CN105729638A - High-precision natural ultrathin standard slate processing forming machine - Google Patents
High-precision natural ultrathin standard slate processing forming machine Download PDFInfo
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- CN105729638A CN105729638A CN201410750897.XA CN201410750897A CN105729638A CN 105729638 A CN105729638 A CN 105729638A CN 201410750897 A CN201410750897 A CN 201410750897A CN 105729638 A CN105729638 A CN 105729638A
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- guide rail
- laser
- controller
- diamond segment
- horizontal guide
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Abstract
The invention discloses a high-precision natural ultrathin standard slate processing forming machine. The machine comprises a machine frame. A conveying device is arranged on the machine frame. Holders are arranged on the conveying device. Horizontal guide rails are arranged on the holders. Vertical guide rails are arranged on the horizontal guide rails. Spindle motors are arranged on the vertical guide rails. Diamond cutting heads are arranged on abrasive disks of the spindle motors. The ends of the horizontal guide rails are provided with laser emitters and laser receivers. The laser emitters and the laser receivers are arranged on the two sides of the corresponding diamond cutting heads. The positions of laser beams of the laser emitters are flush with the positions of cutting edges of the diamond cutting heads. The output ends of the laser emitters and the output ends of the laser receivers are connected with a controller. The controller is in control connection with the vertical guide rails and the horizontal guide rails. The controller controls movement of the vertical guide rails and the horizontal guide rails through signals between the laser receivers and the controller. The high-precision natural ultrathin standard slate processing forming machine has the advantages of being high in continuity, high in finished product rate, novel and reasonable in structure, stable in performance and convenient to use, improving the product quality and lowering the production cost.
Description
Technical field
The present invention relates to a kind of processing of stone forming machine, specifically a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, belongs to field of stone processing.
Background technology
The processing technique of superthin stone as the new technique of a saving metal material and energy just flourish, at present, superthin stone adopts the large stone material plate cutting mode machine-shaping to cuing open mostly, in the process due to reasons such as former large stone material plate became uneven, saw kerf skew, axe plates, the superthin stone plate thickness after cutting can be caused unavoidably inconsistent, facet out-of-flatness, serious have impact on the superthin stone application in the later stage.And former its plastic precision of stone plate shaping device developed for large stone material plate is all at more than 1mm, and the lesser extent shattered out due to the texture of large stone material plate, integral thickness is thicker, quality is bigger, anti-cutter head impacts ability are relatively strong, and the ability that the superthin stone plate degree that its texture is shattered out in the course of processing is heavier, integral thickness is relatively thin, quality is less, anti-cutter head impacts is lighter.If the equipment developed by the feature for large stone material plate processes superthin stone, can not realize reaching the smooth unified purpose of superthin stone plate.And its machining accuracy of existing equipment is at more than 1mm, it is 4% for its maximum error the thickness of large stone material plate 25-30mm, and for the thickness of superthin stone 5mm, its error is up to 20%, also the purpose making superthin stone plate uniform specification is just lost, therefore must develop one can either will not make superthin stone plate texture be increased the weight of further by shaking cracking degree in the course of processing, and error precision controls to be capable of again Continuous maching within 5% and produces efficient superthin stone standardization machining and shaping equipment.
Summary of the invention
It is an object of the invention to, provide a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, solving the problems such as superthin stone machine-shaping precision in machine-shaping process is not high and broken, yield rate is high, and seriality is strong, novel and reasonable structure, stable performance, easy to use, improve product quality, reduce production cost, provide a kind of basic process equipment for the universal of superthin stone technology and application.
The technical scheme is that
A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine, including frame, described frame is provided with transmitting device, described transmitting device be arranged over retainer, described retainer is provided with horizontal guide rail, and described horizontal guide rail is provided with vertical guide rail, described vertical guide rail is provided with spindle motor, described spindle motor does reciprocal uniform motion on horizontal guide rail, and the axle head of described spindle motor is provided with mill, and described mill is provided with diamond segment；The blade of diamond segment is preset to the vertical dimension of conveyer belt by vertical guide rail, when the thickness of superthin stone plate exceedes the blade of diamond segment set in advance to the vertical dimension of conveyer belt, then the stone material of overage can be cut by the blade of diamond segment, the blade of diamond segment does ultrahigh speed circular motion under spindle motor drives, linear velocity reaches more than 100 meter per seconds, possesses substantial momentum, thus the broken of superthin stone plate will not be caused in the process of cutting, improve yield rate；
The end of described horizontal guide rail is provided with generating laser and laser pickoff, described generating laser and laser pickoff are arranged on the both sides of described diamond segment, it is oppositely arranged, and the blade edge position of the laser beam position of generating laser and diamond segment flushes, in the same horizontal line, described generating laser is connected with controller with the outfan of laser pickoff, described controller controls to be connected with described vertical guide rail and horizontal guide rail, controller control the motion of vertical guide rail and horizontal guide rail according to the signal between laser pickoff and controller；After one piece of processing of stone is complete, controller send instruction, control horizontal guide rail drive shaft motor and return between generating laser and laser pickoff；When diamond segment weares and teares, then the laser beam between generating laser and laser pickoff is not blocked, signal passes to controller, instruction is sent by controller, control vertical guide rail drive shaft motor and move downward until laser beam is blocked, namely the position of laser beam is exactly the blade edge position of diamond segment, thus can also remain that when the blade of diamond segment is constantly worn the blade of diamond segment set in advance remains unchanged to the vertical dimension of conveyer belt, namely cutting thickness is constant, improves production efficiency.
Further, described controller is single-chip microcomputer or PLC, for conventional equipment.
Further, described transmitting device is conveyer belt, and described conveyer belt is arranged on liner plate, and conveyer belt is close on steel liner plate and moves so that stone material position in vertical direction is held essentially constant；The both sides of described conveyer belt are provided with guide cylinder, and guide cylinder makes, in the scope that superthin stone Board position remains at conveyer belt, not offset by rotating.
Further, described frame arranging the spindle motor described in array, so identical structure just can reach successively to cut the thickness of superthin stone plate, finally makes the purpose that the superthin stone plate thickness of processing is consistent, improves production efficiency.Described frame also sets up array laser pickoff, it is achieved accurate positioning function.
It is an advantage of the current invention that: solve superthin stone fixed thicker than journey in the problems such as machine-shaping precision is not high and stone material is broken, yield rate is high, thus can also remain that when the blade of diamond segment is constantly worn cutting thickness is constant, improve production efficiency, novel and reasonable structure, stable performance, easy to use, improve product quality, reduce production cost.
Below in conjunction with drawings and Examples, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is the top view of Fig. 1；
In figure: 1-roller of conveyer belt, 2-conveyer belt, 3-frame, 4-steel liner plate, 5-vertical guide rail, 6-horizontal guide rail, 7-retainer, 8-spindle motor, 9-mill, 10-diamond segment, 11-generating laser, 12-laser pickoff, 13-guide cylinder, 14-controller.
Detailed description of the invention
Hereinafter the preferred embodiments of the present invention are illustrated, it will be appreciated that preferred embodiment described herein is merely to illustrate and explains the present invention, is not intended to limit the present invention.
Embodiment 1
nullAs shown in Figure 1-2，A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine，Frame 3 including steel，The two ends of described frame 3 are provided with roller of conveyer belt 1，It is connected to conveyer belt 2 between two described roller of conveyer belt 1，Described conveyer belt 2 is arranged on steel liner plate 4，Conveyer belt 2 is close on steel liner plate 4 and moves thus position in vertical direction is held essentially constant，The both sides of described conveyer belt 2 are provided with guide cylinder 13，Guide cylinder 13 makes in the scope that superthin stone Board position remains at conveyer belt 2 by rotating，Do not offset，Described conveyer belt 2 be arranged over retainer 7，Described retainer 7 is provided with horizontal guide rail 6，Described horizontal guide rail 6 is provided with vertical guide rail 5，Described vertical guide rail 5 is provided with spindle motor 8，Described spindle motor 8 does reciprocal uniform motion on horizontal guide rail 6，The axle head of described spindle motor 8 is provided with mill 9，Described mill 9 is provided with diamond segment 10，The blade of diamond segment 10 is preset to the vertical dimension of conveyer belt by vertical guide rail 5，When the thickness of superthin stone plate exceedes the blade of diamond segment 10 set in advance to the vertical dimension of conveyer belt，Then the stone material of overage can be cut by the blade of diamond segment 10，The blade of diamond segment 10 does ultrahigh speed motion (100 meter per second) under spindle motor 8 drives，Possesses substantial momentum，Thus the broken of superthin stone plate will not be caused in the process of cutting，Improve yield rate；The end of described horizontal guide rail 6 is provided with generating laser 11 and laser pickoff 12, described generating laser 11 and laser pickoff 12 are arranged on the both sides of described diamond segment 10, it is oppositely arranged, and the blade edge position of the laser beam position of generating laser 11 and diamond segment 10 flushes, in the same horizontal line, described vertical guide rail 5, horizontal guide rail 6, generating laser 11 are connected with controller 14 with laser pickoff 12, controller 14 control the motion of vertical guide rail 5 and horizontal guide rail 6 according to the signal between laser pickoff 12 and controller 14；After one piece of processing of stone is complete, controller 14 send instruction, control horizontal guide rail 6 drive shaft motor 10 and return between generating laser 11 and laser pickoff 12；When diamond segment 10 weares and teares, then the laser beam between generating laser 11 and laser pickoff 12 is not blocked, signal passes to controller 14, instruction is sent by controller 14, control vertical guide rail 5 drive shaft motor 10 and move downward until laser beam is blocked, namely the position of laser beam is exactly the blade edge position of diamond segment 10, thus can also remain that when the blade of diamond segment 10 is constantly worn the blade of diamond segment 10 set in advance remains unchanged to the vertical dimension of conveyer belt, namely cutting thickness is constant, improves production efficiency；Described controller is single-chip microcomputer or PLC, for conventional equipment, repeats no more.
It addition, just can reach successively to cut the thickness of superthin stone plate by arranging the so identical structure of array in steel frame 3, finally make the purpose that the superthin stone plate thickness of processing is consistent.
The connection circuit of the equipment such as controller noted above is conventional circuit design, one of ordinary skill in the art can obtain according to the ordinary skill in this field, much more no longer as long as the linkage function of the present invention can be realized, concrete structure can select according to actual needs, therefore to state.
Claims (6)
1. a high accuracy natural ultra-thin stone on-gauge plate working and forming machine, it is characterized in that: include frame, described frame is provided with transmitting device, described transmitting device be arranged over retainer, described retainer is provided with horizontal guide rail, and described horizontal guide rail is provided with vertical guide rail, described vertical guide rail is provided with spindle motor, described spindle motor does reciprocal uniform motion on horizontal guide rail, and the axle head of described spindle motor is provided with mill, and described mill is provided with diamond segment；
The end of described horizontal guide rail is provided with generating laser and laser pickoff, described generating laser and laser pickoff are arranged on the both sides of described diamond segment, it is oppositely arranged, and the blade edge position of the laser beam position of generating laser and diamond segment flushes, in the same horizontal line, described generating laser is connected with controller with the outfan of laser pickoff, described controller controls to be connected with described vertical guide rail and horizontal guide rail, controller control the motion of vertical guide rail and horizontal guide rail according to the signal between laser pickoff and controller；After one piece of processing of stone is complete, controller send instruction, control horizontal guide rail drive shaft motor and return between generating laser and laser pickoff；When diamond segment weares and teares, then the laser beam between generating laser and laser pickoff is not blocked, signal passes to controller, instruction is sent by controller, control vertical guide rail drive shaft motor and move downward until laser beam is blocked, namely the position of laser beam is exactly the blade edge position of diamond segment, thus can also remain that when the blade of diamond segment is constantly worn the blade of diamond segment set in advance remains unchanged to the vertical dimension of conveyer belt, namely cutting thickness is constant.
2. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, it is characterised in that: described controller is single-chip microcomputer or PLC.
3. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, it is characterised in that: described transmitting device is conveyer belt, and described conveyer belt is arranged on liner plate.
4. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, it is characterised in that: the both sides of described conveyer belt are provided with guide cylinder.
5. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, it is characterized in that: the blade of described diamond segment is preset by described controller to the vertical dimension of transmitting device by vertical guide rail, when the thickness of superthin stone plate exceedes the blade of diamond segment set in advance to the vertical dimension of conveyer belt, then the stone material of overage can be cut by the blade of diamond segment.
6. a kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine according to claim 1, it is characterised in that: described frame arranges the spindle motor described in array and laser pickoff.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410750897.XA CN105729638B (en) | 2014-12-10 | 2014-12-10 | A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410750897.XA CN105729638B (en) | 2014-12-10 | 2014-12-10 | A kind of high-precision natural ultra-thin stone on-gauge plate working and forming machine |
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| CN105729638A true CN105729638A (en) | 2016-07-06 |
| CN105729638B CN105729638B (en) | 2017-12-22 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2920612Y (en) * | 2006-06-30 | 2007-07-11 | 熊以焯 | Stone cutting machine |
| CN101992503A (en) * | 2009-08-24 | 2011-03-30 | (株)世和石材 | Apparatus for manufacturing high-hardness stone board |
| CN202462655U (en) * | 2012-02-27 | 2012-10-03 | 山东金石源节能科技有限公司 | Cutting device of ultrathin stone thermal insulating decoration board |
| CN202640575U (en) * | 2012-05-23 | 2013-01-02 | 王钦旭 | Full-automatic building material cutting machine |
| CN203380419U (en) * | 2013-06-19 | 2014-01-08 | 宁波江北缙华机械科技有限公司 | Intelligent inside diameter slicer with sensor |
| CN203887628U (en) * | 2013-10-29 | 2014-10-22 | 常州昊锐工具有限公司 | Tool diameter detection device |
| CN104139330A (en) * | 2014-06-26 | 2014-11-12 | 无锡商业职业技术学院 | Steel wire cutting device |
| CN204295898U (en) * | 2014-12-10 | 2015-04-29 | 新疆真石科技有限公司 | A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine |
-
2014
- 2014-12-10 CN CN201410750897.XA patent/CN105729638B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2920612Y (en) * | 2006-06-30 | 2007-07-11 | 熊以焯 | Stone cutting machine |
| CN101992503A (en) * | 2009-08-24 | 2011-03-30 | (株)世和石材 | Apparatus for manufacturing high-hardness stone board |
| CN202462655U (en) * | 2012-02-27 | 2012-10-03 | 山东金石源节能科技有限公司 | Cutting device of ultrathin stone thermal insulating decoration board |
| CN202640575U (en) * | 2012-05-23 | 2013-01-02 | 王钦旭 | Full-automatic building material cutting machine |
| CN203380419U (en) * | 2013-06-19 | 2014-01-08 | 宁波江北缙华机械科技有限公司 | Intelligent inside diameter slicer with sensor |
| CN203887628U (en) * | 2013-10-29 | 2014-10-22 | 常州昊锐工具有限公司 | Tool diameter detection device |
| CN104139330A (en) * | 2014-06-26 | 2014-11-12 | 无锡商业职业技术学院 | Steel wire cutting device |
| CN204295898U (en) * | 2014-12-10 | 2015-04-29 | 新疆真石科技有限公司 | A kind of high accuracy natural ultra-thin stone on-gauge plate working and forming machine |
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| CN105729638B (en) | 2017-12-22 |
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