CN105694650A - 一种耐光性水性涂料和胶黏剂的制备方法 - Google Patents

一种耐光性水性涂料和胶黏剂的制备方法 Download PDF

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CN105694650A
CN105694650A CN201610259035.6A CN201610259035A CN105694650A CN 105694650 A CN105694650 A CN 105694650A CN 201610259035 A CN201610259035 A CN 201610259035A CN 105694650 A CN105694650 A CN 105694650A
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韩志龙
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Abstract

本发明公开了一种耐光性水性涂料和胶黏剂的制备方法,属于水性涂料和胶黏剂的制备技术领域,具体过程为:向反应釜中加入水、乳化剂、丙烯酸树脂,其中,乳化剂全部加入釜底,采用连续滴加法,滴加温度在78-80℃,制备得两种成膜温度不同的乳液,在滴加过程中,加入石墨烯溶液,最后将两种乳液按一定质量分数调配。本发明中乳液具有内软外硬的特性,具有成膜性更好,光泽度更加好的水性涂层,适宜广泛应用印刷包装行业,产品环保安全,具有高光,高耐磨特性,能达到很好的防水效果,有效改善涂层的耐紫外线特性,使丙烯酸乳液的耐老化性能提高明显。

Description

一种耐光性水性涂料和胶黏剂的制备方法
技术领域
本发明属于水性涂料和胶黏剂的制备技术领域,更具体地涉及一种耐光性水性涂料和胶黏剂的制备方法。
背景技术
涂层材料广泛应用印刷包装行业,每时每刻都在与人类直接或间接接触,有毒、有害涂料已也时刻威胁着人们的健康。丙烯酸酯类树脂涂料最大的市场为轿车漆,此外在轻工、家用电器、金属家庭用具、铝制品、卷材工业、仪器仪表、修建、纺织品、塑料制品、木制品、造纸等工业均有广泛应用,而在这些使用领域,涂料大部分需要耐受长期的紫外线照射、雨水冲刷及各种磨损,要求涂料不仅仅具有高光性,同时应具有良好的其他特性。
而现有技术中丙烯酸酯类树脂涂料耐光性一般,抗磨耗性能差、成膜性差、防水性差、不具有抗老化的特性,因此需要对其进行改性,保护生命财产的安全。
发明内容
本发明的目的在于提供一种耐光性水性涂料和胶黏剂的制备方法,以解决上述现有技术不足的问题。
为实现上述目的,本发明采用如下技术方案:
一种耐光性水性涂料和胶黏剂的制备方法,具体包括如下步骤:
(1)按重量份计向反应釜加入去离子水470份,将120份丙烯酸树脂加入釜底,升温到40℃,滴加氨水46份,调节PH7-8,搅拌两个小时,升温到70℃加入乳化剂,搅拌半小时,升温至78℃,加入引发剂5份,滴加苯乙烯50份和丙烯酸丁脂290份的混合单体,滴加时间控制在三个小时,前半小时以一半的速度滴加,温度控制78-80℃,滴加一半时,将10份羟甲基丙烯酰胺和1.5份双丙酮丙烯酰胺溶解于40份水的溶液向反应釜中滴加,单体滴加剩余三分之一的时候,同时滴加硅烷偶联剂1份和石墨烯溶液3份,全部滴加完毕十分钟之后补加引发剂0.2份,升温至86℃,保温一个小时,200目过滤网过滤,得到成膜乳液A;
(2)按重量份计向反应釜加入去离子水455份,将120份丙烯酸树脂加入釜底,升温到40℃,滴加氨水46份,调节PH7-8,搅拌两个小时,升温到70℃加入乳化剂,搅拌半小时,升温至78℃,加入引发剂5份,滴加苯乙烯325份和丙烯酸丁脂10份的混合单体,滴加时间控制在三个小时,前半小时以一半的速度滴加,温度控制在78-80℃,滴加一半时,将10份羟甲基丙烯酰胺和1.5份双丙酮丙烯酰胺溶解于40份水的溶液向反应釜中滴加,单体滴加剩余三分之一的时候,同时滴加硅烷偶联剂1份和石墨烯溶液3份,滴加完毕十分钟之后补加引发剂0.2份,升温至86℃,保温一个小时,200目过滤网过滤,得到成膜乳液B;
(3)按质量分数计加入28-40%的成膜乳液A、20-35%的成膜乳液B,加入10-20%质量分数的30%丙烯酸树脂液,润湿剂3-5%质量分数,成膜助剂PM1-2%质量分数,耐磨蜡乳液4-7%质量分数,加入无水乙醇1-2%质量分数,加入0.05-0.08%质量分数用水混合均匀的消泡剂,最后用氨水调节PH至8-9,制得水性高光耐磨涂层和胶黏剂。
优选地,所述石墨烯溶液的制备方法为:将氧化石墨烯、可膨胀石墨和偶联剂按重量比1:2:3的比例加入到水中,升温至70℃,搅拌40R/min,反应4-5个小时,保温一个小时,降温至50℃加入还原剂,滴加2个小时,得到石墨烯溶液。
优选地,所述还原剂为亚硫酸钠、亚硫酸氢钠、盐酸麻黄碱、二巯丙醇、双氢速甾醇、草酸、多巴胺、烟酰胺腺嘌呤双核甙酸的任意一种。
优选地,所述乳化剂为十二烷基苯磺酸钠与非离子聚丙烯酰胺按重量比3:1混合的混合物。
优选地,所述搅拌速度为40r/min。
优选地,所述引发剂为过硫酸钾、过硫酸铵、单过硫酸氢钾中的任意一种。
本发明的有益效果在于,分别向反应釜中加入水、乳化剂、丙烯酸树脂单体,其中,乳化剂全部加入釜底,并采用连续滴加法,滴加温度在78-80℃,制备得两种成膜温度不同的乳液,在滴加过程中,加入石墨烯溶液,从而使乳液具有内软外硬,成膜性更好,光泽度更加好的水性涂层。涂层广泛应用印刷包装行业,产品环保安全,具有高光,高耐磨特性,能达到很好的防水效果,有效改善涂层的耐紫外线特性,使丙烯酸乳液的耐老化性能提高明显。
具体实施方式
为了更好地理解和实施本发明,下面结合具体实施例进一步说明本发明。
实施例1:
一种耐光性水性涂料和胶黏剂的制备方法,具体包括如下步骤:
(1)按重量份计向反应釜加入去离子水470份,将120份丙烯酸树脂加入釜底,升温到40℃,滴加氨水46份,调节PH7-8,搅拌两个小时,升温到70℃加入乳化剂,搅拌半小时,升温至78℃,加入引发剂5份,滴加苯乙烯50份和丙烯酸丁脂290份的混合单体,滴加时间控制在三个小时,前半小时以一半的速度滴加,温度控制78℃,滴加一半时,将10份羟甲基丙烯酰胺和1.5份双丙酮丙烯酰胺溶解于40份水的溶液向反应釜中滴加,单体滴加剩余三分之一的时候,同时滴加硅烷偶联剂1份和石墨烯溶液3份,全部滴加完毕十分钟之后补加引发剂0.2份,升温至86℃,保温一个小时,200目过滤网过滤,得到成膜乳液A;
(2)按重量份计向反应釜加入去离子水455份,将120份丙烯酸树脂加入釜底,升温到40℃,滴加氨水46份,调节PH7-8,搅拌两个小时,升温到70℃加入乳化剂,搅拌半小时,升温至78℃,加入引发剂5份,滴加苯乙烯325份和丙烯酸丁脂10份的混合单体,滴加时间控制在三个小时,前半小时以一半的速度滴加,温度控制在78℃,滴加一半时,将10份羟甲基丙烯酰胺和1.5份双丙酮丙烯酰胺溶解于40份水的溶液向反应釜中滴加,单体滴加剩余三分之一的时候,同时滴加硅烷偶联剂1份和石墨烯溶液3份,滴加完毕十分钟之后补加引发剂0.2份,升温至86℃,保温一个小时,200目过滤网过滤,得到成膜乳液B;
(3)按质量分数计加入35%的成膜乳液A、30%的成膜乳液B,加入15%质量分数的30%丙烯酸树脂液,润湿剂4%质量分数,成膜助剂PM1%质量分数,耐磨蜡乳液5%质量分数,加入无水乙醇2%质量分数,加入0.05%质量分数用水混合均匀的消泡剂,最后用氨水调节PH至8-9,制得水性高光耐磨涂层和胶黏剂。
值得注意的是,所述石墨烯溶液的制备方法为:将氧化石墨烯、可膨胀石墨和偶联剂按重量比1:2:3的比例加入到水中,升温至70℃,搅拌40R/min,反应4-5个小时,保温一个小时,降温至50℃加入还原剂,滴加2个小时,得到石墨烯溶液。
在本实例中,所述还原剂为亚硫酸钠。
在本实例中,所述乳化剂为十二烷基苯磺酸钠与非离子聚丙烯酰胺按重量比3:1混合的混合物。
在本实例中,所述搅拌速度为40r/min。
此外,所述引发剂为过硫酸铵。
实施例2:
与上述实施1不同之处在于,在本实例中,步骤(3)为按质量分数计加入38%的成膜乳液A、33%的成膜乳液B,加入15%质量分数的30%丙烯酸树脂液,润湿剂5%质量分数,成膜助剂PM2%质量分数,耐磨蜡乳液4%质量分数,加入无水乙醇2%质量分数,加入0.05-0.08%质量分数用水混合均匀的消泡剂,最后用氨水调节PH至8-9,制得水性高光耐磨涂层和胶黏剂。
由技术常识可知,本发明可以通过其他的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明所包含。

Claims (6)

1.一种耐光性水性涂料和胶黏剂的制备方法,其特征在于,具体包括如下步骤:
(1)按重量份计向反应釜加入去离子水470份,将120份丙烯酸树脂加入釜底,升温到40℃,滴加氨水46份,调节PH7-8,搅拌两个小时,升温到70℃加入乳化剂,搅拌半小时,升温至78℃,加入引发剂5份,滴加苯乙烯50份和丙烯酸丁脂290份的混合单体,滴加时间控制在三个小时,前半小时以一半的速度滴加,温度控制78-80℃,滴加一半时,将10份羟甲基丙烯酰胺和1.5份双丙酮丙烯酰胺溶解于40份水的溶液向反应釜中滴加,单体滴加剩余三分之一的时候,同时滴加硅烷偶联剂1份和石墨烯溶液3份,全部滴加完毕十分钟之后补加引发剂0.2份,升温至86℃,保温一个小时,200目过滤网过滤,得到成膜乳液A;
(2)按重量份计向反应釜加入去离子水455份,将120份丙烯酸树脂加入釜底,升温到40℃,滴加氨水46份,调节PH7-8,搅拌两个小时,升温到70℃加入乳化剂,搅拌半小时,升温至78℃,加入引发剂5份,滴加苯乙烯325份和丙烯酸丁脂10份的混合单体,滴加时间控制在三个小时,前半小时以一半的速度滴加,温度控制在78-80℃,滴加一半时,将10份羟甲基丙烯酰胺和1.5份双丙酮丙烯酰胺溶解于40份水的溶液向反应釜中滴加,单体滴加剩余三分之一的时候,同时滴加硅烷偶联剂1份和石墨烯溶液3份,滴加完毕十分钟之后补加引发剂0.2份,升温至86℃,保温一个小时,200目过滤网过滤,得到成膜乳液B;
(3)按质量分数计加入28-40%的成膜乳液A、20-35%的成膜乳液B,加入10-20%质量分数的30%丙烯酸树脂液,润湿剂3-5%质量分数,成膜助剂PM1-2%质量分数,耐磨蜡乳液4-7%质量分数,加入无水乙醇1-2%质量分数,加入0.05-0.08%质量分数用水混合均匀的消泡剂,最后用氨水调节PH至8-9,制得水性高光耐磨涂层和胶黏剂。
2.根据权利要求1所述的一种耐光性水性涂料和胶黏剂的制备方法,其特征在于,所述石墨烯溶液的制备方法为:将氧化石墨烯、可膨胀石墨和偶联剂按重量比1:2:3的比例加入到水中,升温至70℃,搅拌40R/min,反应4-5个小时,保温一个小时,降温至50℃加入还原剂,滴加2个小时,得到石墨烯溶液。
3.根据权利要求2所述的一种耐光性水性涂料和胶黏剂的制备方法,其特征在于,所述还原剂为亚硫酸钠、亚硫酸氢钠、盐酸麻黄碱、二巯丙醇、双氢速甾醇、草酸、多巴胺、烟酰胺腺嘌呤双核甙酸的任意一种。
4.根据权利要求1所述的一种耐光性水性涂料和胶黏剂的制备方法,其特征在于,所述乳化剂为十二烷基苯磺酸钠与非离子聚丙烯酰胺按重量比3:1混合的混合物。
5.根据权利要求1所述的一种耐光性水性涂料和胶黏剂的制备方法,其特征在于,所述搅拌速度为40r/min。
6.根据权利要求1所述的一种耐光性水性涂料和胶黏剂的制备方法,其特征在于,所述引发剂为过硫酸钾、过硫酸铵、单过硫酸氢钾中的任意一种。
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