CN113857968A - Intelligent trimming machine for ceramic tile adobe - Google Patents
Intelligent trimming machine for ceramic tile adobe Download PDFInfo
- Publication number
- CN113857968A CN113857968A CN202111096602.8A CN202111096602A CN113857968A CN 113857968 A CN113857968 A CN 113857968A CN 202111096602 A CN202111096602 A CN 202111096602A CN 113857968 A CN113857968 A CN 113857968A
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- CN
- China
- Prior art keywords
- support frame
- trimming device
- support
- tool bit
- motor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses an intelligent trimmer for ceramic tile adobe, which comprises a rack, a left trimming device, a right trimming device, a front trimming device and a back trimming device, wherein the rack is provided with a first support frame, a second support frame and a third support frame, the first support frame is provided with a first sliding mechanism, a cutter head component is arranged on the first sliding mechanism, the second support frame and the third support frame are both provided with second sliding mechanisms, the second sliding mechanisms on the second support frame and the third support frame are symmetrically provided with cutter head components, the edges of the ceramic tile adobe are trimmed through the left trimming device, the right trimming device and the front trimming device and the back trimming device, a laser displacement sensor on the cutter head component is used for non-contact following measurement, the surface of a ceramic tile product is not damaged, and a precise V-shaped cutter is arranged on the cutter head component, so that the intelligent trimmer is suitable for ceramic tile adobe output by a ceramic production line, and can automatically follow the edges to be processed according to the product, the position of the product does not require absolute alignment when the product is in walking and stopping, and the product can be deviated in a certain range to ensure trimming.
Description
Technical Field
The invention relates to the technical field of ceramic tile production, in particular to an intelligent edge trimmer for a ceramic tile adobe.
Background
The ceramic tile is made up by using refractory metal oxide and semimetal oxide through the processes of grinding, mixing, pressing, glazing and sintering, and is an acid-resistant and alkali-resistant ceramic or stone material for building or decoration, and is generally called as ceramic tile. The raw materials are mostly mixed by clay, quartz sand and the like.
The edge trimmer is a device specially developed for on-line chamfering and trimming of ceramic tiles. The existing trimming equipment technology adopts a multi-motor multi-abrasive-blade knife to work, because the abrasive blade is fixed in position during trimming, when the brick needs to walk, the edge of a green brick needs to be parallel to and equidistant from the abrasive blade track, and in order to keep the green brick to be parallel to and equidistant from the abrasive blade during walking, the green brick needs to be dried to improve the strength and ensure centering, so that the green brick is difficult to adapt to the original green brick, when the green brick slightly deviates, the green brick cannot be trimmed normally, the requirement on the operation precision of a production line is extremely high, and the green brick trimming efficiency is lower.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent trimming machine for ceramic tile adobe, which comprises a rack, a left trimming device, a right trimming device and a front trimming device and a back trimming device, wherein the rack is provided with a first support frame, a second support frame and a third support frame;
the first sliding mechanism comprises a first cutter head support, a first ball screw and a first speed reducing motor, the first cutter head support slides on the first support through a rail, the first ball screw is connected with the rotating end of the first speed reducing motor through a coupler, and the first ball screw drives the first cutter head support to slide longitudinally;
the second sliding mechanism comprises a second tool bit support, a third tool bit support, a second ball screw, a second speed reducing motor and a third speed reducing motor, the second tool bit support slides on the second support frame or the third support frame along the longitudinal direction through a rail, the second speed reducing motor drives the second tool bit support to slide through a belt, the third tool bit support slides on the second tool bit support along the transverse direction through a rail, the third speed reducing motor is in transmission connection with the second ball screw, and the second ball screw drives the third tool bit support to slide;
the tool bit subassembly includes cutting motor, V type cutter and laser biography displacement sensor, the cutting motor is vertical direction and fixes on the motor mount pad, and the lower extreme of cutting motor rotates the portion and is connected with V type cutter, the sensor board is installed to the bottom of motor mount pad, laser passes the displacement sensor and installs on the sensor board.
Preferably, a plurality of rolling rods are arranged on the rack along the length direction and are in transmission connection with the servo motor through synchronous teeth and a synchronous belt.
Preferably, be provided with height lifting unit on the tool bit subassembly, height lifting unit includes first forked tail slip table, second forked tail slip table, adjusting screw and adjustment handle, first forked tail slip table slides with the cooperation of second forked tail slip table, and adjusting handle connects adjusting screw one end, adjusting screw passes first forked tail slip table threaded connection second forked tail slip table, first forked tail slip table is fixed on first tool bit support or third tool bit support, second forked tail slip table and motor mount pad fixed connection.
Preferably, the second gear motor is installed at one end of the second support frame or the third support frame, which is far away from the second gear motor, is provided with a aureola, the belt bypasses the rotating parts of the aureola and the second gear motor, the bottom of the second cutter head support is provided with a clamping piece, and the clamping piece is connected with the belt.
Compared with the prior art, the invention has the beneficial effects that: the trimming device comprises a left trimming device, a right trimming device, a front trimming device, a rear trimming device, a laser displacement sensor, a cutter head assembly, a precise V-shaped cutter, a front trimming device, a rear trimming device, a left trimming device, a right trimming device, a front trimming device, a rear trimming device, a laser displacement sensor, a precision V-shaped cutter and a precision V-shaped cutter.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural view of the left and right trimming apparatus according to the present invention.
Fig. 3 is a schematic structural view of fig. 2 from another angle.
FIG. 4 is a schematic view of the front and rear trimming device according to the present invention.
Fig. 5 is a schematic structural view of fig. 4 from another angle.
Fig. 6 is a schematic view of the connection between the second sliding mechanism and the cutter head assembly and the elevation assembly according to the present invention.
Fig. 7 is a schematic view of the connection between the cutter head assembly and the high-low lifting assembly.
Fig. 8 is a schematic view of a cutter head assembly according to the present invention.
Fig. 9 is a schematic structural diagram of the high-low lifting assembly of the present invention.
In the figure: the device comprises a rack 1, a first support frame 11, a second support frame 12, a third support frame 13, a rolling rod 101, a first sliding mechanism 2, a first cutter head support 21, a first ball screw 22, a first speed reducing motor 23, a coupler 24, a second sliding mechanism 3, a second cutter head support 31, a third cutter head support 32, a second ball screw 33, a second speed reducing motor 34, a third speed reducing motor 35, a belt 36, a smooth wheel 37, a clamping piece 38, a cutter head assembly 4, a cutting motor 41, a V-shaped cutter 42, a laser transmission displacement sensor 43, a motor mounting seat 44, a sensor plate 45, a high-low lifting assembly 5, a first dovetail sliding table 51, a second dovetail sliding table 52, an adjusting screw 53, an adjusting handle 54 and a brick blank 6.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
referring to fig. 1-9, an intelligent trimmer for ceramic tile adobe comprises a rack 1, a left trimming device, a right trimming device, a front trimming device and a rear trimming device, wherein the rack 1 is provided with a first support frame 11, a second support frame 12 and a third support frame 13, the left trimming device and the right trimming device comprise a first sliding mechanism 2 and a cutter head assembly 4, the first support frame 11 is symmetrically provided with the first sliding mechanism 2 along the length direction of the rack 1, the cutter head assembly 4 is arranged on the first sliding mechanism 2, the front trimming device and the rear trimming device comprise a second sliding mechanism 3 and a cutter head assembly 4, the second support frame 12 and the third support frame 13 are both provided with the second sliding mechanism 3, and the cutter head assembly 4 is symmetrically arranged on the second support frame 12 and the second sliding mechanism 3 on the third support frame 13;
referring to fig. 2-3, the first sliding mechanism 2 includes a first tool bit support 21, a first ball screw 22 and a first speed reduction motor 23, the first tool bit support 21 slides on the first support 11 through a rail, the first ball screw 22 is connected with a rotating end of the first speed reduction motor 23 through a coupling 24, and the first ball screw 22 drives the first tool bit support 21 to slide longitudinally;
referring to fig. 4 to 6, the second sliding mechanism 3 includes a second tool holder 31, a third tool holder 32, a second ball screw 33, a second speed reduction motor 34 and a third speed reduction motor 35, the second tool holder 31 slides on the second support frame 12 or the third support frame 13 along the longitudinal direction through a rail, the second speed reduction motor 34 drives the second tool holder 31 to slide through a belt 36, the third tool holder 32 slides on the second tool holder 31 along the transverse direction through a rail, the third speed reduction motor 35 is connected to the second ball screw 33 in a transmission manner, and the second ball screw 33 drives the third tool holder 32 to slide.
Referring to fig. 7-8, the cutter head assembly 4 includes a cutting motor 41, a V-shaped cutter 42 and a laser displacement sensor 43, the cutting motor 41 is fixed on a motor mounting seat 44 in a vertical direction, and a lower end rotating part of the cutting motor 41 is connected with the V-shaped cutter 42, a sensor plate 45 is installed at the bottom of the motor mounting seat 44, the laser displacement sensor 43 is installed on the sensor plate 45, data measured in real time by the laser displacement sensor 43 is transmitted to a PLC through an AD data module, calculated by the PLC, and then output pulses to control feeding of each motor, thereby achieving real-time following.
In this embodiment, referring to fig. 1, a plurality of rollers 101 are arranged on the frame 1 along the length direction, and the rollers 101 are in transmission connection with the servo motor through synchronous teeth and a synchronous belt.
In this embodiment, referring to fig. 7 and 9, the tool bit assembly 4 is provided with a high-low lifting assembly 5, the high-low lifting assembly 5 includes a first dovetail sliding table 51, a second dovetail sliding table 52, an adjusting screw 53 and an adjusting handle 54, the first dovetail sliding table 51 slides in cooperation with the second dovetail sliding table 52, the adjusting handle 54 is connected with one end of the adjusting screw 53, the adjusting screw 53 passes through the first dovetail sliding table 51 and is connected with the second dovetail sliding table 52 in a threaded manner, the first dovetail sliding table 51 is fixed on the first tool bit support 21 or the third tool bit support 32, and the second dovetail sliding table 52 is fixedly connected with the motor mounting base 44.
In this embodiment, referring to fig. 4, the second reduction motor 34 is installed at one end of the second support frame 12 or the third support frame 13, which is far away from the second reduction motor 34, is provided with a smooth wheel 37, the belt 36 bypasses the smooth wheel 37 and the rotating portion of the second reduction motor 34, the bottom of the second cutter head support 31 is provided with a clamp 38, and the clamp 38 is connected with the belt 36.
According to the invention, each side of a green brick 6 is trimmed by a left trimming device, a right trimming device, a front trimming device and a rear trimming device, a first sliding mechanism 2 of the left trimming device and the right trimming device can drive a cutter head component 4 to move longitudinally, a second sliding mechanism 3 of the front trimming device and the rear trimming device can drive the cutter head component 4 to move longitudinally and transversely, non-contact following measurement is carried out by utilizing a laser displacement sensor 43 on the cutter head component 4, the surface of a ceramic tile product is not damaged, a precise V-shaped cutter 42 is arranged on the cutter head component 4, the precise V-shaped cutter is suitable for the ceramic tile blank from a ceramic production line press, the trimming cutter can automatically follow the edge to be processed according to the product, the position of the product does not need to be absolutely aligned when the product is moved and stopped, and the trimming can be ensured by offsetting within a certain range.
Compared with the prior art:
the existing X-direction cutter is a round abrasive disc and needs 4 cutting motors, the X-direction cutter of the invention adopts a V-shaped cutter and needs 2 cutting motors, thus reducing 2 motors and shortening the length of a wire frame;
the existing Y-direction cutter is a V-shaped cutter, 1 cutting motor is needed, but only two edges of one surface are processed, the Y-direction cutter adopts the V-shaped cutter, 2 cutting motors are needed, but 4 edges of the left end surface and the right end surface can be processed;
the existing installation mode of the X-direction cutter is that 4 cutting motors are adopted in the X direction and are fixed on two sides of a production line rack and cannot move, and the X-direction cutter adopts 2 cutting motors in the X direction and is installed on a slide rail mechanism on the production line rack, so that the X-direction cutter can slide in the X direction and is suitable for different 6 specifications of adobes;
the existing installation mode of the Y-direction cutter is that 1 cutting motor is adopted in the Y direction and is installed on a portal frame above a wire frame, the Y-direction cutter adopts 2 cutting motors in the Y direction and is installed on a left slide rail mechanism and a right slide rail mechanism above a production line rack, and the Y-direction cutter can slide in the X, Y direction and is suitable for different specifications of adobes 6;
the existing trimming equipment has no following function, and the laser sensor is arranged beside the cutter, so that the distance can be tested in real time, the brick edge to be processed of the green brick 6 can be automatically followed, and the green brick 6 can be processed by 100% when moving away and stopping offsetting.
In summary, the present invention is only a preferred embodiment, and is not intended to be limited in any way; the invention can be smoothly implemented by the ordinary technicians in the industry according to the above steps; however, those skilled in the art should, upon attaining an understanding of the present disclosure, appreciate that many changes, modifications, and equivalents may be made to the invention without departing from the spirit and scope of the invention; meanwhile, any equivalent changes, modifications and evolution made to the above embodiments according to the essential technology of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims (4)
1. The utility model provides a ceramic tile adobe intelligence trimmer which characterized in that: the trimming device comprises a rack (1), a left trimming device, a right trimming device, a front trimming device and a rear trimming device, wherein a first support frame (11), a second support frame (12) and a third support frame (13) are arranged on the rack (1), the left trimming device and the right trimming device comprise a first sliding mechanism (2) and a cutter head component (4), the first sliding mechanism (2) is symmetrically arranged on the first support frame (11) along the length direction of the rack (1), the cutter head component (4) is arranged on the first sliding mechanism (2), the front trimming device and the rear trimming device comprise a second sliding mechanism (3) and a cutter head component (4), the second sliding mechanism (3) is arranged on each of the second support frame (12) and the third support frame (13), and the cutter head component (4) is symmetrically arranged on the second sliding mechanism (3) on each of the second support frame (12) and the third support frame (13);
the first sliding mechanism (2) comprises a first cutter head support (21), a first ball screw (22) and a first speed reducing motor (23), the first cutter head support (21) slides on the first support (11) through a rail, the first ball screw (22) is connected with the rotating end of the first speed reducing motor (23) through a coupler (24), and the first ball screw (22) drives the first cutter head support (21) to slide longitudinally;
the second sliding mechanism (3) comprises a second tool bit support (31), a third tool bit support (32), a second ball screw (33), a second speed reducing motor (34) and a third speed reducing motor (35), the second tool bit support (31) slides on the second support frame (12) or the third support frame (13) along the longitudinal direction through a rail, the second speed reducing motor (34) drives the second tool bit support (31) to slide through a belt (36), the third tool bit support (32) slides on the second tool bit support (31) along the transverse direction through the rail, the third speed reducing motor (35) is in transmission connection with the second ball screw (33), and the second ball screw (33) drives the third tool bit support (32) to slide;
tool bit subassembly (4) pass displacement sensor (43) including cutting motor (41), V type cutter (42) and laser, cutting motor (41) are vertical direction and fix on motor mount pad (44), and the lower extreme of cutting motor (41) rotates the portion and is connected with V type cutter (42), sensor board (45) are installed to the bottom of motor mount pad (44), laser passes displacement sensor (43) and installs on sensor board (45).
2. The intelligent tile adobe trimmer according to claim 1 and characterized in that: a plurality of rolling rods (101) are arranged on the rack (1) along the length direction, and the rolling rods (101) are in transmission connection with the servo motor through synchronous teeth and a synchronous belt.
3. The intelligent tile adobe trimmer according to claim 1 and characterized in that: be provided with height lifting unit (5) on tool bit subassembly (4), height lifting unit (5) include first forked tail slip table (51), second forked tail slip table (52), adjusting screw (53) and adjustment handle (54), first forked tail slip table (51) slides with second forked tail slip table (52) cooperation, and adjusting handle (54) are connected adjusting screw (53) one end, adjusting screw (53) pass first forked tail slip table (51) threaded connection second forked tail slip table (52), first forked tail slip table (51) is fixed on first tool bit support (21) or third tool bit support (32), second forked tail slip table (52) and motor mount pad (44) fixed connection.
4. The intelligent tile adobe trimmer according to claim 1 and characterized in that: second gear motor (34) are installed in the one end of second support frame (12) or third support frame (13), and the one end that second gear motor (34) were kept away from in second support frame (12) or third support frame (13) is provided with aureola (37), the rotation portion of aureola (37) and second gear motor (34) is walked around in belt (36), the bottom of second tool bit support (31) is provided with folder (38), folder (38) are connected with belt (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111096602.8A CN113857968A (en) | 2021-09-18 | 2021-09-18 | Intelligent trimming machine for ceramic tile adobe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111096602.8A CN113857968A (en) | 2021-09-18 | 2021-09-18 | Intelligent trimming machine for ceramic tile adobe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113857968A true CN113857968A (en) | 2021-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111096602.8A Pending CN113857968A (en) | 2021-09-18 | 2021-09-18 | Intelligent trimming machine for ceramic tile adobe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113857968A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319586A (en) * | 2022-08-30 | 2022-11-11 | 山东统一陶瓷科技有限公司 | Ceramic tile trimming device |
| WO2024154044A1 (en) * | 2023-01-17 | 2024-07-25 | C.I.Me.S. - Societa' A Responsabilita' Limitata | Machine for the de-burring of slabs made of ceramic material |
-
2021
- 2021-09-18 CN CN202111096602.8A patent/CN113857968A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319586A (en) * | 2022-08-30 | 2022-11-11 | 山东统一陶瓷科技有限公司 | Ceramic tile trimming device |
| CN115319586B (en) * | 2022-08-30 | 2024-05-17 | 山东统一陶瓷科技有限公司 | Ceramic tile trimming device |
| WO2024154044A1 (en) * | 2023-01-17 | 2024-07-25 | C.I.Me.S. - Societa' A Responsabilita' Limitata | Machine for the de-burring of slabs made of ceramic material |
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