CN204295898U - A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine - Google Patents

A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine Download PDF

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Publication number
CN204295898U
CN204295898U CN201420773202.5U CN201420773202U CN204295898U CN 204295898 U CN204295898 U CN 204295898U CN 201420773202 U CN201420773202 U CN 201420773202U CN 204295898 U CN204295898 U CN 204295898U
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CN
China
Prior art keywords
guide rail
laser
diamond segment
controller
horizontal guide
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420773202.5U
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Chinese (zh)
Inventor
张述刚
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XINJIANG ZHENSHI TECHNOLOGY Co Ltd
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XINJIANG ZHENSHI TECHNOLOGY Co Ltd
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Priority to CN201420773202.5U priority Critical patent/CN204295898U/en
Application granted granted Critical
Publication of CN204295898U publication Critical patent/CN204295898U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, comprise frame, frame is provided with conveying device, conveying device establishes retainer, retainer establishes horizontal guide rail, horizontal guide rail establishes vertical guide rail, vertical guide rail establishes spindle motor, spindle motor is provided with diamond segment by mill; The end of horizontal guide rail is provided with generating laser and laser pickoff, generating laser and laser pickoff are arranged on the both sides of diamond segment, and the blade edge position of the laser beam position of generating laser and diamond segment flushes, generating laser is connected with controller with the output of laser pickoff, controller controls to be connected with vertical guide rail and horizontal guide rail, and controller controls the motion of vertical guide rail and horizontal guide rail according to the signal between laser pickoff and controller; The utility model has the advantage of: continuity is strong, and yield rate is high, novel and reasonable structure, and stable performance is easy to use, improves product quality, reduces production cost.

Description

A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine
Technical field
The utility model relates to a kind of processing of stone forming machine, and specifically a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, belongs to field of stone processing.
Background technology
The processing technology of superthin stone as the new technology of a saving metal material and energy just flourish, at present, superthin stone adopts large stone material plate to the cutting mode machine-shaping cutd open mostly, in the process due to reasons such as former large stone material plate became uneven, saw kerf skew, axe plates, the superthin stone plate thickness after cutting can be caused unavoidably inconsistent, cut surface out-of-flatness, serious have impact on the application of superthin stone in the later stage.And former its plastic precision of stone plate shaping device developed for large stone material plate is all at 1 more than mm, and because the texture of large stone material plate is comparatively light by the degree shattered out, integral thickness is thicker, quality is larger, the ability of anti-cutter head impact is comparatively strong, and the superthin stone plate ability that its texture is heavier by the degree shattered out in process, integral thickness is thinner, quality is less, anti-cutter head impacts is lighter.If process superthin stone with the equipment that the feature for large stone material plate is developed, then reaching the smooth unified object of superthin stone plate can not realize.And its machining accuracy of existing equipment is at more than 1mm, for large stone material plate 25-30mm thickness its worst error be 4%, and for the thickness of superthin stone 5mm, its error will reach 20%, also the object making superthin stone plate uniform specification is just lost, therefore must develop one superthin stone plate texture can not can either be made in process to be shaken cracking degree increase the weight of further, and error precision controls within 5%, can realize again Continuous maching produces efficient superthin stone standardization machining and shaping equipment.
Utility model content
The purpose of this utility model is, provide a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, solve the problems such as the not high and easy fragmentation of superthin stone machine-shaping precision in machine-shaping process, yield rate is high, and continuity is strong, novel and reasonable structure, stable performance, easy to use, improve product quality, reduce production cost, for the universal of superthin stone technology and application provide a kind of basic process equipment.
The technical solution of the utility model is:
A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, comprise frame, described frame is provided with transmitting device, the top of described transmitting device is provided with retainer, and described retainer is provided with horizontal guide rail, and described horizontal guide rail is provided with vertical guide rail, described vertical guide rail is provided with spindle motor, described spindle motor does reciprocal uniform motion on horizontal guide rail, and the axle head of described spindle motor is provided with mill, and described mill is provided with diamond segment; The blade of diamond segment is preset to the vertical range of conveyer belt by vertical guide rail, when the blade that the thickness of superthin stone plate exceedes the diamond segment preset is to the vertical range of conveyer belt, then overage stone material can cut by the blade of diamond segment, the blade of diamond segment does ultrahigh speed circular motion under spindle motor drives, linear velocity reaches more than 100 meter per seconds, possesses substantial momentum, thus the fragmentation of superthin stone plate can not be caused in the process of cutting, improve yield rate;
The end of described horizontal guide rail is provided with generating laser and laser pickoff, described generating laser and laser pickoff are arranged on the both sides of described diamond segment, be oppositely arranged, and the blade edge position of the laser beam position of generating laser and diamond segment flushes, in the same horizontal line, described generating laser is connected with controller with the output of laser pickoff, described controller controls to be connected with described vertical guide rail and horizontal guide rail, is controlled the motion of vertical guide rail and horizontal guide rail by controller according to the signal between laser pickoff and controller; After one piece of processing of stone is complete, send instruction by controller, level of control guide rail drives spindle motor is got back between generating laser and laser pickoff; When diamond segment wearing and tearing, laser beam then between generating laser and laser pickoff is not blocked, signal transmission is to controller, instruction is sent by controller, controlling vertical guide rail drives spindle motor moves downward until laser beam is blocked, namely the position of laser beam is exactly the blade edge position of diamond segment, thus can also remain that when the blade of diamond segment is constantly worn the blade of the diamond segment preset remains unchanged to the vertical range of conveyer belt, namely cutting thickness is constant, improves production efficiency.
Further, described controller is single-chip microcomputer or PLC, is conventional equipment.
Further, described transmitting device is conveyer belt, and described conveyer belt is arranged on liner plate, and conveyer belt is close to motion on steel liner plate thus stone material position is in vertical direction remained unchanged substantially; The both sides of described conveyer belt are provided with guide cylinder, and guide cylinder makes superthin stone Board position remain in the scope of conveyer belt by rotating, and does not offset.
Further, described frame is arranged the spindle motor described in array, structure identical so just can reach the thickness successively cutting superthin stone plate, finally makes the object that the superthin stone plate thickness of processing is consistent, improves production efficiency.Described frame also arranges array laser pickoff, realizes accurate positioning function.
The utility model has the advantage of: solve superthin stone fixed thicker than journey in the not high and stone material of the machine-shaping precision easily problem such as broken, yield rate is high, thus can also remain that when the blade of diamond segment is constantly worn cutting thickness is constant, improve production efficiency, novel and reasonable structure, stable performance, easy to use, improve product quality, reduce production cost.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the top view of Fig. 1;
In figure: 1-roller of conveyer belt, 2-conveyer belt, 3-frame, 4-steel liner plate, 5-vertical guide rail, 6-horizontal guide rail, 7-retainer, 8-spindle motor, 9-mill, 10-diamond segment, 11-generating laser, 12-laser pickoff, 13-guide cylinder, 14-controller.
Detailed description of the invention
Below preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
Embodiment 1
As shown in Figure 1-2, a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, comprise the frame 3 of steel, the two ends of described frame 3 are provided with roller of conveyer belt 1, conveyer belt 2 is connected with between two described roller of conveyer belt 1, described conveyer belt 2 is arranged on steel liner plate 4, conveyer belt 2 to be close on steel liner plate 4 motion thus position in vertical direction remains unchanged substantially, the both sides of described conveyer belt 2 are provided with guide cylinder 13, guide cylinder 13 makes superthin stone Board position remain in the scope of conveyer belt 2 by rotating, do not offset, the top of described conveyer belt 2 is provided with retainer 7, described retainer 7 is provided with horizontal guide rail 6, described horizontal guide rail 6 is provided with vertical guide rail 5, described vertical guide rail 5 is provided with spindle motor 8, described spindle motor 8 does reciprocal uniform motion on horizontal guide rail 6, the axle head of described spindle motor 8 is provided with mill 9, described mill 9 is provided with diamond segment 10, the blade of diamond segment 10 is preset to the vertical range of conveyer belt by vertical guide rail 5, when the blade that the thickness of superthin stone plate exceedes the diamond segment 10 preset is to the vertical range of conveyer belt, then overage stone material can cut by the blade of diamond segment 10, the blade of diamond segment 10 does ultrahigh speed motion (100 meter per second) under spindle motor 8 drives, possesses substantial momentum, thus the fragmentation of superthin stone plate can not be caused in the process of cutting, improve yield rate, the end of described horizontal guide rail 6 is provided with generating laser 11 and laser pickoff 12, described generating laser 11 and laser pickoff 12 are arranged on the both sides of described diamond segment 10, be oppositely arranged, and the blade edge position of the laser beam position of generating laser 11 and diamond segment 10 flushes, in the same horizontal line, described vertical guide rail 5, horizontal guide rail 6, generating laser 11 are connected with controller 14 with laser pickoff 12, are controlled the motion of vertical guide rail 5 and horizontal guide rail 6 by controller 14 according to the signal between laser pickoff 12 and controller 14, after one piece of processing of stone is complete, send instruction by controller 14, level of control guide rail 6 drives spindle motor 10 is got back between generating laser 11 and laser pickoff 12, when diamond segment 10 weares and teares, laser beam then between generating laser 11 and laser pickoff 12 is not blocked, signal transmission is to controller 14, instruction is sent by controller 14, controlling vertical guide rail 5 drives spindle motor 10 moves downward until laser beam is blocked, namely the position of laser beam is exactly the blade edge position of diamond segment 10, thus can also remain that when the blade of diamond segment 10 is constantly worn the blade of the diamond segment 10 preset remains unchanged to the vertical range of conveyer belt, namely cutting thickness is constant, improves production efficiency, described controller is single-chip microcomputer or PLC, is conventional equipment, repeats no more.
In addition, just can reach by arranging array structure identical like this in steel frame 3 thickness successively cutting superthin stone plate, finally making the object that the superthin stone plate thickness of processing is consistent.
The connecting circuit of the equipment such as above-mentioned controller is conventional circuit design, one of ordinary skill in the art can obtain according to the ordinary skill in this field, much more no longer as long as can realize linkage function of the present utility model, concrete structure can be selected according to actual needs, therefore to state.

Claims (6)

1. a high accuracy natural ultra-thin stone on-gauge plate working and forming machine, it is characterized in that: comprise frame, described frame is provided with transmitting device, the top of described transmitting device is provided with retainer, and described retainer is provided with horizontal guide rail, and described horizontal guide rail is provided with vertical guide rail, described vertical guide rail is provided with spindle motor, described spindle motor does reciprocal uniform motion on horizontal guide rail, and the axle head of described spindle motor is provided with mill, and described mill is provided with diamond segment;
The end of described horizontal guide rail is provided with generating laser and laser pickoff, described generating laser and laser pickoff are arranged on the both sides of described diamond segment, be oppositely arranged, and the blade edge position of the laser beam position of generating laser and diamond segment flushes, in the same horizontal line, described generating laser is connected with controller with the output of laser pickoff, described controller controls to be connected with described vertical guide rail and horizontal guide rail, is controlled the motion of vertical guide rail and horizontal guide rail by controller according to the signal between laser pickoff and controller; After one piece of processing of stone is complete, send instruction by controller, level of control guide rail drives spindle motor is got back between generating laser and laser pickoff; When diamond segment weares and teares, laser beam then between generating laser and laser pickoff is not blocked, signal transmission is to controller, instruction is sent by controller, controlling vertical guide rail drives spindle motor moves downward until laser beam is blocked, namely the position of laser beam is exactly the blade edge position of diamond segment, thus can also remain that when the blade of diamond segment is constantly worn the blade of the diamond segment preset remains unchanged to the vertical range of conveyer belt, namely cutting thickness is constant.
2. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, is characterized in that: described controller is single-chip microcomputer or PLC.
3. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, is characterized in that: described transmitting device is conveyer belt, and described conveyer belt is arranged on liner plate.
4. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, is characterized in that: the both sides of described conveyer belt are provided with guide cylinder.
5. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, it is characterized in that: the blade of described diamond segment is preset by described controller to the vertical range of transmitting device by vertical guide rail, when the blade that the thickness of superthin stone plate exceedes the diamond segment preset is to the vertical range of conveyer belt, then overage stone material can cut by the blade of diamond segment.
6. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, is characterized in that: described frame is arranged the spindle motor described in array, and laser pickoff.
CN201420773202.5U 2014-12-10 2014-12-10 A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine Expired - Fee Related CN204295898U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420773202.5U CN204295898U (en) 2014-12-10 2014-12-10 A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420773202.5U CN204295898U (en) 2014-12-10 2014-12-10 A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine

Publications (1)

Publication Number Publication Date
CN204295898U true CN204295898U (en) 2015-04-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729638A (en) * 2014-12-10 2016-07-06 新疆真石科技有限公司 High-precision natural ultrathin standard slate processing forming machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729638A (en) * 2014-12-10 2016-07-06 新疆真石科技有限公司 High-precision natural ultrathin standard slate processing forming machine
CN105729638B (en) * 2014-12-10 2017-12-22 新疆真石科技有限公司 A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150429

Termination date: 20181210

CF01 Termination of patent right due to non-payment of annual fee