CN105694082A - 一种耐高温耐腐蚀复合材料的制备方法 - Google Patents

一种耐高温耐腐蚀复合材料的制备方法 Download PDF

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CN105694082A
CN105694082A CN201610150837.3A CN201610150837A CN105694082A CN 105694082 A CN105694082 A CN 105694082A CN 201610150837 A CN201610150837 A CN 201610150837A CN 105694082 A CN105694082 A CN 105694082A
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杨玉发
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Abstract

本发明公开了一种耐高温耐腐蚀复合材料的制备方法,由基体与外围防腐层构成,基体主要由如下质量份数的组份制成:酚醛树脂50份、增强填料80份、增强纤维份、偶联剂5份及稳定剂10份;外围防腐层材料主要由如下质量份数的组份制成:聚二苯醚衍生物涂料90份以及滑石粉10份;经过混合搅拌压制后喷涂固化成型。具有优秀的力学性能,同时,还具有优异的耐高温和耐腐蚀性;应用领域较广,可利用于火电厂烟囱的防腐蚀、工业废热利用、工业换热器、以及环境恶劣的条件下使用。

Description

一种耐高温耐腐蚀复合材料的制备方法
技术领域
本发明涉及复合材料领域,尤其涉及一种耐高温耐腐蚀复合材料的制备方法。
背景技术
腐蚀是一个世界性的重大课题,利用工业废热和防腐蚀是最有潜力的领域之一,特别是在200℃以下解决严重腐蚀问题更为突出,例如,火电厂烟囱的防腐蚀,工业废热利用,工业换热器、槽的防腐蚀等。因此,如何研究一种改性金属填充复合材料已成为目前需要解决的技术问题。
发明内容
本发明的目的在于克服现有技术存在的以上问题,为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现:
一种耐高温耐腐蚀复合材料的制备方法,由基体与外围防腐层构成,其中,基体主要由如下质量份数的组份制成:酚醛树脂50份、增强填料80份、增强纤维15~20份、偶联剂3~5份及稳定剂5~10份;其中,外围防腐层材料主要由如下质量份数的组份制成:聚二苯醚衍生物涂料90份以及滑石粉10份;
基体材料的制备方法为:
a)先将增强纤维用分散剂分散开来,备用;
b)将增强填料用偶联剂进行表面改性处理;
c)将上述材料按比例放入高混机中混炼,混炼时间为40min~60min;
d)最后模压成型模压压力为2.5~3MPa,时间为15~20min。
外围防腐层的制备方法为:
a)将固化好的基料作表面粗化处理,将涂料与滑石粉按比例放入喷枪料斗内,控制喷枪压力为0.5MPa,喷嘴距离为8~12cm;
b)第一遍喷涂涂料厚度约0.05mm,自然挥发20min,然后放入160℃烘箱内,保温5~8分钟后,空冷;
c)第二遍喷涂涂料厚度约0.06mm,自然挥发20min,放入180℃烘箱内保温4~6min,最后空冷成型。
进一步地,所述增强纤维选自碳纤维、玻璃纤维、石棉纤维或者晶须中的一种或多种。
进一步地,所述增强填料选自滑石粉、云母粉、珍珠岩、石英粉或者石墨粉中的一种或多种,且颗粒粒径为270~400目。
进一步地,所述稳定剂选自硬脂酸锌或硬脂酸钙中的一种。
进一步地,所述偶联剂选自硅烷偶联剂或钛酸酯偶联剂。
本发明有益效果是:
(1)具有优秀的力学性能(压缩极限强度达45MPa、拉伸极限强度达100MPa以上、弯曲极限强度达到11MPa),同时,还具有优异的耐高温和耐腐蚀性;
(2)应用领域较广,可利用于火电厂烟囱的防腐蚀、工业废热利用、工业换热器、以及环境恶劣的条件下使用。
具体实施方式
下面将结合实施例,来详细说明本发明。
一种耐高温耐腐蚀复合材料的制备方法,由基体与外围防腐层构成,其中,基体主要由如下质量份数的组份制成:酚醛树脂50份、增强填料80份、增强纤维份、偶联剂5份及稳定剂10份;外围防腐层材料主要由如下质量份数的组份制成:聚二苯醚衍生物涂料90份以及滑石粉10份;所述基体材料的制备方法为:a)先将增强纤维用分散剂分散开来,备用;b)将增强填料用偶联剂进行表面改性处理;c)将上述材料按比例放入高混机中混炼,混炼时间为40min~60min;d)最后模压成型模压压力为2.5~3MPa,时间为15~20min。
所述外围防腐层的制备方法为:
a)将固化好的基料作表面粗化处理,将涂料与滑石粉按比例放入喷枪料斗内,控制喷枪压力为0.5MPa,喷嘴距离为8~12cm;b)第一遍喷涂涂料厚度约0.05mm,自然挥发20min,然后放入160℃烘箱内,保温5~8分钟后,空冷;c)第二遍喷涂涂料厚度约0.06mm,自然挥发20min,放入180℃烘箱内保温4~6min,最后空冷成型。
其中,增强纤维选自碳纤维、玻璃纤维、石棉纤维或者晶须中的一种或多种;增强填料选自滑石粉、云母粉、珍珠岩、石英粉或者石墨粉中的一种或多种,且颗粒粒径为270~400目;稳定剂选自硬脂酸锌或硬脂酸钙中的一种;偶联剂选自硅烷偶联剂或钛酸酯偶联剂。
以上描述了本发明的举例,展示了主要特征和本发明的优点。应该了解,本发明不受上述实施例的限制,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。

Claims (5)

1.一种耐高温耐腐蚀复合材料的制备方法,由基体与外围防腐层构成,其特征在于,所述基体主要由如下质量份数的组份制成:酚醛树脂50份、增强填料80份、增强纤维15~20份、偶联剂3~5份及稳定剂5~10份;所述外围防腐层材料主要由如下质量份数的组份制成:聚二苯醚衍生物涂料90份以及滑石粉10份;
所述基体材料的制备方法为:
a)先将增强纤维用分散剂分散开来,备用;
b)将增强填料用偶联剂进行表面改性处理;
c)将上述各组份材料按比例放入高混机中混炼,混炼时间为40min~60min;
d)最后模压成型模压压力为2.5~3MPa,时间为15~20min。
所述外围防腐层的制备方法为:
a)将固化好的基料作表面粗化处理,将涂料与滑石粉按比例放入喷枪料斗内,控制喷枪压力为0.5MPa,喷嘴距离为8~12cm;
b)第一遍喷涂涂料厚度约0.05mm,自然挥发20min,然后放入160℃烘箱内,保温5~8分钟后,空冷;
c)第二遍喷涂涂料厚度约0.06mm,自然挥发20min,放入180℃烘箱内保温4~6min,最后空冷成型。
2.根据权利要求1所述的一种耐高温耐腐蚀复合材料的制备方法,其特征在于:所述增强纤维选自碳纤维、玻璃纤维、石棉纤维或者晶须中的一种或多种。
3.根据权利要求1所述的一种耐高温耐腐蚀复合材料的制备方法,其特征在于:所述增强填料选自滑石粉、云母粉、珍珠岩、石英粉或者石墨粉中的一种或多种,且颗粒粒径为270~400目。
4.根据权利要求1所述的一种耐高温耐腐蚀复合材料的制备方法,其特征在于:所述稳定剂选自硬脂酸锌或硬脂酸钙中的一种。
5.根据权利要求1所述的一种耐高温耐腐蚀复合材料的制备方法,其特征在于:所述偶联剂选自硅烷偶联剂或钛酸酯偶联剂。
CN201610150837.3A 2016-03-17 2016-03-17 一种耐高温耐腐蚀复合材料的制备方法 Pending CN105694082A (zh)

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CN108753128A (zh) * 2018-06-21 2018-11-06 天津市津海特种涂料装饰有限公司 一种耐超高温自干高温漆
CN110126296A (zh) * 2019-05-20 2019-08-16 杨国燕 一种玻璃钢制品成型工艺
CN111644355A (zh) * 2020-06-08 2020-09-11 江苏万源新材料股份有限公司 一种板换热器涂层处理工艺
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CN108753128A (zh) * 2018-06-21 2018-11-06 天津市津海特种涂料装饰有限公司 一种耐超高温自干高温漆
CN110126296A (zh) * 2019-05-20 2019-08-16 杨国燕 一种玻璃钢制品成型工艺
CN112143301A (zh) * 2020-03-31 2020-12-29 北京博研中能科技有限公司 一种热固性耐腐蚀耐磨涂层材料及其制备、使用方法
CN111644355A (zh) * 2020-06-08 2020-09-11 江苏万源新材料股份有限公司 一种板换热器涂层处理工艺
CN115304938A (zh) * 2022-06-29 2022-11-08 浙江福达合金材料科技有限公司 用于银合金中频熔炼用石墨坩埚表面涂料及其制备方法
CN115304938B (zh) * 2022-06-29 2023-04-18 浙江福达合金材料科技有限公司 用于银合金中频熔炼用石墨坩埚表面涂料及其制备方法

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