CN105680099B - A kind of cylindrical battery back welding slot rolling all-in-one machine - Google Patents
A kind of cylindrical battery back welding slot rolling all-in-one machine Download PDFInfo
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- CN105680099B CN105680099B CN201610155984.XA CN201610155984A CN105680099B CN 105680099 B CN105680099 B CN 105680099B CN 201610155984 A CN201610155984 A CN 201610155984A CN 105680099 B CN105680099 B CN 105680099B
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- Prior art keywords
- cylinder
- product
- slot rolling
- back welding
- welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Coating Apparatus (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of cylindrical battery back welding slot rolling all-in-one machines, including organic frame, frame upper end is successively installed with feed mechanism from right to left, back welding mechanism, chain transminssion mechanism, viscous needle releasing mechanism, pull out capillary mechanism, welding NG/ does not pull out capillary output mechanism, tab alignment mechanism, testing agency, Chong Zhuan insulating trip mechanism, tab bends detection, product output mechanism, cutting agency, slot rolling mechanism, glue applying mechanism and discharging material path, the feed mechanism, back welding mechanism and viscous needle releasing mechanism to discharging material path are double-station layout and the both sides for being successively symmetrically distributed in the chain transminssion mechanism.The advantages of present invention has novel design, and high production efficiency, production cost is low, and small in size, compact-sized, occupied area is few, stable, easy to maintain, is conducive to wide popularization and application.
Description
Technical field
The present invention relates to battery production equipment technical field more particularly to a kind of cylindrical battery back welding slot rolling all-in-one machines.
Background technique
In existing lithium electric equipment, back welding slot rolling all-in-one machine does not break through traditional rotary-disk type structure, there is a set of rotating disc type, two sets
Rotating disc type and three sets of rotating disc types cause its peripheral structure complicated, and debugging and maintenance is difficult, and maintenance is inconvenient, and production capacity is lower.
Summary of the invention
The purpose of the present invention is to solve the shortcomings of the prior art and a kind of cylindrical battery back welding slot rolling all-in-one machine is provided,
The cylindrical battery back welding slot rolling machine is novel, and high production efficiency, production cost is low, small in size, compact-sized, land occupation
Area is few, stable, easy to maintain, is conducive to wide popularization and application.
In order to achieve the above objectives, the present invention is achieved through the following technical solutions.
A kind of cylindrical battery back welding slot rolling all-in-one machine, including organic frame, frame upper end are successively installed with from right to left
Material mechanism, back welding mechanism, chain transminssion mechanism, viscous needle releasing mechanism, pull out capillary mechanism, welding NG/ does not pull out capillary output mechanism,
Tab alignment mechanism, testing agency, Chong Zhuan insulating trip mechanism, tab bend detection, product output mechanism, cutting agency, slot rolling
Mechanism, glue applying mechanism and discharging material path, the feed mechanism, back welding mechanism and viscous needle releasing mechanism to discharging material path are duplex
Position is laid out and is successively symmetrically distributed in the both sides of the chain transminssion mechanism.
Wherein, the feed mechanism is assembly line or flared material-uploading style;The back welding mechanism includes that there are two double
Axis cylinder positioning product, while being installed with weld cylinder and welding head is driven to push capillary, the welding head passes through rotation hand
The pressure size of wheel adjustment spring.
Wherein, the chain transminssion mechanism is installed in the rack in horizontally disposed, and the chain transminssion mechanism includes
There is the product jig being fixed on chain, the chain is driven by sprocket wheel and stepper motor;The viscous needle releasing mechanism includes
Have by thin cylinder drive and to a pair of of auxiliary wheel and a driving wheel that product is positioned, the driving wheel is installed with rotation
The motor of product.
Wherein, the capillary mechanism of pulling out is installed with clamping jaw cylinder, pulls out needle cylinder and transverse cylinder;The welding NG/ is not pulled out
Capillary output mechanism is installed with failure welding product and does not pull out the product of capillary and release the cylinder of the chain transminssion mechanism.
Wherein, the tab alignment mechanism is installed with one group of idler wheel that is being positioned to product and being driven by the cylinder, rolling
Wheel is installed with the stepper motor for driving product rotation;The testing agency includes a clamping jaw cylinder, mini cylinder and positioning gas
Cylinder, mini cylinder are installed with the linear slide rail for making track.
Wherein, Chong Zhuan insulating trip mechanism includes to draw material device, material retractable device and insulating trip die set, draws material
Device is installed with one group of idler wheel driven by stepper motors, and the pressure between idler wheel can be adjusted by the spring that both ends are installed with, absolutely
Embolium die set is installed with the one group of formed punch and stamping knife driven by a thin cylinder;The tab bends detection and is installed with to production
A pair that the tab of product is detected penetrates optical fiber.
Wherein, the product output mechanism, which is installed with, is discharged the chain transminssion mechanism for bad products and by mini cylinder
The magnetic block of drive;The cutting agency, which is installed with, is pushed into material path by the chain transminssion mechanism for non-defective unit by mini cylinder.
Wherein, the slot rolling mechanism is installed with is passed through by pusher cylinder, pushing adjustable cylinder and rotating electric machine, rotating electric machine
Rotating mechanism drives product rotation, and slot rolling mechanism is installed with the hobboing cutter for passing through cam driven by slot rolling motor;The glue applying mechanism
It is installed with and glue is clicked through into a self-control sucking pump that is in product and driving by thin cylinder.
The invention has the benefit that a kind of cylindrical battery back welding slot rolling all-in-one machine of the present invention, including it is organic
Frame, frame upper end are successively installed with feed mechanism from right to left, back welding mechanism, chain transminssion mechanism, viscous needle releasing mechanism, pull out weldering
Needle mechanism, welding NG/ do not pull out capillary output mechanism, tab alignment mechanism, testing agency, Chong Zhuan insulating trip mechanism, tab press-bending
Detection, product output mechanism, cutting agency, slot rolling mechanism, glue applying mechanism and discharging material path, the feed mechanism, back welding mechanism
And viscous needle releasing mechanism to discharging material path is that double-station is laid out and is successively symmetrically distributed in the two of the chain transminssion mechanism
Side.The present invention has novel design, and high production efficiency, production cost is low, and small in size, compact-sized, occupied area is few, and operation is steady
It is fixed, easy to maintain, the advantages of being conducive to wide popularization and application.
Detailed description of the invention
The present invention is further detailed below with attached drawing, but the embodiment in attached drawing is not constituted to this hair
Bright any restrictions.
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram at another visual angle of the present invention;
Fig. 3 is the structural schematic diagram of back welding mechanism of the present invention;
Fig. 4 is the structural schematic diagram of chain transminssion mechanism of the present invention;
Fig. 5 is the structural schematic diagram of the viscous needle releasing mechanism of the present invention;
Fig. 6 is the structural schematic diagram that the present invention pulls out capillary mechanism;
Fig. 7 is the structural schematic diagram that present invention welding NG/ does not pull out capillary output mechanism;
Fig. 8 is the structural schematic diagram of tab alignment mechanism of the present invention;
Fig. 9 is the structural schematic diagram of testing agency of the present invention;
Figure 10 is the structural schematic diagram of Chong Zhuan insulating trip of the present invention mechanism;
Figure 11 is the structural schematic diagram of product of the present invention output mechanism;
Figure 12 is the structural schematic diagram of cutting agency of the present invention;
Figure 13 is the structural schematic diagram of slot rolling mechanism of the present invention;
Figure 14 is the structural schematic diagram of glue applying mechanism of the present invention.
Specific embodiment
Below with reference to specific embodiment, the present invention will be described.
As shown in Figs. 1-2, a kind of cylindrical battery back welding slot rolling all-in-one machine, including organic frame 1,1 upper end of rack from the right side to
A left side is successively installed with feed mechanism 2, back welding mechanism 3, chain transminssion mechanism 4, viscous needle releasing mechanism 5, pulls out capillary mechanism 6, welding
NG/ do not pull out capillary output mechanism 7, tab alignment mechanism 8, testing agency 9, Chong Zhuan insulating trip mechanism 10, tab bend detection 11,
Product output mechanism 12, cutting agency 13, slot rolling mechanism 14, glue applying mechanism 15 and discharging material path 16, the feed mechanism 2, bottom
Welding mechanism 3 and viscous needle releasing mechanism 5, which are double-station layout to discharging material path 16 and are successively symmetrically distributed in the chain, to be passed
The both sides of motivation structure 4.
Further, the feed mechanism 2 is assembly line or flared material-uploading style;As shown in figure 3, the back welding machine
Structure 3 includes that there are two 31 positioning products of twin shaft cylinder, while being installed with weld cylinder 32 and welding head 33 is driven to push capillary, institute
The pressure size that welding head 33 adjusts spring 35 by rotation hand wheel 34 is stated, the back welding mechanism 3 is by two twin shaft cylinders 31
Positioning product, while driving welding head 33 to push capillary by weld cylinder 32, product is welded by welding machine discharge;Institute
Stating welding head 33 can adjust the pressure size of spring 35 by rotation hand wheel 34, reach raising welding quality by adjusting pressure
Purpose.
Further, described as shown in figure 4, the chain transminssion mechanism 4 is installed in the rack 1 in horizontally disposed
Chain transminssion mechanism 4 includes the product jig 40 being fixed on chain 41, and the chain 41 passes through sprocket wheel 42 and stepper motor
43 drive, and the product jig 40 is fixed on chain 41, and the chain 41 passes through sprocket wheel 42 under the drive of stepper motor 43, will
Product is successively transferred in the mechanism 5 to 13 position of mechanism;As shown in figure 5, the viscous needle releasing mechanism 5 include by
Thin cylinder 51 drive and to a pair of of auxiliary wheel 52 and a driving wheel 53 that product is positioned, the driving wheel 53 is installed with
The motor 54 for rotating product, achievees the purpose that product and capillary desoldering.
Further, as shown in fig. 6, the capillary mechanism 6 of pulling out is installed with clamping jaw cylinder 61, pulls out needle cylinder 62 and traversing gas
Cylinder 63 makees track by two groups of linear slide rails, achievees the purpose that pull out capillary;As shown in fig. 7, the welding NG/ does not pull out capillary
Output mechanism 7 is installed with failure welding product and does not pull out the product of capillary and release the cylinder 71 of the chain transminssion mechanism 4,
Achieve the purpose that remove defective products.
Further, the tab alignment mechanism 8 is installed with being positioned to product and is driven by cylinder 80 as shown in Figure 8
One group of dynamic idler wheel 81, idler wheel 81 are installed with the stepper motor 82 for driving product rotation, find product to penetrating optical fiber by one group
The position of tab;As shown in figure 9, the testing agency 9 includes a clamping jaw cylinder 91, mini cylinder 92 and positioning cylinder 93,
Mini cylinder 92 is installed with the linear slide rail 94 for making track, carries out tensile test to product, while by upper and lower copper-base to product
It is powered and carries out short-circuit test and discharge treatment.
Further, as shown in Figure 10, Chong Zhuan insulating trip mechanism 10 includes to draw material device 101, material retractable device
102 and insulating trip die set 103, draw material device 101 to be installed with the one group of idler wheel 106 driven by stepper motor 105, idler wheel
Pressure between 106 can be adjusted by the spring that both ends are installed with, and insulating trip die set 103 is installed with by a thin cylinder 107
Drive one group of formed punch 108 and stamping knife 109, further explanation, Chong Zhuan insulating trip mechanism 10 include draw material device 101,
Material retractable device 102 and insulating trip die set 103 form, and the drawing material device 101 is driven by stepper motor 105, pass through one
Idler wheel 106 is organized to drive Insulation Material band, the pressure between the idler wheel 106 can be adjusted by the spring 1061 at 106 both ends of idler wheel
Section, the insulating trip die set 103 contain a thin cylinder 107, drive one group of 108 He of formed punch by the thin cylinder 107
Stamping knife 109 is punched Insulation Material band;The tab bends detection 11 and is installed with a pair detected to the tab of product
Optical fiber is penetrated, the tab of product is detected.
Further, as shown in figure 11, the product output mechanism 12, which is installed with, is discharged the chain biography for bad products
Motivation structure 4 and the magnetic block 122 driven by mini cylinder 121;As shown in figure 12, the cutting agency 13 is installed with by mini gas
Non-defective unit is pushed into material path 132 by the chain transminssion mechanism 4 by cylinder 131, until the slot rolling mechanism 14.
Further, as shown in figure 13, the slot rolling mechanism 14 is installed with by pusher cylinder 141, pushes adjustable cylinder 142
And rotating electric machine 143, rotating electric machine 143 drive product rotation by rotating mechanism 144, slot rolling mechanism 14 is installed with by slot rolling electricity
Machine 145 passes through the hobboing cutter 147 that cam 146 drives, and the hobboing cutter 147 can adjust the hobboing cutter 147 by two groups of micrometers respectively
Height and depth of cut;Product rolling height can be adjusted by the adjustable cylinder 142;As shown in figure 14, the dispenser
Structure 15, which is installed with, clicks through a self-control sucking pump 152 that is in product and driving by thin cylinder 151 for glue.
It need to further explain, the operation principle of the present invention is that product, which is placed on the feed mechanism 2, carries out feeding
On, it sequentially enters the back welding mechanism 3 and is welded, then product is shifted onto the chain transminssion mechanism 4 and is positioned, then successively
It is transported in the viscous needle releasing mechanism 5 to do and eliminates capillary adhesion processing, until described pull out is extracted in product in capillary mechanism 6
Capillary, until doing defective products discharge on the NG output mechanism 7, non-defective unit continues on at the tab alignment mechanism 8 and does tab
Direction centering, until rosin joint and short-circuit detecting and electricity removing are done at the testing agency 9, until at Chong Zhuan insulating trip mechanism 10
Install insulating trip additional, whether there is or not detections until doing tab at tab press-bending detection 11, until doing at the product output mechanism 12 bad
The discharge of product, until non-defective unit is removed the chain transminssion mechanism 4 at blanking machine purchase 13, into the slot rolling mechanism 14 and point
Slot rolling and dispensing processing are done at gluing mechanism 15, are finally pushed into the discharging material path 16, in conclusion the present invention is novel in design,
High production efficiency, production cost is low, small in size, compact-sized, and occupied area is few, stable, easy to maintain, conducive to pushing away extensively
The advantages of wide application.
The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, according to the present invention
Thought, there will be changes in the specific implementation manner and application range, and the content of the present specification should not be construed as to the present invention
Limitation.
Claims (7)
1. a kind of cylindrical battery back welding slot rolling all-in-one machine, it is characterised in that: including organic frame (1), rack (1) upper end from the right side to
A left side is successively installed with feed mechanism (2), back welding mechanism (3), chain transminssion mechanism (4), viscous needle releasing mechanism (5), pulls out capillary machine
Structure (6), welding NG/ do not pull out capillary output mechanism (7), tab alignment mechanism (8), testing agency (9), Chong Zhuan insulating trip mechanism
(10), tab bends detection (11), product output mechanism (12), cutting agency (13), slot rolling mechanism (14), glue applying mechanism (15)
And discharging material path (16), the feed mechanism (2), back welding mechanism (3) and viscous needle releasing mechanism (5) to discharging material path (16) are
Double-station is laid out and is successively symmetrically distributed in the both sides of the chain transminssion mechanism (4);
The tab alignment mechanism (8) is installed with one group of idler wheel (81) that is being positioned to product and being driven by cylinder (80),
Idler wheel (81) is installed with the stepper motor (82) for driving product rotation;The testing agency (9) includes one first clamping jaw cylinder
(91), the first mini cylinder (92) and positioning cylinder (93), the first mini cylinder (92) are installed with the linear slide rail for making track
(94).
2. a kind of cylindrical battery back welding slot rolling all-in-one machine according to claim 1, it is characterised in that: the feed mechanism
It (2) is assembly line or flared material-uploading style;The back welding mechanism (3) twin shaft cylinder (31) positioning product including there are two,
Being installed with weld cylinder (32) simultaneously drives welding head (33) to push capillary, and the welding head (33) passes through rotation hand wheel
(34) pressure size of spring (35) is adjusted.
3. a kind of cylindrical battery back welding slot rolling all-in-one machine according to claim 1, it is characterised in that: the chain drive
Mechanism (4) is installed on the rack (1) in horizontally disposed, and the chain transminssion mechanism (4) includes to be fixed on chain (41)
On product jig (40), the chain (41) driven by sprocket wheel (42) and stepper motor (43);The viscous needle releasing mechanism
It (5) include being driven by thin cylinder (51) and to a pair of of auxiliary wheel (52) and a driving wheel (53) that product is positioned,
The driving wheel (53) is installed with the motor (54) of rotation product.
4. a kind of cylindrical battery back welding slot rolling all-in-one machine according to claim 1, it is characterised in that: described to pull out capillary machine
Structure (6) is installed with the second clamping jaw cylinder (61), pulls out needle cylinder (62) and transverse cylinder (63);The welding NG/ does not pull out capillary row
Mechanism (7) is installed with the cylinder by failure welding product and the product release chain transminssion mechanism (4) for not pulling out capillary out
(71).
5. a kind of cylindrical battery back welding slot rolling all-in-one machine according to claim 1, it is characterised in that: the punching dress insulation
Piece mechanism (10) includes to draw material device (101), material retractable device (102) and insulating trip die set (103), draws material device
(101) it is installed with the one group of idler wheel (106) driven by stepper motor (105), the pressure between idler wheel (106) can be installed by both ends
Some springs are adjusted, and insulating trip die set (103) is installed with the one group of formed punch driven by one first thin cylinder (107)
(108) and stamping knife (109);The tab press-bending detection (11) is installed with a pair detected to the tab of product and penetrates optical fiber.
6. a kind of cylindrical battery back welding slot rolling all-in-one machine according to claim 1, it is characterised in that: the product discharge
Mechanism (12) is installed with the magnetic that bad products are discharged the chain transminssion mechanism (4) and are driven by the second mini cylinder (121)
Suction block (122);The cutting agency (13) is installed with non-defective unit by the mini cylinder of third (131) by the chain transminssion mechanism
(4) material path (132) are pushed into.
7. a kind of cylindrical battery back welding slot rolling all-in-one machine according to claim 1, it is characterised in that: the slot rolling mechanism
(14) it is installed with and is passed through by pusher cylinder (141), pushing adjustable cylinder (142) and rotating electric machine (143), rotating electric machine (143)
Rotating mechanism (144) drives product rotation, and slot rolling mechanism (14), which is installed with, to be driven by slot rolling motor (145) by cam (146)
Hobboing cutter (147);The glue applying mechanism (15) is installed with to be clicked through glue in product and passes through the second thin cylinder (151) band
A dynamic self-control sucking pump (152).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610155984.XA CN105680099B (en) | 2016-03-17 | 2016-03-17 | A kind of cylindrical battery back welding slot rolling all-in-one machine |
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CN201610155984.XA CN105680099B (en) | 2016-03-17 | 2016-03-17 | A kind of cylindrical battery back welding slot rolling all-in-one machine |
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CN105680099A CN105680099A (en) | 2016-06-15 |
CN105680099B true CN105680099B (en) | 2019-04-16 |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107154508B (en) * | 2017-03-31 | 2019-07-23 | 惠州金源精密自动化设备有限公司 | A kind of battery core slot rolling device |
CN107658491B (en) * | 2017-09-29 | 2020-04-07 | 惠州市鑫能自动化设备有限公司 | High-speed welding bottom rolling groove production device |
CN107863481A (en) * | 2017-10-17 | 2018-03-30 | 东莞市创明电池技术有限公司 | Cylindrical battery negative electrode lug back welding validity check method and device |
CN109174686B (en) * | 2018-08-25 | 2020-07-24 | 惠州市成泰自动化科技有限公司 | Battery roller slot short circuit detection and sorting automation all-in-one machine |
CN117754126B (en) * | 2023-12-25 | 2024-07-02 | 深圳凯程达智能装备有限公司 | Novel automatic production equipment for batteries |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN203895561U (en) * | 2014-05-29 | 2014-10-22 | 黄海荣 | Battery manufacture procedure integrated machine |
CN204375851U (en) * | 2015-03-04 | 2015-06-03 | 惠州市龙海科技有限公司 | A kind of cylindrical battery assembling all-in-one |
CN205543109U (en) * | 2016-03-17 | 2016-08-31 | 东莞市优睿特自动化设备有限公司 | Cylinder type battery back welding slot rolling all -in -one |
-
2016
- 2016-03-17 CN CN201610155984.XA patent/CN105680099B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203895561U (en) * | 2014-05-29 | 2014-10-22 | 黄海荣 | Battery manufacture procedure integrated machine |
CN204375851U (en) * | 2015-03-04 | 2015-06-03 | 惠州市龙海科技有限公司 | A kind of cylindrical battery assembling all-in-one |
CN205543109U (en) * | 2016-03-17 | 2016-08-31 | 东莞市优睿特自动化设备有限公司 | Cylinder type battery back welding slot rolling all -in -one |
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