A kind of heat-exchanger rig suitable for communication base station cabinet
Technical field
The present invention relates to heat exchange cooling system, especially a kind of heat-exchanger rig suitable for communication base station cabinet.
Background technology
As communications industry telecommunications room and communication base station enter the communication cabinet in 5G epoch, electronic component in its cabinet
Under the premise of power consumption is drastically elevated, how electronic component is in stable operating status, its important necessary requirement in cabinet
One of be that the thermal control of the inside and outside environment of cabinet reaches stable state;Therefore the reliability of the temperature-controlling system in cabinet inner chamber body space
And its intelligence of temperature control process similarly can greatly influence the reinforcing and performance of communication cabinet function.Therefore how reliable,
Efficiently, a variety of failures and hidden danger that inexpensive solution cabinet, large data center and server are brought because thermal management is unstable;
This is that telecom operators are asked for telecommunications room and without what the normal operations such as ventilated type telecommunication cabinet, data center were paid close attention to the most
Topic.
Its service of the current world, home communications cabinet, server cabinet, high-end power control cabinet and large data center control system
Temperature is excessive in device, is current communication base station, high-end power control cabinet and data center's common problem;Since data center takes
Temperature is excessive in business device causes server to be delayed machine, and equally, environment temperature is excessive to cause in-cabinet temperature equilibrium state tropical island effect to add
Play can seriously affect the continuity and reliability of communication.Cause in-cabinet temperature is excessive there are two reasons:One is due to server
Quantity be continuously increased so that space is more and more nervous in data center;Second, have no alternative but put in cabinet more and more
Server;Meanwhile the developing direction of computer is that volume is less and less, more and more compacter at present, particularly 5G and blade type clothes
It is engaged in the appearance of device, causes temperature in communication cabinet inner chamber body and data center's cabinet considerably beyond computer chip and integrated mould
The scope that block element can be born.It is common in order to solve telecommunications room, communication base station and the thermal management issues of equipment enclosure
Temperature control method is no lack of machine cabinet air-conditioner series, heat exchanger series, integrated the machine cabinet air-conditioner series, the air-conditioning that have heat exchanger
Door control cabinet series, digital variable multi-joint technology air-conditioning system, liquid cooling system, Ground Coupled Heat Pump be serial, air-air cabinet door is inlayed
The communication cabinets such as formula cooling system often use temperature control product;But its energy consumption of such type of cooling accounts for base station is always consumed more than 40%,
Particularly communications industry will enter space power consumption in its cabinet of 5G epoch and significantly rise, therefore, reliable energy saving cooling mould
Formula has been widely considered to be a kind of only selection of communication base station, communication cabinet and data center's thermal design.
Domestic at present, external communication cabinet inner chamber body space is substantially generally the work with compressor using the pattern of cooling
Industry is by the use of air-conditioning or by the use of heat pipe as the air-cooled pattern of heat delivery vehicle, its former high energy consumption, and moving component causes poor reliability more;
And the latter particularly 4G and it is following be also that for power consumption in 2400W, domestic and international industry is mostly using air-air stacked flat in cabinet
Tabular Heat transmission core radiates, and power consumption is considerably beyond power consumption in 4G cabinets in 5G cabinets, using air-air even additional half
Conductor freezes, and is still difficult reply heat dissipation load, while not only own cost is high and energy consumption is big for semiconductor refrigerating, it is often more important that
There are still the problems such as reliability;And in blade server using point-to-point pipe direct cooling heat or liquid it is cold, field of Communications again very
Difficulty receives such scheme, worry liquid just in case leakage can bringing on a disaster property stop ruining machine failure.
To sum up analyze, electronics industry and the communications industry in 5G epoch, large data center etc. will be entered be required to cooling system
Unite reliability, controllability, stability and the reasonability of low manufacture cost and operating cost of its cooling equipment, therefore with logical
Interrogate the demand of industry particularly 5G communication cabinets, its more reliable, more cheap, more energy efficient innovative cabinet heat exchanger product
Seem increasingly urgent.
The content of the invention
In order to solve the above technical problem, the present invention provides a kind of heat-exchanger rig suitable for communication base station cabinet, more
Energy saving reliable, heat exchange efficiency is high, and radiating and cooling is better.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of heat-exchanger rig suitable for communication base station cabinet, including heat absorbing units and heat-sink unit, the heat absorbing units
Upper end be equipped with upper header and lower end and be equipped with lower header, the upper end of the heat-sink unit is equipped with equipped with upper collecting pipe and lower end
Lower collecting pipe, is connected between the upper header and upper collecting pipe by some gaseous working medium tube channels, the lower header
Pipe is connected between lower collecting pipe by some liquid refrigerant tube channels, and heat-transfer working medium is filled with the heat absorbing units.
Preferably, the heat absorbing units include some heat absorption micro-channel tubes and are entrained between heat absorption micro-channel tubes
Heat absorbing fins, the absorb heat radially connected upper header of micro-channel tubes and the lower header, it is micro- that the heat-transfer working medium is arranged on heat absorption
In tube channel.
Preferably, the heat-sink unit includes some heat dissipation micro-channel tubes and is entrained between heat dissipation micro-channel tubes
Radiating fin, the heat dissipation radially connected upper collecting pipe of micro-channel tubes and lower collecting pipe.
In said structure, the heat absorption micro-channel tubes lead to respectively with heat absorbing fins and heat dissipation micro-channel tubes with radiating fin
Cross soldering connection sizing.
Preferably, the both ends of each gaseous working medium tube channel are welded with upper header and upper collecting pipe respectively.
Preferably, the both ends of each liquid refrigerant tube channel are welded with lower header and lower collecting pipe respectively.
Preferably, seal isolation plate, the suction where the heat absorbing units are equipped between the heat absorbing units and heat-sink unit
The first hot-swappable fans are equipped with thermal region, the second hot-swappable fans are equipped with the heat dissipation region where the heat-sink unit.
It is furthermore preferred that the blowing direction of first hot-swappable fans is perpendicular to the plane where heat absorbing units, described second
The blowing direction of hot-swappable fans is perpendicular to the plane where heat-sink unit.
Beneficial effects of the present invention:The heat-exchanger rig of the present invention is designed for communication base station cabinet, utilizes heat exchange side
Formula radiates, and after communication cabinet inner air flow crosses heat absorbing units, heat transfer to heat-transfer working medium and is allowed to by heat absorbing units
Gasification, the heat-transfer working medium of gasification enter heat-sink unit through gaseous working medium tube channel, the heat in heat-sink unit are taken away when outer cold air
After amount, heat-transfer working medium liquefies simultaneously to be flowed back by gravity, and reciprocation cycle according to this, heat exchange efficiency is high, and heat dissipation is more efficient, it is more energy efficient can
Lean on, temperature control significant effect, advantageously ensure that the stabilization of communication apparatus operation, avoid communication base station cabinet because thermal management is unstable
The various failures and hidden danger brought.
Brief description of the drawings
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
Fig. 1 is the schematic cross-sectional view of embodiment in the present invention;
Fig. 2 is the structure diagram of heat absorbing units in the present invention.
Embodiment
Referring to Fig. 1 and 2, a kind of heat-exchanger rig suitable for communication base station cabinet provided by the invention, including heat absorbing units 1
With heat-sink unit 2, the upper end of the heat absorbing units 1 is equipped with upper header 13 and lower end is equipped with lower header 14, and the heat dissipation is single
The upper end of member 2 is equipped with upper collecting pipe 21 and lower end is equipped with lower collecting pipe 22, leads between the upper header 13 and upper collecting pipe 21
Cross some gaseous working medium tube channels 3 to be connected, pass through some liquid works between the lower header 14 and lower collecting pipe 22
Matter tube channel 4 is connected, filled with meeting by thermal evaporation heat-transfer working medium in the heat absorbing units 1.When air stream in communication cabinet
After heat absorbing units 1, heat transfer to heat-transfer working medium and is allowed to gasify by heat absorbing units 1, and the heat-transfer working medium of gasification is through gaseous state work
Matter tube channel 3 enters heat-sink unit 2, and after outer cold air takes away the heat in heat-sink unit 2, heat-transfer working medium liquefies and by gravity
Effect reflux, flow in lower header 14, according to this reciprocation cycle through liquid refrigerant tube channel 4, and heat exchange efficiency is high, and radiate higher
Imitate, arrow show air flow direction in attached drawing.
In the embodiment, the heat absorbing units 1 include some heat absorption micro-channel tubes 11 and are entrained in heat absorption microchannel
Heat absorbing fins 12 between pipe 11, be specifically, heat absorption micro-channel tubes 11 length direction at a certain distance along upper and lower header
Arranged radially, and the termination for the micro-channel tubes 11 that absorb heat is inserted into the compartment hole being arranged on upper and lower header 13,14 respectively
It is interior, while heat absorbing fins 12 are sandwiched between the micro-channel tubes 11 that absorb heat, and through tie up it is fixed-type after be brazed sizing, inhaled with being formed
The heat absorption core of hot cell 1, as shown in Figure 2.The heat-transfer working medium is arranged in heat absorption micro-channel tubes 11, in lower header 14
Heat-transfer working medium is also filled with, such heat transfer effect is more preferable.
In the embodiment, the heat-sink unit 2 includes some heat dissipation micro-channel tubes and is entrained in heat dissipation micro-channel tubes
Between radiating fin, heat-sink unit 2 is similar to the production method of heat absorbing units 1, formed heat-sink unit 2 radiating core, it is attached
The concrete structure of not shown heat-sink unit 2.
Preferably, the both ends of the gaseous working medium tube channel 3 are welded with upper header 13 and upper collecting pipe 21 respectively, described
Welded respectively with lower header 14 and lower collecting pipe 22 at the both ends of liquid refrigerant tube channel 4.Wherein, gaseous working medium tube channel 3
Manufacturing process is, on the radial direction tube wall of upper header 13 and upper collecting pipe 21, along quantity such as the opposite symmetrical machinings of a certain angle
A diameter of R circular hole, and the pipe of certain length is respectively welded at circular hole, which is the gaseous state of heat-transfer working medium
Working medium passage pipe 3.Liquid refrigerant tube channel 4 is similar to the production method of gaseous working medium tube channel 3.In liquid refrigerant tube channel 4
After the completion of welding, the circular hole of one minor diameter of Drilling operation in a certain bar liquid refrigerant tube channel 4, while welding one is small here
The fixed length copper pipe of diameter and while vacuumized heat absorbing units 1 and heat-sink unit 2 by the copper pipe, injects a certain amount of heat transfer
Working medium, then presss from both sides flat welded seal by fixed length copper pipe, so completes the encapsulation of heat-transfer working medium.
In order to effectively improve heat transfer effect, seal isolation plate 5 is set between heat absorbing units 1 and heat-sink unit 2, and thus
Form relatively independent, sealing heat sink region and heat dissipation region;First heat exchange is set in the heat sink region where heat absorbing units 1
Fan 6, the second hot-swappable fans 7 are set in the heat dissipation region where heat-sink unit 2.During work, heat absorbing units 1 and first exchange heat
Fan 6 is connected with the cavity of airtight cabinet babinet, and the outside of 2 and second hot-swappable fans 7 of heat-sink unit and airtight cabinet babinet
Space unicom.
After the hot-air of the 6 suction seal cabinet inner chamber body of the first hot-swappable fans in heat absorbing units 1, heat absorption fins
Piece 12 absorbs heat and being conducted to heat absorption micro-channel tubes 11 causes the heat-transfer working medium in its cavity to gasify, and the heat-transfer working medium after gasification passes through
Gaseous working medium tube channel 3 enters the upper collecting pipe 21 of heat-sink unit 2;Then heat dissipation heat being conducted on heat-sink unit 2 is micro-
Tube channel and radiating fin, at this time the second hot-swappable fans 7 on heat-sink unit 2 by outside cabinet Cryogenic air suck,
Cool down and be allowed to by cooling down radiating fin and heat dissipation micro-channel tubes, the heat-transfer working medium gas for causing to radiate in micro-channel tubes cavity
Condensation, condensed liquid enter liquid refrigerant tube channel 4 along heat dissipation micro-channel tubes and converge with lower header 14;The heat transfer work
Matter is under the action of heat absorbing units 1 and the heat of heat-sink unit 2, cold air stream, constantly with the reciprocal Natural Circulation mould of liquid-gas-liquid
Formula, the constantly cooled process of air in such communication base station cabinet cavity, is also airtight cabinet cavity internal heat generation electronics member
The process that part is cooled.
During installation, perpendicular to the plane where heat absorbing units 1, second changes the blowing direction of the first above-mentioned hot-swappable fans 6
The blowing direction of Hot-air fan 7 perpendicular to the plane where heat-sink unit 2, i.e., fan blade rotation axis respectively with heat absorbing units 1 and
The core plane of heat-sink unit 2 is vertical, therefore enhances the efficiency of heat exchange.The heat exchange of first hot-swappable fans 6 and second wind
Fan 7 can design and installation in the gap among heat absorbing units 1 and heat-sink unit 2, when fan is when breaking down, it can be with
Taken out in gap, safeguarded or replaced.
The above, is presently preferred embodiments of the present invention, the invention is not limited in the above embodiment, as long as
It reaches the technique effect of the present invention with identical means, should all belong to protection scope of the present invention.