pickoff is not blocked, and signal passes to controller, and instruction is sent by controller, control Vertical guide rail drive shaft motor processed moves downward until laser beam is blocked, i.e. the position of laser beam is exactly diamond segment Blade edge position, so as to which Buddha's warrior attendant set in advance can also be remained in the case where the blade of diamond segment is constantly worn The vertical range of the blade of stone cutter head to conveyer belt keeps constant, i.e., cutting thickness is constant；The controller is single-chip microcomputer or PLC；The transmitting device is conveyer belt, and the conveyer belt is arranged on liner plate；The both sides of the conveyer belt are provided with guide cylinder；The vertical range of the blade of the diamond segment to transmitting device is carried out in advance by vertical guide rail by the controller Setting, when superthin stone plate thickness exceed diamond segment set in advance blade to conveyer belt vertical range when, then The stone material of overage can be cut by the blade of diamond segment；Spindle motor described in array, and laser pickoff are set in the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410750897.XA CN105729638B (en) | 2014-12-10 | 2014-12-10 | A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410750897.XA CN105729638B (en) | 2014-12-10 | 2014-12-10 | A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105729638A CN105729638A (en) | 2016-07-06 |
| CN105729638B true CN105729638B (en) | 2017-12-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410750897.XA Active CN105729638B (en) | 2014-12-10 | 2014-12-10 | A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine |
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| CN (1) | CN105729638B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2920612Y (en) * | 2006-06-30 | 2007-07-11 | 熊以焯 | Stone cutting machine |
| CN101992503A (en) * | 2009-08-24 | 2011-03-30 | (株)世和石材 | Apparatus for manufacturing high-hardness stone board |
| CN202462655U (en) * | 2012-02-27 | 2012-10-03 | 山东金石源节能科技有限公司 | Cutting device of ultrathin stone thermal insulating decoration board |
| CN202640575U (en) * | 2012-05-23 | 2013-01-02 | 王钦旭 | Full-automatic building material cutting machine |
| CN203380419U (en) * | 2013-06-19 | 2014-01-08 | 宁波江北缙华机械科技有限公司 | Intelligent inside diameter slicer with sensor |
| CN203887628U (en) * | 2013-10-29 | 2014-10-22 | 常州昊锐工具有限公司 | Tool diameter detection device |
| CN104139330A (en) * | 2014-06-26 | 2014-11-12 | 无锡商业职业技术学院 | Steel wire cutting device |
| CN204295898U (en) * | 2014-12-10 | 2015-04-29 | 新疆真石科技有限公司 | A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine |
-
2014
- 2014-12-10 CN CN201410750897.XA patent/CN105729638B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2920612Y (en) * | 2006-06-30 | 2007-07-11 | 熊以焯 | Stone cutting machine |
| CN101992503A (en) * | 2009-08-24 | 2011-03-30 | (株)世和石材 | Apparatus for manufacturing high-hardness stone board |
| CN202462655U (en) * | 2012-02-27 | 2012-10-03 | 山东金石源节能科技有限公司 | Cutting device of ultrathin stone thermal insulating decoration board |
| CN202640575U (en) * | 2012-05-23 | 2013-01-02 | 王钦旭 | Full-automatic building material cutting machine |
| CN203380419U (en) * | 2013-06-19 | 2014-01-08 | 宁波江北缙华机械科技有限公司 | Intelligent inside diameter slicer with sensor |
| CN203887628U (en) * | 2013-10-29 | 2014-10-22 | 常州昊锐工具有限公司 | Tool diameter detection device |
| CN104139330A (en) * | 2014-06-26 | 2014-11-12 | 无锡商业职业技术学院 | Steel wire cutting device |
| CN204295898U (en) * | 2014-12-10 | 2015-04-29 | 新疆真石科技有限公司 | A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine |
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| Publication number | Publication date |
|---|---|
| CN105729638A (en) | 2016-07-06 |
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