CN204209839U - A kind of numerical control bead rope sawing machine - Google Patents
A kind of numerical control bead rope sawing machine Download PDFInfo
- Publication number
- CN204209839U CN204209839U CN201420584720.2U CN201420584720U CN204209839U CN 204209839 U CN204209839 U CN 204209839U CN 201420584720 U CN201420584720 U CN 201420584720U CN 204209839 U CN204209839 U CN 204209839U
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- sawing machine
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- 239000011324 bead Substances 0.000 title claims abstract description 57
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 37
- 239000010432 diamond Substances 0.000 claims abstract description 37
- 230000033001 locomotion Effects 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 29
- 239000004575 stone Substances 0.000 abstract description 29
- 238000000034 method Methods 0.000 abstract description 7
- 238000006073 displacement reaction Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 description 16
- 238000009434 installation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model discloses a kind of numerical control bead rope sawing machine, comprise worktable part, be positioned at driving wheel parts and the driven pulley parts at worktable part two ends, the column up-down parts be connected with driving wheel parts and driven pulley parts, adjusting device parts, and electric control system, bottom worktable part, guide rail bracket is installed, the pulley of the slip on guide rail bracket, first motor of drive pulley motion, column up-down component top is provided with crossbeam, column up-down components interior is provided with lead-screw drive mechanism and lifter slide, crossbeam is provided with the second motor driving lead-screw drive mechanism motion, adjusting device parts are fixed on lifter slide, the utility model numerical control bead rope sawing machine compact conformation, simple to operate, control worktable part, column up-down parts, the rotating speed of driving wheel parts and angular displacement by electric control system and make the axis of operation of diamond bead string rope relative to processed stone material workpiece along given curvilinear motion, by the curved surface that stone material work pieces process becomes to require.
Description
Technical field
The utility model relates to the technical field of processing of stone, particularly relates to a kind of numerical control bead rope sawing machine.
Background technology
At present, in stone material cutting processing, stone material is split by general circular disk type stone sawing machine and the sand saw of adopting, and then processes, this cutting mode efficiency is low, consumption of natural resource, and all need the cutting interval location adjusting saw cutter at every turn, each cutting can be caused uneven, affect follow-up processing, saw stone lubricating fluid can be used at cutting process, to environment, and large to the wearing and tearing of cutter.
Increasing cutting equipment adopts diamond bead rope saw machine now, diamond bead rope saw machine is applicable to carry out cutting processing to all kinds of hard material, be mainly used in the fields such as stone material mining, building, plate cutting and shaping cutting processing, it embodies the many advantages such as high stock utilization, high cutting rate, environmental protection in material cutting, that other cutter is incomparable, but diamond bead rope saw machine function singleness of the prior art, can not processing shaped stone material workpiece.
Utility model content
For the deficiencies in the prior art, technical problem to be solved in the utility model is to provide a kind of easy and simple to handle, numerical control bead rope sawing machine that cutting efficiency is high, can process, can cut out the curved surface of different size to shaped stone material workpiece.
In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions: a kind of numerical control bead rope sawing machine, comprise worktable part, be positioned at driving wheel parts and the driven pulley parts at described worktable part two ends, the column up-down parts be connected with described driving wheel parts and driven pulley parts, adjusting device parts, and electric control system, bottom described worktable part, guide rail bracket is installed, the pulley of the slip on described guide rail bracket, drive the first motor of described pulley motion, described column up-down component top is provided with crossbeam, described column up-down components interior is provided with lead-screw drive mechanism and lifter slide, described crossbeam is provided with the second motor driving the motion of described lead-screw drive mechanism, described adjusting device parts are fixed on described lifter slide,
Described driving wheel parts comprise the 3rd motor, the drive pulley be connected with described 3rd motor, the large flywheel of active be in transmission connection by belt and described drive pulley and the first holder, and described active large flywheel excircle Shangrao is provided with diamond bead string rope; The driven large flywheel that described driven pulley parts comprise hydraulic cylinder, be connected with the large flywheel of described active by diamond bead string rope and the second holder, described driven large flywheel is connected with the expansion link of described hydraulic cylinder, and the large flywheel of described active and driven large flywheel are arranged on described lifter slide; Described electric control system and described worktable part, column up-down parts, driving wheel parts and driven pulley parts are electrically connected.
Further, described adjusting device parts comprise be symmetrically arranged guide wheel group, with the affixed leading screw of described guide wheel group, the adjusting handle driving described screw turns, diamond bead string rope forms closed loop through described guide wheel group, initiatively large flywheel with secondary large flywheel and is connected.
Of the present utility model one preferred embodiment in, also comprise shield components, described shield components is positioned in the middle of described column up-down parts, and is positioned at the top of described worktable part.
As the improvement of such scheme, the quantity of described guide rail bracket is two, lay respectively at described worktable part two ends and symmetrically.
As the improvement of such scheme, described worktable part and lifter slide are provided with encoder, described encoder is connected with electric control system signal.
Relative to prior art, the beneficial effects of the utility model are: numerical control bead rope sawing machine compact conformation of the present utility model, simple to operate, worktable part is controlled by electric control system, column up-down parts, the rotating speed of driving wheel parts and angular displacement make the axis of operation of diamond bead string rope relative to processed stone material workpiece along given curvilinear motion, by the curved surface that stone material work pieces process becomes to require, worktable part moves as horizontal direction, coordinate diamond wire saw lifting moving, cut out complex-shaped workpiece, different size circular arc can be cut out, solid and hollow cylinder, Dali stone line, English alphabet etc.Numerical control bead rope sawing machine installation and debugging of the present utility model are convenient, and precision is high, and the linear velocity of diamond bead string rope can regulate the rotating speed of the 3rd motor to regulate by electric control system, determine according to the hardness of processed stone material workpiece and material.Symmetrical guide wheel group can be rotated around the axis of operation of diamond bead string rope, make its end face parallel with the tangent plane direction of processed curved surface operation place all the time, make diamond bead string rope to the active force of guide wheel all the time perpendicular to the axis of guide wheel, guarantee that diamond bead string rope axis of operation does not depart from projected path relative to the motion of processed stone material workpiece, the guide rail bracket that bottom worktable part, installation two is symmetrical and pulley, worktable part is walked more steady, reduce vibration skew.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, be briefly described to the accompanying drawing of embodiment below.
Fig. 1 is the structural representation of the numerical control bead rope sawing machine of the utility model preferred embodiment.
Fig. 2 is the structural representation of the numerical control bead rope sawing machine worktable part of the utility model preferred embodiment.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As depicted in figs. 1 and 2, the structural representation of the numerical control bead rope sawing machine of the utility model preferred embodiment, the numerical control bead rope sawing machine of the utility model preferred embodiment is mainly used in carrying out cutting processing to the shaped stone material such as granite and marble workpiece, particularly, the numerical control bead rope sawing machine of the utility model preferred embodiment comprises worktable part 10, be positioned at driving wheel parts 20 and the driven pulley parts 30 at described worktable part 10 two ends, the column up-down parts 40 be connected with described driving wheel parts 20 and driven pulley parts 30, adjusting device parts 50, and electric control system, bottom described worktable part 10, guide rail bracket 11 is installed, the pulley 12 of the slip on described guide rail bracket 11, drive the first motor 13 that described pulley 12 moves, first motor 13 drives worktable part 10 to move along the direction of guide rail bracket 11 by pulley 12, coordinate the lifting moving of diamond bead string rope, cut out complex-shaped stone material workpiece.
Described column up-down parts 40 top is provided with crossbeam 41, described column up-down parts 40 inside is provided with lead-screw drive mechanism (not indicating in figure) and lifter slide 42, described crossbeam 41 is provided with the second motor driving the motion of described lead-screw drive mechanism, described adjusting device parts 50 are fixed on described lifter slide 42.Second driven by motor lead-screw drive mechanism motion, lead-screw drive mechanism drives described lifter slide 42 to move up and down.
Described driving wheel parts 20 comprise the 3rd motor, the drive pulley be connected with described 3rd motor, the large flywheel 21 of the active be in transmission connection by belt and described drive pulley, and first holder 22, described active large flywheel 21 excircle Shangrao is provided with diamond bead string rope, 3rd motor drives initiatively large flywheel 21 to circle by drive pulley, initiatively large flywheel 21 drives diamond bead string rope to make pivotal cutting movement, the linear velocity of diamond bead string rope can regulate the rotating speed of the 3rd motor to regulate by electric control system, determine according to the hardness of processed stone material workpiece and material.The driven large flywheel that described driven pulley parts 30 comprise hydraulic cylinder 31, be connected with the large flywheel of described active 21 by diamond bead string rope and the second holder 32, described driven large flywheel is connected with the expansion link of described hydraulic cylinder 31, initiatively large flywheel 21 drives driven large flywheel to circle, thus drive diamond bead string rope to make pivotal cutting movement for processed stone material workpiece, under the effect of hydraulic cylinder 31, by the elasticity of driven large flywheel adjustment diamond bead string rope, diamond bead string rope is made to carry out cutting processing with the state of the best to stone material workpiece all the time.The large flywheel of described active 21 and driven large flywheel are arranged on described lifter slide 42, therefore, diamond bead string rope is driven to move up and down by moving up and down of lifter slide 42, the motion in this direction is the coordinate motion controlled by electric control system, the axis of operation of diamond bead string rope is made relative to processed stone material workpiece along given curvilinear motion, by the curved surface that stone material work pieces process becomes to require by the rotating speed and angular displacement controlling the second motor and the 3rd motor.
Described electric control system and described worktable part 10, column up-down parts 40, driving wheel parts 20 and driven pulley parts 30 are electrically connected, preferably, described worktable part 10 and lifter slide 42 are provided with encoder, described encoder is connected with electric control system signal, the coordinate displacement of reality is fed back to electric control system by encoder, the first motor and the second motor adjustment moving horizontally of worktable part 10 and moving up and down of diamond bead string rope is controlled, the shape required for stone material work pieces process is become by electric control system.
Further, in an embodiment of the present utility model, the guide wheel group 51 that described adjusting device parts 50 are symmetrically arranged, the leading screw 52 affixed with described guide wheel group 51, the adjusting handle 53 driving described leading screw 52 to rotate, diamond bead string rope forms closed loop through described guide wheel group 51, initiatively large flywheel 21 with secondary large flywheel and is connected.Guide wheel group 51 can be rotated around the axis of operation of diamond bead string rope, make its end face parallel with the tangent plane direction of processed curved surface operation place all the time, leading screw 52 is driven to rotate by adjusting handle 53, and then drive guide wheel group 51 to rotate, the rotation of guide wheel group 51 makes diamond bead string rope to the active force of guide wheel all the time perpendicular to the axis of guide wheel, guarantees that diamond bead string rope axis of operation does not depart from projected path relative to the motion of processed stone material workpiece.
In another embodiment of the present utility model, numerical control bead rope sawing machine also comprises shield components 60, described shield components 60 is positioned in the middle of described column up-down parts 40, and be positioned at the top of described worktable part 10, shield components 60 is set and mainly prevents sawing operationally spray splashes and machinery at rope and hurt sb.'s feelings.
Preferably, the quantity of the guide rail bracket 11 under described worktable part 10 is two, lays respectively at the two ends of described worktable part 10 and symmetrically, so arranges and make worktable part 10 walk more steadily, reduce vibration skew.
Numerical control bead rope sawing machine compact conformation of the present utility model, simple to operate, worktable part 10 is controlled by electric control system, column up-down parts 40, the rotating speed of driving wheel parts 20 and angular displacement make the axis of operation of diamond bead string rope relative to processed stone material workpiece along given curvilinear motion, by the curved surface that stone material work pieces process becomes to require, worktable part 10 moves as horizontal direction, coordinate diamond wire saw lifting moving, cut out complex-shaped workpiece, different size circular arc can be cut out, solid and hollow cylinder, Dali stone line, English alphabet etc.Numerical control bead rope sawing machine installation and debugging of the present utility model are convenient, and precision is high, and the linear velocity of diamond bead string rope can regulate the rotating speed of the 3rd motor to regulate by electric control system, determine according to the hardness of processed stone material workpiece and material.Symmetrical guide wheel group 51 can be rotated around the axis of operation of diamond bead string rope, make its end face parallel with the tangent plane direction of processed curved surface operation place all the time, make diamond bead string rope to the active force of guide wheel all the time perpendicular to the axis of guide wheel, guarantee that diamond bead string rope axis of operation does not depart from projected path relative to the motion of processed stone material workpiece.
Above disclosedly be only preferred embodiment of the present utility model, certainly can not limit the interest field of the utility model with this, therefore according to the equivalent variations that the utility model claim is done, still belong to the scope that the utility model is contained.
Claims (5)
1. a numerical control bead rope sawing machine, it is characterized in that, comprise worktable part, be positioned at driving wheel parts and the driven pulley parts at described worktable part two ends, the column up-down parts be connected with described driving wheel parts and driven pulley parts, adjusting device parts, and electric control system, bottom described worktable part, guide rail bracket is installed, the pulley of the slip on described guide rail bracket, drive the first motor of described pulley motion, described column up-down component top is provided with crossbeam, described column up-down components interior is provided with lead-screw drive mechanism and lifter slide, described crossbeam is provided with the second motor driving the motion of described lead-screw drive mechanism, described adjusting device parts are fixed on described lifter slide,
Described driving wheel parts comprise the 3rd motor, the drive pulley be connected with described 3rd motor, the large flywheel of active be in transmission connection by belt and described drive pulley and the first holder, and described active large flywheel excircle Shangrao is provided with diamond bead string rope; The driven large flywheel that described driven pulley parts comprise hydraulic cylinder, be connected with the large flywheel of described active by diamond bead string rope and the second holder, described driven large flywheel is connected with the expansion link of described hydraulic cylinder, and the large flywheel of described active and driven large flywheel are arranged on described lifter slide;
Described electric control system and described worktable part, column up-down parts, driving wheel parts and driven pulley parts are electrically connected.
2. numerical control bead rope sawing machine as claimed in claim 1, it is characterized in that: described adjusting device parts comprise be symmetrically arranged guide wheel group, with the affixed leading screw of described guide wheel group, the adjusting handle driving described screw turns, diamond bead string rope forms closed loop through described guide wheel group, initiatively large flywheel with secondary large flywheel and is connected.
3. numerical control bead rope sawing machine as claimed in claim 1, it is characterized in that: also comprise shield components, described shield components is positioned in the middle of described column up-down parts, and is positioned at the top of described worktable part.
4. numerical control bead rope sawing machine as claimed in claim 1, is characterized in that: the quantity of described guide rail bracket is two, lay respectively at described worktable part two ends and symmetrically.
5. numerical control bead rope sawing machine as claimed in claim 1, it is characterized in that: described worktable part and lifter slide are provided with encoder, described encoder is connected with electric control system signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420584720.2U CN204209839U (en) | 2014-10-11 | 2014-10-11 | A kind of numerical control bead rope sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420584720.2U CN204209839U (en) | 2014-10-11 | 2014-10-11 | A kind of numerical control bead rope sawing machine |
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| Publication Number | Publication Date |
|---|---|
| CN204209839U true CN204209839U (en) | 2015-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420584720.2U Expired - Fee Related CN204209839U (en) | 2014-10-11 | 2014-10-11 | A kind of numerical control bead rope sawing machine |
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| CN (1) | CN204209839U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105108921A (en) * | 2015-07-24 | 2015-12-02 | 沈阳理工大学 | Arc-length-variable wire cutting saw for machining crisp and hard materials |
| CN109454765A (en) * | 2019-01-09 | 2019-03-12 | 泉州市大鲨鱼机械科技有限公司 | A kind of diamond bead rope saw machine |
| CN111231129A (en) * | 2020-03-10 | 2020-06-05 | 泉州市大鲨鱼机械科技有限公司 | Multifunctional rope saw structure |
| CN112318731A (en) * | 2020-10-29 | 2021-02-05 | 泉州市利器金刚石工具有限公司 | High-quality automatic rope saw |
| CN113119316A (en) * | 2019-12-30 | 2021-07-16 | 云浮市欣达机械有限公司 | Upright column movable four-axis numerical control rope saw |
| CN115648448A (en) * | 2022-12-14 | 2023-01-31 | 泉州华中科技大学智能制造研究院 | Special-shaped arc plate stone machining method based on wire saw |
-
2014
- 2014-10-11 CN CN201420584720.2U patent/CN204209839U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105108921A (en) * | 2015-07-24 | 2015-12-02 | 沈阳理工大学 | Arc-length-variable wire cutting saw for machining crisp and hard materials |
| CN105108921B (en) * | 2015-07-24 | 2016-09-07 | 沈阳理工大学 | The processing of a kind of hard brittle material becomes the line cast-cutting saw of arc length |
| CN109454765A (en) * | 2019-01-09 | 2019-03-12 | 泉州市大鲨鱼机械科技有限公司 | A kind of diamond bead rope saw machine |
| CN109454765B (en) * | 2019-01-09 | 2023-09-08 | 泉州市大鲨鱼机械科技有限公司 | Diamond string bead wire saw |
| CN113119316A (en) * | 2019-12-30 | 2021-07-16 | 云浮市欣达机械有限公司 | Upright column movable four-axis numerical control rope saw |
| CN111231129A (en) * | 2020-03-10 | 2020-06-05 | 泉州市大鲨鱼机械科技有限公司 | Multifunctional rope saw structure |
| CN112318731A (en) * | 2020-10-29 | 2021-02-05 | 泉州市利器金刚石工具有限公司 | High-quality automatic rope saw |
| CN115648448A (en) * | 2022-12-14 | 2023-01-31 | 泉州华中科技大学智能制造研究院 | Special-shaped arc plate stone machining method based on wire saw |
| CN115648448B (en) * | 2022-12-14 | 2023-05-09 | 泉州华中科技大学智能制造研究院 | Special-shaped arc plate stone processing method based on wire saw |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 |