CN105682426B - A kind of heat-exchanger rig suitable for communication base station cabinet - Google Patents

A kind of heat-exchanger rig suitable for communication base station cabinet Download PDF

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Publication number
CN105682426B
CN105682426B CN201610162522.0A CN201610162522A CN105682426B CN 105682426 B CN105682426 B CN 105682426B CN 201610162522 A CN201610162522 A CN 201610162522A CN 105682426 B CN105682426 B CN 105682426B
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China
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heat
working medium
sink unit
base station
absorbing units
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CN105682426A (en
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高禹丰
何顺祥
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Xiaobai Intelligent Application Shenzhen Co ltd
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Individual
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

A kind of heat-exchanger rig suitable for communication base station cabinet disclosed by the invention, including heat absorbing units and heat-sink unit, radiated using heat exchange method, after communication cabinet inner air flow crosses heat absorbing units, heat transfer to heat-transfer working medium and is allowed to gasify by heat absorbing units, the heat-transfer working medium of gasification enters heat-sink unit through gaseous working medium tube channel, after outer cold air takes away the heat in heat-sink unit, heat-transfer working medium liquefies and is flowed back by gravity, reciprocation cycle according to this, heat exchange efficiency is high, radiate more efficient, it is more energy efficient reliable, temperature control significant effect, advantageously ensure that the stabilization of communication apparatus operation, avoid the various failures and hidden danger that communication base station cabinet is brought because thermal management is unstable.

Description

A kind of heat-exchanger rig suitable for communication base station cabinet
Technical field
The present invention relates to heat exchange cooling system, especially a kind of heat-exchanger rig suitable for communication base station cabinet.
Background technology
As communications industry telecommunications room and communication base station enter the communication cabinet in 5G epoch, electronic component in its cabinet Under the premise of power consumption is drastically elevated, how electronic component is in stable operating status, its important necessary requirement in cabinet One of be that the thermal control of the inside and outside environment of cabinet reaches stable state;Therefore the reliability of the temperature-controlling system in cabinet inner chamber body space And its intelligence of temperature control process similarly can greatly influence the reinforcing and performance of communication cabinet function.Therefore how reliable, Efficiently, a variety of failures and hidden danger that inexpensive solution cabinet, large data center and server are brought because thermal management is unstable; This is that telecom operators are asked for telecommunications room and without what the normal operations such as ventilated type telecommunication cabinet, data center were paid close attention to the most Topic.
Its service of the current world, home communications cabinet, server cabinet, high-end power control cabinet and large data center control system Temperature is excessive in device, is current communication base station, high-end power control cabinet and data center's common problem;Since data center takes Temperature is excessive in business device causes server to be delayed machine, and equally, environment temperature is excessive to cause in-cabinet temperature equilibrium state tropical island effect to add Play can seriously affect the continuity and reliability of communication.Cause in-cabinet temperature is excessive there are two reasons:One is due to server Quantity be continuously increased so that space is more and more nervous in data center;Second, have no alternative but put in cabinet more and more Server;Meanwhile the developing direction of computer is that volume is less and less, more and more compacter at present, particularly 5G and blade type clothes It is engaged in the appearance of device, causes temperature in communication cabinet inner chamber body and data center's cabinet considerably beyond computer chip and integrated mould The scope that block element can be born.It is common in order to solve telecommunications room, communication base station and the thermal management issues of equipment enclosure Temperature control method is no lack of machine cabinet air-conditioner series, heat exchanger series, integrated the machine cabinet air-conditioner series, the air-conditioning that have heat exchanger Door control cabinet series, digital variable multi-joint technology air-conditioning system, liquid cooling system, Ground Coupled Heat Pump be serial, air-air cabinet door is inlayed The communication cabinets such as formula cooling system often use temperature control product;But its energy consumption of such type of cooling accounts for base station is always consumed more than 40%, Particularly communications industry will enter space power consumption in its cabinet of 5G epoch and significantly rise, therefore, reliable energy saving cooling mould Formula has been widely considered to be a kind of only selection of communication base station, communication cabinet and data center's thermal design.
Domestic at present, external communication cabinet inner chamber body space is substantially generally the work with compressor using the pattern of cooling Industry is by the use of air-conditioning or by the use of heat pipe as the air-cooled pattern of heat delivery vehicle, its former high energy consumption, and moving component causes poor reliability more; And the latter particularly 4G and it is following be also that for power consumption in 2400W, domestic and international industry is mostly using air-air stacked flat in cabinet Tabular Heat transmission core radiates, and power consumption is considerably beyond power consumption in 4G cabinets in 5G cabinets, using air-air even additional half Conductor freezes, and is still difficult reply heat dissipation load, while not only own cost is high and energy consumption is big for semiconductor refrigerating, it is often more important that There are still the problems such as reliability;And in blade server using point-to-point pipe direct cooling heat or liquid it is cold, field of Communications again very Difficulty receives such scheme, worry liquid just in case leakage can bringing on a disaster property stop ruining machine failure.
To sum up analyze, electronics industry and the communications industry in 5G epoch, large data center etc. will be entered be required to cooling system Unite reliability, controllability, stability and the reasonability of low manufacture cost and operating cost of its cooling equipment, therefore with logical Interrogate the demand of industry particularly 5G communication cabinets, its more reliable, more cheap, more energy efficient innovative cabinet heat exchanger product Seem increasingly urgent.
The content of the invention
In order to solve the above technical problem, the present invention provides a kind of heat-exchanger rig suitable for communication base station cabinet, more Energy saving reliable, heat exchange efficiency is high, and radiating and cooling is better.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of heat-exchanger rig suitable for communication base station cabinet, including heat absorbing units and heat-sink unit, the heat absorbing units Upper end be equipped with upper header and lower end and be equipped with lower header, the upper end of the heat-sink unit is equipped with equipped with upper collecting pipe and lower end Lower collecting pipe, is connected between the upper header and upper collecting pipe by some gaseous working medium tube channels, the lower header Pipe is connected between lower collecting pipe by some liquid refrigerant tube channels, and heat-transfer working medium is filled with the heat absorbing units.
Preferably, the heat absorbing units include some heat absorption micro-channel tubes and are entrained between heat absorption micro-channel tubes Heat absorbing fins, the absorb heat radially connected upper header of micro-channel tubes and the lower header, it is micro- that the heat-transfer working medium is arranged on heat absorption In tube channel.
Preferably, the heat-sink unit includes some heat dissipation micro-channel tubes and is entrained between heat dissipation micro-channel tubes Radiating fin, the heat dissipation radially connected upper collecting pipe of micro-channel tubes and lower collecting pipe.
In said structure, the heat absorption micro-channel tubes lead to respectively with heat absorbing fins and heat dissipation micro-channel tubes with radiating fin Cross soldering connection sizing.
Preferably, the both ends of each gaseous working medium tube channel are welded with upper header and upper collecting pipe respectively.
Preferably, the both ends of each liquid refrigerant tube channel are welded with lower header and lower collecting pipe respectively.
Preferably, seal isolation plate, the suction where the heat absorbing units are equipped between the heat absorbing units and heat-sink unit The first hot-swappable fans are equipped with thermal region, the second hot-swappable fans are equipped with the heat dissipation region where the heat-sink unit.
It is furthermore preferred that the blowing direction of first hot-swappable fans is perpendicular to the plane where heat absorbing units, described second The blowing direction of hot-swappable fans is perpendicular to the plane where heat-sink unit.
Beneficial effects of the present invention:The heat-exchanger rig of the present invention is designed for communication base station cabinet, utilizes heat exchange side Formula radiates, and after communication cabinet inner air flow crosses heat absorbing units, heat transfer to heat-transfer working medium and is allowed to by heat absorbing units Gasification, the heat-transfer working medium of gasification enter heat-sink unit through gaseous working medium tube channel, the heat in heat-sink unit are taken away when outer cold air After amount, heat-transfer working medium liquefies simultaneously to be flowed back by gravity, and reciprocation cycle according to this, heat exchange efficiency is high, and heat dissipation is more efficient, it is more energy efficient can Lean on, temperature control significant effect, advantageously ensure that the stabilization of communication apparatus operation, avoid communication base station cabinet because thermal management is unstable The various failures and hidden danger brought.
Brief description of the drawings
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
Fig. 1 is the schematic cross-sectional view of embodiment in the present invention;
Fig. 2 is the structure diagram of heat absorbing units in the present invention.
Embodiment
Referring to Fig. 1 and 2, a kind of heat-exchanger rig suitable for communication base station cabinet provided by the invention, including heat absorbing units 1 With heat-sink unit 2, the upper end of the heat absorbing units 1 is equipped with upper header 13 and lower end is equipped with lower header 14, and the heat dissipation is single The upper end of member 2 is equipped with upper collecting pipe 21 and lower end is equipped with lower collecting pipe 22, leads between the upper header 13 and upper collecting pipe 21 Cross some gaseous working medium tube channels 3 to be connected, pass through some liquid works between the lower header 14 and lower collecting pipe 22 Matter tube channel 4 is connected, filled with meeting by thermal evaporation heat-transfer working medium in the heat absorbing units 1.When air stream in communication cabinet After heat absorbing units 1, heat transfer to heat-transfer working medium and is allowed to gasify by heat absorbing units 1, and the heat-transfer working medium of gasification is through gaseous state work Matter tube channel 3 enters heat-sink unit 2, and after outer cold air takes away the heat in heat-sink unit 2, heat-transfer working medium liquefies and by gravity Effect reflux, flow in lower header 14, according to this reciprocation cycle through liquid refrigerant tube channel 4, and heat exchange efficiency is high, and radiate higher Imitate, arrow show air flow direction in attached drawing.
In the embodiment, the heat absorbing units 1 include some heat absorption micro-channel tubes 11 and are entrained in heat absorption microchannel Heat absorbing fins 12 between pipe 11, be specifically, heat absorption micro-channel tubes 11 length direction at a certain distance along upper and lower header Arranged radially, and the termination for the micro-channel tubes 11 that absorb heat is inserted into the compartment hole being arranged on upper and lower header 13,14 respectively It is interior, while heat absorbing fins 12 are sandwiched between the micro-channel tubes 11 that absorb heat, and through tie up it is fixed-type after be brazed sizing, inhaled with being formed The heat absorption core of hot cell 1, as shown in Figure 2.The heat-transfer working medium is arranged in heat absorption micro-channel tubes 11, in lower header 14 Heat-transfer working medium is also filled with, such heat transfer effect is more preferable.
In the embodiment, the heat-sink unit 2 includes some heat dissipation micro-channel tubes and is entrained in heat dissipation micro-channel tubes Between radiating fin, heat-sink unit 2 is similar to the production method of heat absorbing units 1, formed heat-sink unit 2 radiating core, it is attached The concrete structure of not shown heat-sink unit 2.
Preferably, the both ends of the gaseous working medium tube channel 3 are welded with upper header 13 and upper collecting pipe 21 respectively, described Welded respectively with lower header 14 and lower collecting pipe 22 at the both ends of liquid refrigerant tube channel 4.Wherein, gaseous working medium tube channel 3 Manufacturing process is, on the radial direction tube wall of upper header 13 and upper collecting pipe 21, along quantity such as the opposite symmetrical machinings of a certain angle A diameter of R circular hole, and the pipe of certain length is respectively welded at circular hole, which is the gaseous state of heat-transfer working medium Working medium passage pipe 3.Liquid refrigerant tube channel 4 is similar to the production method of gaseous working medium tube channel 3.In liquid refrigerant tube channel 4 After the completion of welding, the circular hole of one minor diameter of Drilling operation in a certain bar liquid refrigerant tube channel 4, while welding one is small here The fixed length copper pipe of diameter and while vacuumized heat absorbing units 1 and heat-sink unit 2 by the copper pipe, injects a certain amount of heat transfer Working medium, then presss from both sides flat welded seal by fixed length copper pipe, so completes the encapsulation of heat-transfer working medium.
In order to effectively improve heat transfer effect, seal isolation plate 5 is set between heat absorbing units 1 and heat-sink unit 2, and thus Form relatively independent, sealing heat sink region and heat dissipation region;First heat exchange is set in the heat sink region where heat absorbing units 1 Fan 6, the second hot-swappable fans 7 are set in the heat dissipation region where heat-sink unit 2.During work, heat absorbing units 1 and first exchange heat Fan 6 is connected with the cavity of airtight cabinet babinet, and the outside of 2 and second hot-swappable fans 7 of heat-sink unit and airtight cabinet babinet Space unicom.
After the hot-air of the 6 suction seal cabinet inner chamber body of the first hot-swappable fans in heat absorbing units 1, heat absorption fins Piece 12 absorbs heat and being conducted to heat absorption micro-channel tubes 11 causes the heat-transfer working medium in its cavity to gasify, and the heat-transfer working medium after gasification passes through Gaseous working medium tube channel 3 enters the upper collecting pipe 21 of heat-sink unit 2;Then heat dissipation heat being conducted on heat-sink unit 2 is micro- Tube channel and radiating fin, at this time the second hot-swappable fans 7 on heat-sink unit 2 by outside cabinet Cryogenic air suck, Cool down and be allowed to by cooling down radiating fin and heat dissipation micro-channel tubes, the heat-transfer working medium gas for causing to radiate in micro-channel tubes cavity Condensation, condensed liquid enter liquid refrigerant tube channel 4 along heat dissipation micro-channel tubes and converge with lower header 14;The heat transfer work Matter is under the action of heat absorbing units 1 and the heat of heat-sink unit 2, cold air stream, constantly with the reciprocal Natural Circulation mould of liquid-gas-liquid Formula, the constantly cooled process of air in such communication base station cabinet cavity, is also airtight cabinet cavity internal heat generation electronics member The process that part is cooled.
During installation, perpendicular to the plane where heat absorbing units 1, second changes the blowing direction of the first above-mentioned hot-swappable fans 6 The blowing direction of Hot-air fan 7 perpendicular to the plane where heat-sink unit 2, i.e., fan blade rotation axis respectively with heat absorbing units 1 and The core plane of heat-sink unit 2 is vertical, therefore enhances the efficiency of heat exchange.The heat exchange of first hot-swappable fans 6 and second wind Fan 7 can design and installation in the gap among heat absorbing units 1 and heat-sink unit 2, when fan is when breaking down, it can be with Taken out in gap, safeguarded or replaced.
The above, is presently preferred embodiments of the present invention, the invention is not limited in the above embodiment, as long as It reaches the technique effect of the present invention with identical means, should all belong to protection scope of the present invention.

Claims (6)

  1. A kind of 1. heat-exchanger rig suitable for communication base station cabinet, it is characterised in that:Including heat absorbing units (1) and heat-sink unit (2), the upper end of the heat absorbing units (1) is equipped with upper header (13) and lower end is equipped with lower header (14), the heat-sink unit (2) upper end is equipped with upper collecting pipe (21) and lower end is equipped with lower collecting pipe (22), the upper header (13) and upper collecting pipe (21) it is connected between by some gaseous working medium tube channels (3), between the lower header (14) and lower collecting pipe (22) It is connected by some liquid refrigerant tube channels (4), heat-transfer working medium, each gaseous state is filled with the heat absorbing units (1) The both ends of working medium passage pipe (3) are welded with upper header (13) and upper collecting pipe (21) respectively, each liquid refrigerant tube channel (4) welded respectively with lower header (14) and lower collecting pipe (22) at both ends;
    The manufacturing process of gaseous working medium tube channel (3) is, on the radial direction tube wall of upper header (13) and upper collecting pipe (21), edge The circular hole of a diameter of R of quantity such as a certain opposite symmetrical machining of angle, and the pipe of certain length is respectively welded at circular hole, should Fixed length pipe is the gaseous working medium tube channel (3) of heat-transfer working medium;
    The manufacturing process of liquid working substance tube channel (4) is, on the radial direction tube wall of lower header (14) and lower collecting pipe (22), edge The circular hole of a diameter of R of quantity such as a certain opposite symmetrical machining of angle, and the pipe of certain length is respectively welded at circular hole, should Fixed length pipe is the liquid working substance tube channel (4) of heat-transfer working medium;
    After the completion of liquid refrigerant tube channel (4) welding, one minor diameter of Drilling operation on a certain bar liquid refrigerant tube channel (4) Circular hole, while weld the fixed length copper pipe of a minor diameter here and by the copper pipe by heat absorbing units (1) and heat-sink unit (2) While vacuumizing, a certain amount of heat-transfer working medium is injected, fixed length copper pipe is then pressed from both sides into flat welded seal, so completes heat-transfer working medium Encapsulation.
  2. 2. the heat-exchanger rig according to claim 1 suitable for communication base station cabinet, it is characterised in that:The heat absorbing units (1) some heat absorption micro-channel tubes (11) and the heat absorbing fins (12) being entrained between heat absorption micro-channel tubes (11), institute are included The radially connected upper header (13) of heat absorption micro-channel tubes (11) and lower header (14) are stated, it is micro- that the heat-transfer working medium is arranged on heat absorption In tube channel (11).
  3. 3. the heat-exchanger rig according to claim 2 suitable for communication base station cabinet, it is characterised in that:The heat-sink unit (2) radiating fin for including some heat dissipation micro-channel tubes and being entrained between heat dissipation micro-channel tubes, the heat dissipation microchannel Manage radially connected upper collecting pipe (21) and lower collecting pipe (22).
  4. 4. the heat-exchanger rig according to claim 3 suitable for communication base station cabinet, it is characterised in that:The heat absorption is micro- logical Deferent (11) is shaped by soldering connection respectively with heat absorbing fins (12) and heat dissipation micro-channel tubes with radiating fin.
  5. 5. according to any heat-exchanger rigs suitable for communication base station cabinet of claim 1-4, it is characterised in that:The suction Seal isolation plate (5) is equipped between hot cell (1) and heat-sink unit (2), is set in the heat sink region where the heat absorbing units (1) There are the first hot-swappable fans (6), the second hot-swappable fans (7) are equipped with the heat dissipation region where the heat-sink unit (2).
  6. 6. the heat-exchanger rig according to claim 5 suitable for communication base station cabinet, it is characterised in that:First heat exchange The blowing direction of fan (6) hangs down perpendicular to the plane where heat absorbing units (1), the blowing direction of second hot-swappable fans (7) Directly in the plane where heat-sink unit (2).
CN201610162522.0A 2016-03-21 2016-03-21 A kind of heat-exchanger rig suitable for communication base station cabinet Active CN105682426B (en)

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* Cited by examiner, † Cited by third party
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CN107479592A (en) * 2017-09-08 2017-12-15 江门市中讯通信技术有限公司 A kind of electric power compensation switch board with heat sink
CN107613727A (en) * 2017-09-08 2018-01-19 江门市杰信通信工程有限公司 A kind of communications equipment room heat sink
CN107517572A (en) * 2017-09-08 2017-12-26 江门市中讯通信技术有限公司 A kind of heat abstractor suitable for communication cabinet
CN107579465A (en) * 2017-09-08 2018-01-12 江门市杰信通信工程有限公司 Electric power compensation control device is used in one kind communication
CN107887820A (en) * 2017-11-16 2018-04-06 江门市信通通信工程有限公司 A kind of electric power compensation switch board
CN107949241A (en) * 2017-11-16 2018-04-20 江门市信通通信工程有限公司 A kind of electric power equipment cabinet with heat sink
CN107885252A (en) * 2017-11-16 2018-04-06 江门市信通通信工程有限公司 A kind of electric power compensation control device of built-in radiator
CN110779198B (en) * 2019-11-25 2021-06-15 东莞市金鸿盛电器有限公司 Moisture-keeping type air conditioner heat exchanger

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CN103808180A (en) * 2014-02-18 2014-05-21 无锡宏盛换热器制造股份有限公司 Heat pipe cooling device
CN105135541A (en) * 2015-08-21 2015-12-09 国网上海市电力公司 Heat exchange method suitable for capacitor and electric reactor chambers

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CN1167249A (en) * 1996-03-29 1997-12-10 株式会社电装 Cooling device by use of boiling and condensing refrigerant
CN101715537A (en) * 2007-05-01 2010-05-26 力博特公司 Improved heat exchanger for use in precision cooling systems
CN201503231U (en) * 2009-07-31 2010-06-09 苏州市沧浪热能设备有限公司 Compact separation type heat pipe exchanger
CN101819000A (en) * 2010-04-23 2010-09-01 南京工业大学 Split phase change heat exchanger
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