CN109454765A - A kind of diamond bead rope saw machine - Google Patents
A kind of diamond bead rope saw machine Download PDFInfo
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- CN109454765A CN109454765A CN201910020878.4A CN201910020878A CN109454765A CN 109454765 A CN109454765 A CN 109454765A CN 201910020878 A CN201910020878 A CN 201910020878A CN 109454765 A CN109454765 A CN 109454765A
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- flywheel
- rotation
- displacement
- rope saw
- idler pulley
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/042—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with blades or wires mounted in a reciprocating frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The present invention provides a kind of diamond bead rope saw machine, each device feature such as its vertical lift device, flywheel drive apparatus, Hydranlic tensioner, rotation adjuster, shift unit independently exists, installation maintenance is convenient, each device feature structure distribution is reasonable, compact integral structure, structural volume is small, and occupied area is small；It is adjusted by the rotation of the elevating control of vertical lift device, rotation adjuster, the cutting that the displacement of the front and back of shift unit enables to diamond rope saw to carry out the more dimensional directions of multi-angle to stone material, it can effectively realize abnormity cutting, and each device feature is controlled by electrical control head station, realize integrated control, control easy to operate, abnormity cutting is high-efficient.
Description
Technical field
The present invention relates to rope saw technical field, in particular to a kind of diamond bead rope saw machines.
Background technique
Diamond-wire saw be it is a kind of using diamond rope saw high-speed linear motion come the equipment of cutting material, be suitable for pair
All kinds of hard materials carry out cutting processing, are mainly used in the necks such as stone material mining, building, plate cutting and molding cutting processing
Domain.Existing diamond bead rope saw machine includes organic frame, workbench, flywheel drive apparatus, rope saw blade and electrical control system
System, workbench are set in rack for accepting stone material, and rope saw blade is set around shape between precut stone material and flywheel drive apparatus
It is connected at a closed loop, electric control system control flywheel drive apparatus band running rope saw blade carries out linear movement and carrys out cutting stone material.
Wherein, existing flywheel drive apparatus be usually include an active flywheel, a driven flywheel and motor, the transmission of rope saw blade around
Between active flywheel, driven flywheel, motor driven active flywheel, driven flywheel turns, so that rope saw blade is linearly transported
Dynamic to be cut, in actual application, the height of active flywheel, the diameter of driven flywheel and stone material to be cut is single
With relationship, the stone material to be cut of different height needs replacing the active flywheel of different-diameter, driven flywheel carries out matching cutting, behaviour
Make cumbersome laborious, greatly reduce the practicability that uses of existing diamond-wire saw, and is the active flywheel of more major diameter, driven
Flywheel, specification volume weight is also bigger, and flywheel processing is not easy, and processing cost is high, and transport installation is not easy, whole after rack installation
Machine structural volume is big, complete machine bulky complex, and complete machine space occupied is big；And the active flywheel of large volume, driven flywheel turns
Driving power demand is bigger, and power consumption is high, also higher to rack construction stability requirement, increases frame processing cost, rotation process
The stability of equilibrium of the single flywheel of middle large volume reduces, and not only influences cutting efficiency and quality, safety coefficient are greatly reduced, deposit
In security risk；It is easily deformed and scraps after frequent use, use cost is high, and practicability is low.
Summary of the invention
Therefore, for above-mentioned problem, the present invention proposes a kind of compact integral structure, and space occupied is small, and transport installation is just
Benefit, structural stability is high, the high-efficient diamond bead rope saw machine of abnormity cutting.
To realize above-mentioned technical problem, the solution that the present invention takes are as follows: a kind of diamond bead rope saw machine, including machine
Frame, workbench, flywheel drive apparatus, diamond rope saw and electrical control head station, the rack include firm banking, the fixation
Pedestal is equipped with vertical lift device, and the vertical lift device is able to drive the flywheel drive apparatus vertical lift, described
Shift unit is additionally provided on firm banking, the shift unit is able to drive displacement before and after workbench, the flywheel drive apparatus
Including left flywheel group, right flywheel group and flywheel driving motor, the left flywheel group, right minute wheel group are symmetrical to be set to described hang down
The left and right sides of falling unit is gone straight up to, the left flywheel group includes upper left flywheel, lower-left flywheel and left positioning plate, the upper left flywheel
Pass through the both ends that rotation axis is rotatably set to the left positioning plate respectively with lower-left flywheel, the left positioning plate is set to described hang down
It goes straight up on falling unit；The right flywheel group includes upper right flywheel, bottom right flywheel and right locating rack, and the right locating rack includes laterally
Mounting plate and vertical positioning plate, described to be transversely mounted plate installation in the vertical lift device, the vertical positioning plate is wrong
Position is located at the right side side of the vertical lift device, and the upper right flywheel and bottom right flywheel pass through rotation axis respectively and rotatably set
In the both ends of vertical positioning plate, the rotation axis of the bottom right flywheel is additionally provided with driving wheel on that end of vertical positioning plate；Institute
Vertical lift device is stated equipped with motor cabinet, the motor cavity is set in the rear of vertical positioning plate, the flywheel driving motor
In on the motor cabinet, the output shaft and the driving wheel of the flywheel driving motor are sequentially connected by belt；
It further include rotation adjustment component, the rotation adjustment component includes anticlockwise adjustment component and right rotation adjustment component, institute
It states anticlockwise adjustment component and is set to the lower section in vertical lift device and being located at left flywheel group, the right rotation adjustment component is set to
Lower section in vertical lift device and positioned at right flywheel group；The anticlockwise adjustment component includes mounting rack, braking connecting plate, tooth
Roller box and horizontal adjustment screw rod are laterally equipped with transmission shaft, lower guiding axis, upper transmission shaft, lower guiding axis on the mounting rack
Arranged in parallel, the upper transmission shaft, lower guiding axis one end with braking connecting plate connect, the upper transmission shaft, lower guiding axis
The other end connect with gear-box；It brakes connecting plate and is equipped with the adjustment driving motor for driving upper transmission shaft rotation；The tooth
Rotation gear is equipped in roller box, rotation gear is connect with upper transmission shaft gear drive；Rotation gear, which is equipped with, to be pierced by gear-box
Mandrel is equipped with rotation wheel frame on the central axis, is set on the rotation wheel frame there are two the rotation guide wheel abutted against, two
Clamping gap is formed between a rotation guide wheel, the central axis of the rotation gear is equipped with axial pass trough, it is corresponding on gear-box described in
It is equipped with through-hole to the position of through slot, through-hole, axial pass trough and clamping gap constitute the connected pathways passed through for diamond rope saw；Peace
It shelves and is equipped with feed screw nut, horizontal adjustment screw rod one end passes through braking connecting plate and is threadedly coupled with the feed screw nut, horizontal
The other end for adjusting screw rod is equipped with hand-operated wheel；The right rotation adjustment component is consistent with the anticlockwise adjustment structure of component, institute
The rotation wheel frame for stating right rotation adjustment component and anticlockwise adjustment component is oppositely arranged；
Described diamond rope saw one end is successively around upper left flywheel, lower-left flywheel, the connected pathways of anticlockwise adjustment component, the right side
Connected pathways, bottom right flywheel and the upper right flywheel of rotation adjustment component, one end of the diamond rope saw and the other end are affixed, institute
It states diamond rope saw and forms closed loop connecting rope saw, the diamond rope saw is located above workbench；
The vertical lift device, shift unit, flywheel drive apparatus and rotation adjustment component are controlled by electrical control head station.
Further, being additionally provided with left protective cover on the left positioning plate, a side of the left protective cover is as connection
A side hinge connection on side and the left positioning plate, another side of the left protective cover is as folding side and the left positioning
Another side lid of plate closes, and the left positioning plate is equipped with the lock for locking the folding side of the left protective cover, the left protection
Folding handle is additionally provided on the folding side of lid, the left protective cover covers the upper left flywheel, lower-left flywheel；
Be additionally provided with right protective cover on the vertical positioning plate of the right locating rack, a side of the right protective cover as connection side with
A side hinge connection of the vertical positioning plate, another side of the right protective cover is as folding side and the vertical positioning
Another side lid of plate closes, and the vertical positioning plate is equipped with the lock for locking the folding side of the right protective cover, described right anti-
Folding handle is additionally provided on the folding side of protecting cover, the right protective cover covers the upper right flywheel, bottom right flywheel.
Left and right protective cover protects left and right flywheel group, and the sundries such as the dust generated in stone material cutting process is avoided to enter
The running clearance of left and right flywheel group keeps the steady running of left and right flywheel group.
Further, further including Hydranlic tensioner, the Hydranlic tensioner is set in vertical lift device, described
Hydranlic tensioner includes hydraulic power unit and tensioning hydro-cylinder, and the control output end of the hydraulic power unit and the tensioning hydro-cylinder connect
It connects；The moving track that left and right is laterally extended is additionally provided in the vertical lift device, the moving track is equipped with movable plate, institute
The left end for stating movable plate is equipped with oil cylinder connecting seat, and the oil cylinder connecting seat is connect with the actuating station of the tensioning hydro-cylinder, institute
It states tensioning hydro-cylinder and is able to drive movable plate and move along a straight line along the moving track；The left positioning plate installation of the left flywheel group is set to
On the movable plate；The Hydranlic tensioner is controlled by electrical control head station.
Further, on the moving track be provided with roller group, roller group by multiple distributions symmetrical above and below idler wheel
Composition, the movable plate are movably located between the idler wheel of distribution symmetrical above and below.
Further, further include protective housing, the protective housing by the Hydranlic tensioner cover in the inner, the protection
Case is equipped with openable and closable side case lid.
Further, the vertical lift device includes the vertical lift frame on firm banking, the vertical liter
Drop frame includes the left column and right column of bilateral symmetry distribution, the company of being equipped between the top of the left column and the top of right column
Bridge is connect, the side of the left column, the side of right column are respectively equipped with rotatable left elevating screw, right elevating screw, described
Connecting bridge is equipped with lifting driving motor and horizontal drive shaft, the output shaft of the lifting driving motor by gear reduction unit with
Horizontal drive shaft transmission connection, the both ends of the horizontal drive shaft pass through respectively conical gear group and left elevating screw top,
The top of right elevating screw is sequentially connected；
The mobile left lifting idler pulley case of liftable, right lifting idler pulley case, the left side are arranged on the left column, right column respectively
Direction is gone up and down along it in the case of lifting idler pulley case and is successively arranged roller group, and the roller group is by multiple rollings in the same plane
Wheel composition, each idler wheel is symmetrical in the roller group, forms the clamping gap of clamping left column between each idler wheel, each idler wheel with
Left column is to be in rolling contact in vertical direction；It is additionally provided on the left lifting idler pulley case and runs through slot for what left elevating screw passed through,
Described that lifting nut is equipped on the notch up and down of slot, the lifting nut is threadedly coupled with left elevating screw；The right side
The structure of lifting idler pulley case is identical as left lifting idler pulley case；
The left side outer wall of the left lifting idler pulley case is equipped with positioning seat, and the Hydranlic tensioner is set on the positioning seat,
The moving track is set on the front side outer wall of left lifting idler pulley case, and the anticlockwise adjustment component is set to left lifting idler pulley case
Preceding lateral wall and the lower section for being located at moving track；The right flywheel is mounted on the preceding lateral wall of right lifting idler pulley case, described to fly
Wheel drive motor is set in the outer right wall of right lifting idler pulley case, before the right rotation adjustment component is set to right lifting idler pulley case
Lateral wall and the lower section for being located at right flywheel group.
Further, the two sides up and down that the side of the left column is located at left lifting idler pulley case are respectively equipped with Zuo Fengqin
Shield, lower left organ shield, the upper left organ shield, lower left organ shield cover the left elevating screw, institute
The one end for stating left organ shield is connect with connecting bridge, and the other end is connect with the top of left lifting idler pulley case, the lower left wind
One end of qin shield is connect with the bottom of left lifting idler pulley case, the bottom end connection of the other end and left column；The right column
The two sides up and down that side is located at right lifting idler pulley case are respectively equipped with upper right organ shield, lower right organ shield, described upper right
Organ shield, lower right organ shield cover the right elevating screw, one end of the upper right organ shield and connecting bridge
Connection, the other end are connect with the top of right lifting idler pulley case, one end of the lower right organ shield and left and right lifting idler pulley case
Bottom connection, the bottom end of the other end and right column connects.
Further, the shift unit includes the displacement track frame extended along the longitudinal direction, the displacement track frame
It is equipped with displacement track, displacement interorbital is located in the displacement track frame and is equipped with displacement screw rod, the workbench bottom is set
There is displacement idler wheel, the workbench is set on the displacement track by displacement idler wheel, and the workbench bottom is additionally provided with for moving
The screw rod that position screw rod passes through wears mouth, and the screw rod wears mouth and is equipped with displacement nut, the displacement nut and the displacement screw rod spiral shell
Line connection, one end of the displacement track are equipped with displacement motor, and the output shaft of the displacement motor and the displacement screw rod pass
Dynamic connection.
By using preceding solution, the beneficial effects of the present invention are: the diamond wire saw designed as described above
Machine has the advantage that compared with the existing technology
1, flywheel drive apparatus of the present invention does not use the big wheel construction of traditional list, but by single bull wheel be divided into two flywheel groups into
Row flywheel driving, single bull wheel is broken up, the volume weight equal-specification requirement of each flywheel is reduced, convenient for flywheel processing and manufacturing and
Transport installation, reduces the power consumption of flywheel driving motor, and flywheel, which is unlikely to deform, to be scrapped, in operation process, flywheel balancing stability
Height, safety coefficient are high；And left and right flywheel group is to be pacified respectively by the vertical lift device of left positioning plate, right locating rack and rack
Dress fixation, left positioning plate, right locating rack by replacing different size can adjust the flywheel spacing of left and right flywheel group, to adjust
The depth of cut for saving diamond rope saw allows the flywheel drive apparatus to be suitable for the stone material to be cut of various specifications size, is promoted
More specification suitabilities of flywheel drive apparatus promote practicability；And left positioning plate, right locating rack are equivalent to left and right flywheel group
Installation intermediary between rack, left and right flywheel group become an independent adjustable disassembly by left positioning plate, right locating rack
The device feature of installation maintenance, rather than a component part organized altogether with rack, left positioning plate, right locating rack structure can
Auxiliary firm effect is provided for left and right flywheel group, provides most effective matched balanced support for the left and right flywheel group after adjustment spacing
Effect, when avoiding for flywheel being directly mounted in rack caused by flywheel adjustment installation limited by rack specification or need to carry out
Rack complete machine is adapted to the problem of flywheel adjustment, reduces complete machine structure complexity, reduces complete machine cost of manufacture, practicability
By force；
2, diamond rope saw forms closed loop connecting rope saw through adjustment component is rotated left and right, and passes through the water for rotating left and right adjustment component
The cooperation of the whole screw rod of Heibei provincial opera, feed screw nut can be realized the relative spacing rotated left and right between adjustment component, so that rotating left and right
Adjustment component can carry out positioning adjustment with the different specification size of stone material to be cut to the rotation bite of diamond rope saw,
So that diamond rope saw has the optimal rotation point of application, effective cutting is realized to stone material, promotes cutting quality and efficiency；It is left
The adjustment driving motor and gear-box of right rotation adjustment component are distributed in the two sides of transmission shaft, lower guiding axis, keep two sides flat
Weighing apparatus avoids multicomponent structure from concentrating on same shaft end and axis deflection, displacement is caused to be obstructed conducive to the smooth movement of positioning adjustment
Phenomenon；And during positioning adjustment, using the structure setting of the upper transmission shaft of laid out in parallel, lower guiding axis, lower guiding axis
Combination with lower guideway transmission shaft can be conducive to upper in Auxiliary support so that flat traverse of upper transmission shaft puts on guideway
Stable rotation of the transmission shaft under adjustment driving motor control, avoids the rotation between guideway and upper transmission shaft from wearing,
The decline problem of rotary steering efficiency caused by avoiding rotation from wearing, and the guiding of lower guiding axis and lower guideway, horizontal tune
The screw thread propulsive force of whole screw rod provides displacement guiding booster action for upper transmission shaft, conducive to upper transmission shaft in upper guideway
Steady displacement promotes displacement stability；
3, each device such as vertical lift device, flywheel drive apparatus, Hydranlic tensioner, rotation adjuster, shift unit
Component independently exists, and installation maintenance is convenient, and each device feature structure distribution is reasonable, and compact integral structure, structural volume is small,
Occupied area is small；It is adjusted by the rotation of the elevating control of vertical lift device, rotation adjuster, the front and back of shift unit is moved
Position enables to diamond rope saw to carry out the cutting of the more dimensional directions of multi-angle to stone material, can effectively realize abnormity cutting, and
And each device feature is controlled by electrical control head station, realizes integrated control, control is easy to operate, and abnormity cutting is high-efficient；
In conclusion the diamond bead rope saw machine compact integral structure, space occupied is small, transport installation convenience, and structure is steady
Qualitative height, abnormity cutting is high-efficient, practical, is suitble to quantitatively produce and manufacture to use, processing and manufacturing is at low cost, uses
Service life is long.
Detailed description of the invention
Fig. 1 is the positive structure schematic of inventive embodiments.
Fig. 2 is the reverse structure schematic of inventive embodiments
Fig. 3 is the connection knot for going up and down driving motor, horizontal drive shaft, left elevating screw, right elevating screw of the embodiment of the present invention
Structure schematic diagram.
Fig. 4 is the positive structure schematic of left the lifting idler pulley case and Hydranlic tensioner of the embodiment of the present invention.
Fig. 5 is the reverse structure schematic of left the lifting idler pulley case and Hydranlic tensioner of the embodiment of the present invention.
Fig. 6 is the left flywheel group of the embodiment of the present invention and the partial structure diagram of left lifting idler pulley case.
Fig. 7 is the right flywheel group of the embodiment of the present invention and the positive structure schematic of right lifting idler pulley case.
Fig. 8 is the right flywheel group of the embodiment of the present invention and the reverse structure schematic of right lifting idler pulley case.
Fig. 9 is the positive structure schematic of the anticlockwise adjustment component of the embodiment of the present invention.
Figure 10 is the reverse structure schematic of the anticlockwise adjustment component of the embodiment of the present invention.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
Referring to figs. 1 to Figure 10, the embodiment of the present invention is disclosed, a kind of diamond bead rope saw machine, including rack 1, work
Make platform 2, flywheel drive apparatus 3, diamond rope saw 4 and electrical control head station 5；The rack 1 includes firm banking, the fixation
Pedestal is equipped with vertical lift frame 6, and the vertical lift frame 6 includes the left column 61 and right column 62 of bilateral symmetry distribution, institute
It states and is equipped with connecting bridge 63, the side of the left column 61, right column 62 between the top of left column 61 and the top of right column 62
Side be respectively equipped with rotatable left elevating screw 64, right elevating screw 65, the connecting bridge 63 is equipped with lifting driving electricity
The output shaft of machine 66 and horizontal drive shaft 67, the lifting driving motor 66 is passed by gear reduction unit 68 and horizontal drive shaft 67
Dynamic connection, the both ends of the horizontal drive shaft 67 pass through the top of conical gear group 69 and left elevating screw 64, right lifting respectively
The top of screw rod 65 is sequentially connected；
The mobile left lifting idler pulley case 7 of liftable, right lifting idler pulley case 8 are arranged on the left column 61, right column 62 respectively,
Direction is gone up and down along it in the case of the left lifting idler pulley case 7 and is successively arranged roller group, and the roller group is located at same put down by multiple
Idler wheel 71 on face forms, and each idler wheel 71 is symmetrical in the roller group, and clamping left column 61 is formed between each idler wheel 71
Gap is clamped, each idler wheel 71 is to be in rolling contact in vertical direction with left column 61；It is additionally provided on the left lifting idler pulley case 7 for a left side
Elevating screw pass through through slot, it is described to be equipped with lifting nut 72 through the notch up and down of slot on, the lifting nut 72 and
Left elevating screw 64 is threadedly coupled；The structure of the right lifting idler pulley case 8 is identical as left lifting idler pulley case 7；The left column 61,
Right column 62 is located at left lifting idler pulley case 7, the two sides up and down of right lifting idler pulley case 8 are respectively equipped with organ shield 9, the organ
Shield 9 covers left elevating screw 64, right elevating screw 65, and organ shield 9 can be with the lifting of left and right lifting idler pulley case
Adaptation telescopic deformation is made in displacement；
The left side outer wall of the left lifting idler pulley case 7 is equipped with positioning seat 73, and the positioning seat 73 is equipped with Hydranlic tensioner
10, the Hydranlic tensioner 10 includes hydraulic power unit 101 and tensioning hydro-cylinder 102, the control output end of the hydraulic power unit 101
It is connect with the tensioning hydro-cylinder 102；The front side outer wall of the left lifting idler pulley case 7 is equipped with the moving track that left and right is laterally extended
74, the moving track 74 is equipped with movable plate 75, and the left end of the movable plate 75 is equipped with oil cylinder connecting seat 76, the oil
Cylinder attachment base 76 is connect with the actuating station of the tensioning hydro-cylinder 102, and the tensioning hydro-cylinder 92 is able to drive movable plate 75 along described
Moving track 74 moves along a straight line；It is located above Hydranlic tensioner on the left side outer wall of the left lifting idler pulley case 7 and is additionally provided with
The gag lever post 77 being laterally extended is controlled, is respectively equipped with limited block on the both ends of the gag lever post 77, the movable plate 75 is equipped with
Limit shaft 78, one end of the limit shaft 78 extend to the lower section of gag lever post and are equipped with limit switch 79, the limit switch 79
Between limited block, and it can be contacted with limited block；It further include protective housing 11, the protective housing 11 is set on positioning seat 73, institute
Protective housing 11 is stated by the Hydranlic tensioner cover in the inner, the left side wall of the protective housing 11 is openable and closable side case lid；
The flywheel drive apparatus 3 includes left flywheel group 31, right flywheel group 32 and flywheel driving motor 33, the left flywheel group 31
Including upper left flywheel, lower-left flywheel and left positioning plate 34, the upper left flywheel and lower-left flywheel can be rotated by rotation axis respectively
The both ends set on the left positioning plate 34, the left positioning plate 34 is vertical on the movable plate 75, the left positioning plate
Left protective cover 12, a side of a side of the left protective cover 12 as connection side and the left positioning plate 34 are additionally provided on 34
Another side of hinge connection, the left protective cover 12 is closed as another side lid of folding side and the left positioning plate 34, institute
It states left positioning plate 34 and is equipped with the lock for locking the folding side of the left protective cover 12, gone back on the folding side of the left protective cover 12
Equipped with folding handle, the left protective cover 12 covers the upper left flywheel, lower-left flywheel；The right flywheel group 32 flies including upper right
Wheel, bottom right flywheel and right locating rack, the right locating rack includes being transversely mounted plate 35 and vertical positioning plate 36, described to be transversely mounted
The installation of plate 35 is set on the front side outer wall of the right lifting idler pulley case 8, and the vertical dislocation of positioning plate 36 is located at the right lifting
The right side side of guide wheel case 8, the upper right flywheel and bottom right flywheel pass through rotation axis respectively and are rotatably set to vertical positioning plate 36
Both ends, the rotation axis of the bottom right flywheel passes through and is additionally provided with driving wheel 37 on that end of vertical positioning plate；The right lifting is led
The outer right wall of roller box 8 is equipped with motor cabinet, and the flywheel driving motor 33 is set on the motor cabinet, the flywheel driving electricity
The output shaft of machine 33 and the driving wheel 37 are sequentially connected by belt；Right protective cover is additionally provided on the vertical positioning plate 36
13, a side hinge connection of a side of the right protective cover 13 as connection side and the vertical positioning plate 36, the right side
Another side of protective cover 13 is closed as another side lid of folding side and the vertical positioning plate 36, the vertical positioning plate 36
It is equipped with the lock for locking the folding side of the right protective cover 13, is additionally provided with folding handle on the folding side of the right protective cover 13
Hand, the right protective cover 13 cover the upper right flywheel, bottom right flywheel；
It further include rotation adjustment component, the rotation adjustment component includes anticlockwise adjustment component 14 and right rotation adjustment component
15, the anticlockwise adjustment component 14 is set on the front side outer wall of left lifting idler pulley case 7, and the anticlockwise adjustment component 14 is located at
The lower section of moving track 74, the right rotation adjustment component 15 are set on right 8 front side outer wall of lifting idler pulley case, the dextrorotation modulation
Whole group part 15 is located at the lower section of right locating rack；Anticlockwise adjustment component 14 includes mounting rack 141 for fixed installation, system
Connecting plate 142, gear-box 143 and horizontal adjustment screw rod 144 are moved, is laterally equipped with guideway 145 on the mounting rack 141
With lower guideway 146, the upper guideway 145 and lower 146 arranged in parallel of guideway, the upper guideway 145, under
Be equipped with upper transmission shaft 147 movable linearly, lower guiding axis 148 in guideway 146 respectively, the upper transmission shaft 147, under
One end of guiding axis 148 with braking connecting plate 142 connect, the upper transmission shaft 147, lower guiding axis 148 the other end with
Gear-box 143 connects；Position on the mounting rack 141 between upper guideway, lower guideway is equipped with for level
The screw rod port that passes through of adjustment screw rod, the screw rod port are equipped with feed screw nut 149, and the one of the horizontal adjustment screw rod 144
End sequentially passes through the braking connecting plate 142, screw rod port and is threadedly coupled with the feed screw nut 149, the horizontal adjustment
The other end of screw rod 144 is equipped with hand-operated wheel 1410；The braking connecting plate 142 is equipped with adjustment driving motor 1411, described
One end that upper transmission shaft 147 is connect with the braking connecting plate 142 is pierced by and is equipped with main drive gear, the adjustment driving motor
1411 are sequentially connected by the main drive gear of gear reduction unit 1412 and the upper transmission shaft 147, the adjustment driving motor
1411 can drive the upper transmission shaft 147 to rotate；One end that the upper transmission shaft 147 is connect with the gear-box 143 penetrates
In gear-box and it is equipped with time transmission gear, the rotary teeth with the secondary transmission gear transmission connection is equipped in the gear-box 143
One end of wheel 1413, the central axis of the rotation gear 1413 is pierced by the gear-box, and is equipped with rotation wheel frame 1414, rotation
The rotation of gear 1413 rotates central shaft, and then rotation wheel frame 1414 is driven to rotate, and sets on the rotation wheel frame 1414
There are two the rotation guide wheel 1415 mutually abutted, clamping gap, the rotation gear are formed between two rotation guide wheels 1415
1413 central axis is equipped with axial pass trough, and the position that the axial pass trough is corresponded on the gear-box 1413 is equipped with through-hole 1416,
The through-hole, axial pass trough and clamping gap constitute the connected pathways passed through for the diamond rope saw；The right rotation adjustment
Component 15 is consistent with the anticlockwise adjustment structure of component 14, the rotation of the right rotation adjustment component 15 and anticlockwise adjustment component 14
Transduction wheel carrier is oppositely arranged；
Described 4 one end of diamond rope saw be successively around upper left flywheel, lower-left flywheel, anticlockwise adjustment component connected pathways,
Right rotation adjusts connected pathways, bottom right flywheel and the upper right flywheel of component, and one end of the diamond rope saw 4 and the other end are solid
It connects, the diamond rope saw 4 forms closed loop connecting rope saw；
Position on the firm banking between left column and right column is equipped with shift unit 16, the shift unit 16
In the lower section of diamond rope saw 4, the shift unit 16 includes the displacement track frame 161 extended along the longitudinal direction, the displacement
Track frame 161 is equipped with displacement track, and displacement interorbital is located in the displacement track frame 161 and is equipped with displacement screw rod 162, institute
It states 2 bottom of workbench and is equipped with displacement idler wheel, the workbench 2 is set on the displacement track by displacement idler wheel, the work
2 bottom of platform is additionally provided with the screw rod passed through for displacement screw rod and wears mouth, and the screw rod wears mouth and is equipped with displacement nut, the displacement nut
It is threadedly coupled with the displacement screw rod 162, one end of the displacement track is equipped with displacement motor 163, the displacement motor 163
Output shaft and the displacement screw rod 162 transmission connection；
The vertical lift device, Hydranlic tensioner, flywheel drive apparatus, rotation adjustment component and shift unit are controlled by
Electrical control head station.
In the diamond bead rope saw machine course of work: in vertical lift frame, lifting driving motor 68 passes through reducing gear
Roller box 68 drives horizontal drive shaft 67 to rotate, and horizontal drive shaft 67 drives the left and right lifting of left and right pillar by conical gear group 69
Screw rod (64,65) rotation, left and right elevating screw rotates so that the lifting nut of left and right lifting idler pulley case is on the elevating screw of left and right
Screw thread distance change, and then drive left and right lifting idler pulley case lifting, left and right lifting idler pulley case by roller group left and right
Lifting is rolled on column, roller group reduces the abrasion between left and right lifting idler pulley case and left and right pillar, promotes the suitable of lift adjustment
Slip promotes lift adjustment efficiency；
Hydranlic tensioner, the left and right for controlling the actuating station of tensioning hydro-cylinder 102 by hydraulic power unit 101 is flexible, tensioning hydro-cylinder 102
Actuating station so that pass through oil cylinder connecting seat 76 drive movable plate 75 move along 74 or so line shifting of track, movable plate 75
Left and right sidesing shifting drives the left and right sidesing shifting of left flywheel group 31, and then to the diamond rope saw for the closed loop being set around on flywheel gear 4
Tensioning；
In rotation adjustment component, hand-operated wheel 1410 is rotated manually, so that horizontal adjustment screw rod 144 rotates, so that on mounting rack
Screw thread process of the feed screw nut 149 on horizontal adjustment screw rod 144 changes, since mounting rack 141 is installed on left and right lifting idler pulley
It is fixed on case, then adjust driving motor 1411, brake plate 142, upper transmission shaft 147, lower guiding axis 148, gear-box 143 etc.
Structure is whole to occur left and right horizontal displacement adjustment along upper and lower guideway (145,146)；And it adjusts driving motor 1411 and passes through
Gear reduction unit drives upper transmission shaft 147 to rotate, and upper 147 other end of transmission shaft passes through in time drive gears movable tooth roller box 143
Rotation gear 1413 rotate, rotation gear 1413 rotation drive central shaft rotation, due to rotate gear 1413 central axis
It is pierced by outside gear-box 143 and is connect with rotation wheel frame 1414, then and then rotation 1414 rotary motion of wheel frame is driven, due to Buddha's warrior attendant
Stone rope saw 4, which passes through, to be held between the rotation guide wheel 1415 of rotation wheel frame 1414, and rotation wheel frame 1414 drives diamond in turn
Rope saw 4 carries out rotation to cut；
In shift unit, shifts electronic 163 driving displacement screw rod 162 and rotate, so that displacement nut is on displacement screw rod 162
Screw thread process change, due to displacement nut is set to the bottom of workbench 2, workbench 2 can be in displacement rail by displacement idler wheel
Road is gone forward backward shift, then and then realizes the front and back displacement of workbench 2.
The diamond bead rope saw machine designed in summary, compact integral structure, space occupied is small, transport installation convenience,
Structural stability is high, and abnormity cutting is high-efficient, practical, is suitble to quantitatively produce and manufacture to use, fabricates cost
It is low, long service life.
The foregoing descriptions are merely the embodiment using this origination techniques content, any those skilled in the art use this wound
Make done modifications and changes, all belong to the scope of the patents of this creation opinion, and is not limited to those disclosed embodiments.
Claims (8)
1. a kind of diamond bead rope saw machine, including rack, workbench, flywheel drive apparatus, diamond rope saw and electrical control
Head station, the rack include firm banking, and the firm banking is equipped with vertical lift device, and the vertical lift device can
It drives the flywheel drive apparatus to be vertically moved up or down, is additionally provided with shift unit on the firm banking, the shift unit being capable of band
Displacement before and after dynamic workbench, it is characterised in that: the flywheel drive apparatus includes left flywheel group, right flywheel group and flywheel driving electricity
Machine, the symmetrical left and right sides set on the vertical lift device of the left flywheel group, right minute wheel group, the left flywheel group
Including upper left flywheel, lower-left flywheel and left positioning plate, it is rotatable that the upper left flywheel and lower-left flywheel pass through rotation axis respectively
Set on the both ends of the left positioning plate, the left positioning plate is set in the vertical lift device；The right flywheel group includes the right side
Upper flywheel, bottom right flywheel and right locating rack, the right locating rack includes being transversely mounted plate and vertical positioning plate, described to be transversely mounted
Plate installation is set in the vertical lift device, and the vertical positioning plate dislocation is located at the right side side of the vertical lift device,
The upper right flywheel and bottom right flywheel pass through the both ends that rotation axis is rotatably set to vertical positioning plate, bottom right flywheel respectively
Rotation axis pass through vertical positioning plate that end on be additionally provided with driving wheel；The vertical lift device is equipped with motor cabinet, described
Motor cavity is set on the motor cabinet in the rear of vertical positioning plate, the flywheel driving motor, the flywheel driving motor
Output shaft and the driving wheel by belt transmission connection；
It further include rotation adjustment component, the rotation adjustment component includes anticlockwise adjustment component and right rotation adjustment component, institute
It states anticlockwise adjustment component and is set to the lower section in vertical lift device and being located at left flywheel group, the right rotation adjustment component is set to
Lower section in vertical lift device and positioned at right flywheel group；The anticlockwise adjustment component includes mounting rack, braking connecting plate, tooth
Roller box and horizontal adjustment screw rod are laterally equipped with transmission shaft, lower guiding axis, upper transmission shaft, lower guiding axis on the mounting rack
Arranged in parallel, the upper transmission shaft, lower guiding axis one end with braking connecting plate connect, the upper transmission shaft, lower guiding axis
The other end connect with gear-box；It brakes connecting plate and is equipped with the adjustment driving motor for driving upper transmission shaft rotation；The tooth
Rotation gear is equipped in roller box, rotation gear is connect with upper transmission shaft gear drive；Rotation gear, which is equipped with, to be pierced by gear-box
Mandrel is equipped with rotation wheel frame on the central axis, is set on the rotation wheel frame there are two the rotation guide wheel abutted against, two
Clamping gap is formed between a rotation guide wheel, the central axis of the rotation gear is equipped with axial pass trough, it is corresponding on gear-box described in
It is equipped with through-hole to the position of through slot, through-hole, axial pass trough and clamping gap constitute the connected pathways passed through for diamond rope saw；Peace
It shelves and is equipped with feed screw nut, horizontal adjustment screw rod one end passes through braking connecting plate and is threadedly coupled with the feed screw nut, horizontal
The other end for adjusting screw rod is equipped with hand-operated wheel；The right rotation adjustment component is consistent with the anticlockwise adjustment structure of component, institute
The rotation wheel frame for stating right rotation adjustment component and anticlockwise adjustment component is oppositely arranged；
Described diamond rope saw one end is successively around upper left flywheel, lower-left flywheel, the connected pathways of anticlockwise adjustment component, the right side
Connected pathways, bottom right flywheel and the upper right flywheel of rotation adjustment component, one end of the diamond rope saw and the other end are affixed, institute
It states diamond rope saw and forms closed loop connecting rope saw, the diamond rope saw is located above workbench；
The vertical lift device, shift unit, flywheel drive apparatus and rotation adjustment component are controlled by electrical control head station.
2. diamond bead rope saw machine according to claim 1, it is characterised in that: be additionally provided on the left positioning plate left anti-
Protecting cover, a side hinge connection of a side of the left protective cover as connection side and the left positioning plate, the left protection
Another side of lid is closed as another side lid of folding side and the left positioning plate, and the left positioning plate is equipped with described in locking
The lock on the folding side of left protective cover is additionally provided with folding handle, the left protective cover covering on the folding side of the left protective cover
The upper left flywheel, lower-left flywheel；
Be additionally provided with right protective cover on the vertical positioning plate of the right locating rack, a side of the right protective cover as connection side with
A side hinge connection of the vertical positioning plate, another side of the right protective cover is as folding side and the vertical positioning
Another side lid of plate closes, and the vertical positioning plate is equipped with the lock for locking the folding side of the right protective cover, described right anti-
Folding handle is additionally provided on the folding side of protecting cover, the right protective cover covers the upper right flywheel, bottom right flywheel.
3. diamond bead rope saw machine according to claim 1 or 2, it is characterised in that: it further include Hydranlic tensioner, institute
Hydranlic tensioner is stated in the vertical lift device, the Hydranlic tensioner includes hydraulic power unit and tensioning hydro-cylinder, described
The control output end of hydraulic power unit is connect with the tensioning hydro-cylinder；It is additionally provided with what left and right was laterally extended in the vertical lift device
Moving track, the moving track are equipped with movable plate, and the left end of the movable plate is equipped with oil cylinder connecting seat, the oil cylinder
Attachment base is connect with the actuating station of the tensioning hydro-cylinder, and the tensioning hydro-cylinder is able to drive movable plate along the moving track straight line
Movement；The left positioning plate installation of the left flywheel group is set on the movable plate；The Hydranlic tensioner is controlled by electric-controlled
Head station processed.
4. diamond bead rope saw machine according to claim 3, it is characterised in that: be provided with idler wheel on the moving track
Group, roller group are made of the idler wheel of multiple distributions symmetrical above and below, and the movable plate is movably located in distribution symmetrical above and below
Between idler wheel.
5. diamond bead rope saw machine according to claim 3, it is characterised in that: it further include protective housing, the protective housing
In the inner by the Hydranlic tensioner cover, the protective housing is equipped with openable and closable side case lid.
6. diamond bead rope saw machine according to claim 3, it is characterised in that: the vertical lift device includes being set to
Vertical lift frame on firm banking, the vertical lift frame include the left column and right column of bilateral symmetry distribution, the left side
Connecting bridge is equipped between the top of column and the top of right column, the side of the left column, the side of right column are respectively equipped with
Rotatable left elevating screw, right elevating screw, the connecting bridge are equipped with lifting driving motor and horizontal drive shaft, the liter
The output shaft for dropping driving motor is sequentially connected by gear reduction unit and horizontal drive shaft, the both ends difference of the horizontal drive shaft
It is sequentially connected by the top of the top of conical gear group and left elevating screw, right elevating screw；
The mobile left lifting idler pulley case of liftable, right lifting idler pulley case, the left side are arranged on the left column, right column respectively
Direction is gone up and down along it in the case of lifting idler pulley case and is successively arranged roller group, and the roller group is by multiple rollings in the same plane
Wheel composition, each idler wheel is symmetrical in the roller group, forms the clamping gap of clamping left column between each idler wheel, each idler wheel with
Left column is to be in rolling contact in vertical direction；It is additionally provided on the left lifting idler pulley case and runs through slot for what left elevating screw passed through,
Described that lifting nut is equipped on the notch up and down of slot, the lifting nut is threadedly coupled with left elevating screw；The right side
The structure of lifting idler pulley case is identical as left lifting idler pulley case；
The left side outer wall of the left lifting idler pulley case is equipped with positioning seat, and the Hydranlic tensioner is set on the positioning seat,
The moving track is set on the front side outer wall of left lifting idler pulley case, and the anticlockwise adjustment component is set to left lifting idler pulley case
Preceding lateral wall and the lower section for being located at moving track；The right flywheel is mounted on the preceding lateral wall of right lifting idler pulley case, described to fly
Wheel drive motor is set in the outer right wall of right lifting idler pulley case, before the right rotation adjustment component is set to right lifting idler pulley case
Lateral wall and the lower section for being located at right flywheel group.
7. diamond bead rope saw machine according to claim 6, it is characterised in that: the side of the left column is located at left liter
The two sides up and down of drop guide wheel case are respectively equipped with left organ shield, lower left organ shield, the upper left organ shield, under
Left organ shield covers the left elevating screw, and one end of the upper left organ shield is connect with connecting bridge, the other end and
The top of left lifting idler pulley case connects, and one end of the lower left organ shield is connect with the bottom of left lifting idler pulley case, another
End is connect with the bottom end of left column；The two sides up and down that the side of the right column is located at right lifting idler pulley case are respectively equipped with upper right wind
Qin shield, lower right organ shield, the upper right organ shield, lower right organ shield cover the right elevating screw,
One end of the upper right organ shield is connect with connecting bridge, and the other end is connect with the top of right lifting idler pulley case, the lower right
One end of organ shield is connect with the bottom of left and right lifting idler pulley case, the bottom end connection of the other end and right column.
8. diamond bead rope saw machine according to claim 1, it is characterised in that: the shift unit includes along front and back
To the displacement track frame of extension, the displacement track frame is equipped with displacement track, and displacement track is located in the displacement track frame
Between be equipped with displacement screw rod, the workbench bottom is equipped with displacement idler wheel, and the workbench is set to the shifting by displacement idler wheel
On the track of position, the workbench bottom is additionally provided with the screw rod passed through for displacement screw rod and wears mouth, and the screw rod wears mouth and is equipped with displacement
Nut, the displacement nut are connect with the displacement wire rod thread, and one end of the displacement track is equipped with displacement motor, described
The output shaft of displacement motor is connect with the displacement screw rod transmission.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910020878.4A CN109454765B (en) | 2019-01-09 | 2019-01-09 | Diamond string bead wire saw |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910020878.4A CN109454765B (en) | 2019-01-09 | 2019-01-09 | Diamond string bead wire saw |
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| CN109454765B CN109454765B (en) | 2023-09-08 |
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| CN110039113A (en) * | 2019-04-30 | 2019-07-23 | 中国石油大学(华东) | A kind of diamond fretsaw in-service pipeline cutter device |
| CN110567971A (en) * | 2019-09-24 | 2019-12-13 | 华侨大学 | measuring device for abrasive wear of diamond bead rope saw |
| CN111231129A (en) * | 2020-03-10 | 2020-06-05 | 泉州市大鲨鱼机械科技有限公司 | Multifunctional rope saw structure |
| CN112171913A (en) * | 2020-10-23 | 2021-01-05 | 泉州市利器金刚石工具有限公司 | High-efficient intelligent rope saw |
| CN112318731A (en) * | 2020-10-29 | 2021-02-05 | 泉州市利器金刚石工具有限公司 | High-quality automatic rope saw |
| CN114038605A (en) * | 2021-11-08 | 2022-02-11 | 中国核动力研究设计院 | Remote dismounting device and process for bead string rope of diamond wire saw |
| CN115534133A (en) * | 2022-11-11 | 2022-12-30 | 泉州市大鲨鱼机械科技有限公司 | Rope saw cutting device and cutting method |
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| CN115534133A (en) * | 2022-11-11 | 2022-12-30 | 泉州市大鲨鱼机械科技有限公司 | Rope saw cutting device and cutting method |
| CN115534133B (en) * | 2022-11-11 | 2024-08-23 | 泉州市大鲨鱼机械科技有限公司 | Rope saw cutting device and cutting method |
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