CN205551729U - Weld and take feed mechanism and stringer - Google Patents
Weld and take feed mechanism and stringer Download PDFInfo
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- CN205551729U CN205551729U CN201620204063.3U CN201620204063U CN205551729U CN 205551729 U CN205551729 U CN 205551729U CN 201620204063 U CN201620204063 U CN 201620204063U CN 205551729 U CN205551729 U CN 205551729U
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Abstract
本实用新型公开了一种焊带送进机构及串焊机,该焊带送进机构包括:移动架,所述移动架可移动地设置于焊带裁切台上,且所述移动架连接有送进驱动装置,所述送进驱动装置驱动所述移动架沿焊带裁切台往复移动;压紧组件,所述压紧组件设置于所述移动架上,待裁切的焊带通过压紧组件压紧于所述移动架上。上述焊带送进机构及串焊机在焊带裁切机构前工位增设焊带送进机构,待裁切的焊带压紧于移动架上,并通过移动架实现焊带的送进。不仅提高了焊带的裁切效率;而且焊带送进精度高,保证了串焊机的焊接质量。
The utility model discloses a welding belt feeding mechanism and a serial welding machine. The welding belt feeding mechanism comprises: a moving frame, which is movably arranged on a welding belt cutting platform, and the moving frame is connected to There is a feeding drive device, which drives the moving frame to reciprocate along the ribbon cutting table; a pressing assembly, the pressing assembly is arranged on the moving frame, and the welding ribbon to be cut passes through The pressing assembly is pressed on the moving frame. The above-mentioned ribbon feeding mechanism and the stringer welder add a ribbon feeding mechanism at the front station of the ribbon cutting mechanism, and the ribbon to be cut is pressed tightly on the moving frame, and the feeding of the ribbon is realized through the moving frame. Not only the cutting efficiency of the welding strip is improved; the feeding precision of the welding strip is high, which ensures the welding quality of the stringer.
Description
技术领域technical field
本实用新型涉及属于太阳能电池片焊接技术,尤其是涉及一种用于串焊机的焊带送进机构及串焊机。The utility model relates to the welding technology of solar cells, in particular to a welding strip feeding mechanism and a stringer for a stringer.
背景技术Background technique
为了生产太阳能电池组件,比如,安装于楼顶用于太阳能发电,通常数个带有互联片的太阳能电池以串联的方式连接。相邻太阳能电池的互联片与互联片之间通过焊带或焊带段方式各自连接。通常焊带是镀锡铜,通过一个或多个焊接点与互联片相连。一个太阳能电池可能有多个互联片,以一个至三个最多,需要等量的焊带段来形成串联组。加工这种太阳能电池串联组的机构叫做串焊机。In order to produce solar cell modules, for example, to be installed on roofs for solar power generation, usually several solar cells with interconnected tabs are connected in series. The interconnection sheets of adjacent solar cells are connected to each other by means of welding strips or sections of welding strips. Usually the ribbon is tinned copper and is connected to the interconnect by one or more solder joints. A solar cell may have multiple interconnects, one to three at most, requiring an equal number of ribbon segments to form a series connection. The mechanism for processing this series of solar cells is called a stringer.
用于将太阳能电池串连起来的串焊机通常包含一个送料台,用于输送太阳能电池和连续不断的焊带条。焊带条通常从一个焊带卷上连续不断卷出,焊带卷也被固定在送料台上。每个太阳能电池上的每根互联片都对应一条连续的焊带条。焊带在连续卷出之后,被输送到一个裁切台,在此被分割成一段段的焊带段。目前现有的用于串焊机的焊带裁切机构一般包括焊带剪切机构和夹抓机构,焊带剪切机构设置于夹抓机构的前工位,夹抓机构夹取焊带并移动一定距离后,由焊带剪切机构对焊带进行剪切。这种形式的焊带裁切机构在具体的应用过程中存在如下缺点:Stringers used to string solar cells together typically include a feed table for feeding the solar cells and the continuous strip of ribbon. Ribbon strips are usually continuously unwound from a ribbon reel, which is also fixed on a feeding table. Each interconnect tab on each solar cell corresponds to a continuous strip of solder ribbon. After the ribbon is continuously unwound, it is conveyed to a cutting station where it is divided into individual ribbon segments. At present, the existing ribbon cutting mechanism for stringers generally includes a ribbon shearing mechanism and a clamping mechanism. The ribbon shearing mechanism is arranged at the front station of the clamping mechanism. After moving a certain distance, the ribbon is cut by the ribbon shearing mechanism. This form of ribbon cutting mechanism has the following disadvantages in the specific application process:
1)焊带剪切机构的上、下刀要同时运动来完成对焊带的剪切,影响焊带裁切效率,同时造成焊带剪切机构结构复杂、成本高。1) The upper and lower knives of the ribbon shearing mechanism must move at the same time to complete the shearing of the ribbon, which affects the ribbon cutting efficiency, and at the same time causes the ribbon shearing mechanism to have a complex structure and high cost.
2)焊带的送进仅靠夹抓机构的牵引来实现,造成焊带的牵引行程较大,而且夹抓机构要在焊带剪切机构的上、下刀让位后进行夹抓,整体影响焊带裁切效率。2) The feeding of the welding ribbon is only realized by the traction of the clamping mechanism, resulting in a large pulling stroke of the welding ribbon, and the clamping mechanism must perform clamping after the upper and lower knives of the welding ribbon shearing mechanism give way, and the overall Affect the ribbon cutting efficiency.
3)焊带剪切机构的上、下刀对焊带剪切后,焊带头部易产生偏移,夹抓机构夹取后焊带整体位置产生偏移,造成后续焊带焊接位置的偏移,影响太阳能电池组件的焊接质量。3) After the upper and lower knives of the ribbon shearing mechanism cut the ribbon, the head of the ribbon is prone to offset, and the overall position of the ribbon is offset after the clamping mechanism clamps it, resulting in offset of the welding position of the subsequent ribbon , affecting the welding quality of solar cell modules.
实用新型内容Utility model content
本实用新型的目的之一在于提供一种焊带送进机构,其具有提高焊带裁切效率和焊带送进精度高的特点,以解决现有技术中用于串焊机的焊带裁切过程中存在的上述问题。One of the purposes of this utility model is to provide a ribbon feeding mechanism, which has the characteristics of improving the efficiency of ribbon cutting and high precision of ribbon feeding, so as to solve the problem of ribbon cutting used in stringer welding machines in the prior art. The above-mentioned problems in the cutting process.
本实用新型的另一目的在于提供一种串焊机,该串焊机具有焊带裁切效率高和焊带送进精度高的特点,以解决现有技术中串焊机在焊带裁切过程中存在的上述问题。Another object of this utility model is to provide a stringer, which has the characteristics of high ribbon cutting efficiency and high feeding precision, so as to solve the problem of the stringer in the prior art. the above-mentioned problems in the process.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种焊带送进机构,其位于串焊机的焊带裁切机构的前工位,包括:A ribbon feeding mechanism, which is located at the front station of the ribbon cutting mechanism of the stringer, comprising:
移动架,所述移动架可移动地设置于焊带裁切台上,且所述移动架连接有送进驱动装置,所述送进驱动装置驱动所述移动架沿焊带裁切台往复移动;A moving frame, the moving frame is movably arranged on the ribbon cutting table, and the moving frame is connected with a feeding drive device, and the feeding driving device drives the moving frame to reciprocate along the ribbon cutting table ;
压紧组件,所述压紧组件设置于所述移动架上,待裁切的焊带通过压紧组件压紧于所述移动架上。A pressing assembly, the pressing assembly is arranged on the moving frame, and the welding ribbon to be cut is pressed on the moving frame by the pressing assembly.
特别地,所述压紧组件包括送进隔板、压紧驱动装置和压紧部件,所述送进隔板设置于所述移动架上,且其上放置待裁切的焊带,所述压紧驱动装置驱动压紧部件将所述待裁切的焊带压紧。In particular, the pressing assembly includes a feeding partition, a pressing driving device and a pressing part, the feeding partition is arranged on the moving frame, and the welding ribbon to be cut is placed on it, and the The pressing driving device drives the pressing part to press the welding ribbon to be cut.
特别地,所述移动架与所述焊带裁切台之间设置有导向组件,所述导向组件采用直线导轨或导向柱的任一种导向结构。In particular, a guide assembly is provided between the moving frame and the ribbon cutting station, and the guide assembly adopts any guide structure of a linear guide rail or a guide column.
特别地,所述移动架包括竖直设置且平行间隔布置的两块支撑板,所述两块支撑板的顶部设置有上连接板,底部设置有下连接板,所述送进隔板设置于所述两块支撑板之间,所述送进驱动装置的驱动端连接于所述下连接板上。In particular, the moving frame includes two support plates arranged vertically and arranged in parallel at intervals, the top of the two support plates is provided with an upper connecting plate, and the bottom is provided with a lower connecting plate, and the feeding partition is arranged at Between the two supporting plates, the driving end of the feeding drive device is connected to the lower connecting plate.
特别地,所述送进隔板固定于所述两块支撑板之间,所述上连接板下方对应送进隔板设置有压紧驱动装置,所述压紧驱动装置的驱动端连接压紧部件。In particular, the feeding partition is fixed between the two supporting plates, and a pressing driving device is provided corresponding to the feeding partition below the upper connecting plate, and the driving end of the pressing driving device is connected to the pressing device. part.
特别地,所述送进隔板可沿支撑板上下移动地设置于所述两块支撑板之间,所述送进隔板连接压紧驱动装置,所述压紧部件对应所述送进隔板设置于所述上连接板的底部。In particular, the feed partition is arranged between the two support plates so as to move up and down along the support plate, the feed partition is connected to a pressing driving device, and the pressing part corresponds to the feeding partition. The plate is arranged on the bottom of the upper connecting plate.
特别地,所述送进驱动装置为送进驱动气缸,所述送进驱动气缸通过气缸安装支架设置于焊带裁切台上,且其驱动端连接于所述下连接板上,所述气缸安装支架的两侧对应安装有两个缓冲器。In particular, the feed drive device is a feed drive cylinder, the feed drive cylinder is set on the ribbon cutting table through the cylinder mounting bracket, and its drive end is connected to the lower connecting plate, the cylinder Two buffers are correspondingly installed on both sides of the mounting bracket.
特别地,所述两块支撑板上对应开设有第一安装孔,所述送进隔板通过第一安装孔固定于所述两块支撑板之间,所述上连接板上开设有第二安装孔,所述压紧驱动装置通过第二安装孔固定于所述上连接板上。In particular, first installation holes are correspondingly opened on the two support plates, the feeding partition is fixed between the two support plates through the first installation holes, and second installation holes are opened on the upper connecting plate. installation holes, the pressing drive device is fixed on the upper connecting plate through the second installation holes.
特别地,所述送进隔板与两块支撑板之间通过导轨和导向槽的配合进行可上下移动的连接。In particular, the feeding partition and the two supporting plates are connected up and down through the cooperation of the guide rail and the guide groove.
一种串焊机,其中,该串焊机包括所述焊带送进机构。A stringer, wherein the stringer includes the ribbon feeding mechanism.
本实用新型的有益效果为,与现有技术相比本实用新型在串焊机的焊带裁切机构前工位增设焊带送进机构,待裁切的焊带压紧于移动架上,并通过移动架实现焊带的送进,具有以下优点:The beneficial effect of the utility model is that, compared with the prior art, the utility model adds a ribbon feeding mechanism at the front station of the ribbon cutting mechanism of the stringer, and the ribbon to be cut is pressed tightly on the moving frame. And the feeding of the welding strip is realized through the moving frame, which has the following advantages:
1)大大减少了后工位中夹抓机构的焊带牵引行程,提高了焊带的裁切效率;1) It greatly reduces the ribbon pulling stroke of the clamping mechanism in the rear station, and improves the cutting efficiency of the ribbon;
2)因焊带被夹紧于移动架上,故后工位中的焊带剪切机构只需上刀移动,就可实现对焊带的可靠剪切,减少了切刀的行程,提高了剪切效率,同时可简化焊带剪切机构的结构,降低焊带剪切机构的制造成本,提高焊带剪切机构的运行可靠性;2) Because the welding strip is clamped on the moving frame, the welding strip cutting mechanism in the rear station only needs to move the upper knife to realize reliable cutting of the welding strip, which reduces the stroke of the cutting knife and improves the The shearing efficiency is improved, and the structure of the ribbon shearing mechanism can be simplified, the manufacturing cost of the ribbon shearing mechanism can be reduced, and the operation reliability of the ribbon shearing mechanism can be improved;
3)因焊带被夹紧于移动架上,故后工位中的焊带剪切机构在剪切过程中,焊带头部很少产生偏移,焊带送进精度高,保证了串焊机的焊接质量。3) Because the ribbon is clamped on the moving frame, the ribbon shearing mechanism in the rear station rarely shifts the head of the ribbon during the shearing process, and the ribbon feeding accuracy is high, ensuring string welding Machine welding quality.
附图说明Description of drawings
图1是本实用新型具体实施方式1提供的焊带送进机构的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a welding ribbon feeding mechanism provided in Embodiment 1 of the present utility model;
图2是本实用新型具体实施方式1提供的焊带送进机构的正视图;Fig. 2 is a front view of the ribbon feeding mechanism provided by Embodiment 1 of the utility model;
图3是本实用新型具体实施方式1提供的焊带送进机构的侧视图;Fig. 3 is a side view of the welding ribbon feeding mechanism provided by Embodiment 1 of the utility model;
图4是本实用新型具体实施方式1提供的焊带送进机构的俯视图;Fig. 4 is a top view of the ribbon feeding mechanism provided in Embodiment 1 of the present utility model;
图5是本实用新型具体实施方式1提供的焊带送进机构的装配示意图。Fig. 5 is an assembly schematic diagram of the ribbon feeding mechanism provided in Embodiment 1 of the present invention.
图中:In the picture:
1、移动架;10、支撑板;11、上连接板;12、下连接板;13、第一安装孔;14、滑块;15、第二安装孔;2、送进隔板;3、压紧驱动气缸;30、气缸压头;31、气缸压块;4、送进驱动气缸;40、气缸安装支架;41、缓冲器;5、焊带裁切机构;6、夹抓机构;7、导轨。1. Mobile frame; 10. Support plate; 11. Upper connecting plate; 12. Lower connecting plate; 13. First mounting hole; 14. Slider; 15. Second mounting hole; 2. Feed partition; 3. Compression drive cylinder; 30. Cylinder pressure head; 31. Cylinder briquetting block; 4. Feeding drive cylinder; 40. Cylinder mounting bracket; 41. Buffer; 5. Ribbon cutting mechanism; 6. Clamping mechanism; 7 ,guide.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
请参阅图1至图5所示,一种用于串焊机的焊带送进机构包括移动架1、送进隔板2、若干个压紧驱动气缸3和一个送进驱动气缸4,所述移动架1包括竖直设置且平行间隔布置的两块支撑板10,所述两块支撑板10的顶部设置有上连接板11,底部设置有下连接板12,所述两块支撑板10上对应开设有若干个长条形的第一安装孔13,所述送进隔板2通过第一安装孔13固定于所述两块支撑板10之间,所述送进驱动气缸4通过气缸安装支架40固定于焊带裁切台,所述送进驱动气缸4的驱动端连接于所述下连接板12的中部,所述气缸安装支架40上于所述送进驱动气缸4的驱动端的两侧对称设置有两个缓冲器41。通过缓冲器41来控制送进驱动气缸4的驱动速度,同时缓冲器41还具有限位以及调节行程距离的作用。所述下连接板12底部的两端均安装有一滑块14,配合所述滑块14于焊带裁切台上平行间隔设置有两根导轨7,所述移动架1通过滑块14可移动地安装于焊带裁切台上的两根导轨7上,且所述移动架1位于焊带裁切机构5的前工位上,所述焊带裁切机构5的后工位设置有夹抓机构6。Please refer to Figures 1 to 5, a ribbon feeding mechanism for a stringer includes a moving frame 1, a feeding partition 2, several pressing driving cylinders 3 and a feeding driving cylinder 4, the Said mobile frame 1 comprises two supporting plates 10 arranged vertically and arranged in parallel and at intervals. The top of said two supporting plates 10 is provided with an upper connecting plate 11, and the bottom is provided with a lower connecting plate 12. The two supporting plates 10 There are several elongated first mounting holes 13 correspondingly opened on the top, and the feeding partition 2 is fixed between the two support plates 10 through the first mounting holes 13, and the feeding driving cylinder 4 is passed through the cylinder The mounting bracket 40 is fixed on the welding strip cutting table, the driving end of the feeding driving cylinder 4 is connected to the middle part of the lower connecting plate 12, and the cylinder mounting bracket 40 is fixed on the driving end of the feeding driving cylinder 4. Two buffers 41 are arranged symmetrically on both sides. The driving speed of the feeding drive cylinder 4 is controlled by the buffer 41 , and the buffer 41 also has the function of limiting and adjusting the stroke distance. Both ends of the bottom of the lower connecting plate 12 are equipped with a slide block 14, and two guide rails 7 are arranged at parallel intervals on the welding strip cutting table in cooperation with the slide block 14, and the moving frame 1 is movable by the slide block 14. It is installed on the two guide rails 7 on the ribbon cutting platform, and the mobile frame 1 is located on the front station of the ribbon cutting mechanism 5, and the rear station of the ribbon cutting mechanism 5 is provided with a clip Grab mechanism6.
所述送进隔板2上用于放置待待裁切的焊带,所述上连接板11上开设有若干个长条形的第二安装孔15,所述若干个压紧驱动气缸3通过第二安装孔15并列固定于所述上连接板11上,每个压紧驱动气缸3的驱动端设置有气缸压头30,所述气缸压头30的端部设置气缸压块31,且所述气缸压头30的设置个数对应待裁切的焊带上焊线根数设置。The feeding partition 2 is used to place the welding strips to be cut, and the upper connecting plate 11 is provided with several elongated second installation holes 15, and the several pressing and driving cylinders 3 pass through The second mounting holes 15 are fixed side by side on the upper connecting plate 11, and the driving end of each pressing driving cylinder 3 is provided with a cylinder head 30, and the end of the cylinder head 30 is provided with a cylinder pressure block 31, and the The number of cylinder heads 30 set corresponds to the number of welding wires on the welding strip to be cut.
上述焊带送进机构的具体送进过程为:The specific feeding process of the above-mentioned ribbon feeding mechanism is:
1)将待裁切的焊带设置于移动架1上,压紧驱动气缸3驱动将待裁切的焊带压紧于送进隔板2上,送进驱动气缸4驱动移动架1由初始状态向靠近焊带剪切机构5方向移动;最终将待裁切的焊带送进至焊带剪切机构5附近;1) Set the welding ribbon to be cut on the moving frame 1, press the driving cylinder 3 to press the welding ribbon to be cut on the feeding partition 2, and the feeding driving cylinder 4 drives the moving frame 1 from the initial The state moves towards the direction close to the ribbon shearing mechanism 5; finally, the ribbon to be cut is sent to the vicinity of the ribbon shearing mechanism 5;
2)压紧驱动气缸3回位,松开对待裁切的焊带压紧,送进驱动气缸4驱动移动架1向远离焊带剪切机构方向移动至初始状态,夹抓机构6夹住待裁切的焊带;2) Press the driving cylinder 3 back to its position, loosen the compression of the ribbon to be cut, and send it into the driving cylinder 4 to drive the moving frame 1 to move away from the ribbon shearing mechanism to the initial state, and the clamping mechanism 6 clamps the ribbon to be cut. cut ribbon;
3)最后,由焊带剪切机构5对待裁切的焊带进行剪切即可。3) Finally, the welding strip to be cut can be cut by the welding strip cutting mechanism 5 .
当然,送进隔板2的具体设置还可采用如下形式:Of course, the specific setting of feeding partition 2 can also adopt the following forms:
所述送进隔板2通过导轨和导向槽的配合可沿支撑板10上下移动地设置于所述两块支撑板10之间,所述送进隔板2上连接压紧驱动气缸3,所述气缸压块31对应送进隔板2设置于所述上连接板11的底部。The feeding partition 2 can be arranged between the two supporting plates 10 so as to move up and down along the supporting board 10 through the cooperation of the guide rail and the guide groove. The feeding partition 2 is connected with a compression drive cylinder 3, so The cylinder pressing block 31 is arranged on the bottom of the upper connecting plate 11 corresponding to the feeding partition plate 2 .
所述压紧驱动气缸3可采用单个,所述气缸压头30也设置为单个,只需压紧驱动气缸3通过气缸压头30压紧待裁切的焊带即可。The pressing driving cylinder 3 can be single, and the cylinder head 30 is also set to be single. It is only necessary to press the pressing driving cylinder 3 through the cylinder head 30 to compress the welding strip to be cut.
以上实施例只是阐述了本实用新型的基本原理和特性,本实用新型不受上述事例限制,在不脱离本实用新型精神和范围的前提下,本实用新型还有各种变化和改变,这些变化和改变都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above embodiments have only set forth the basic principles and characteristics of the present utility model, and the present utility model is not limited by the above examples. Under the premise of not departing from the spirit and scope of the present utility model, the present utility model also has various changes and changes. These changes All changes and modifications fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620204063.3U CN205551729U (en) | 2016-03-16 | 2016-03-16 | Weld and take feed mechanism and stringer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620204063.3U CN205551729U (en) | 2016-03-16 | 2016-03-16 | Weld and take feed mechanism and stringer |
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| CN205551729U true CN205551729U (en) | 2016-09-07 |
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| CN201620204063.3U Expired - Lifetime CN205551729U (en) | 2016-03-16 | 2016-03-16 | Weld and take feed mechanism and stringer |
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| CN (1) | CN205551729U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598549A (en) * | 2016-03-16 | 2016-05-25 | 无锡奥特维科技股份有限公司 | Welding-strip feeding mechanism and method and string welding machine |
| CN111266688A (en) * | 2020-03-20 | 2020-06-12 | 武汉三工光电设备制造有限公司 | Ribbon processing device and solar cell wafer welding machine |
| CN113909620A (en) * | 2021-09-28 | 2022-01-11 | 特亿智能科技(苏州)有限公司 | Welding strip feeding system for series welding machine |
-
2016
- 2016-03-16 CN CN201620204063.3U patent/CN205551729U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598549A (en) * | 2016-03-16 | 2016-05-25 | 无锡奥特维科技股份有限公司 | Welding-strip feeding mechanism and method and string welding machine |
| CN105598549B (en) * | 2016-03-16 | 2018-06-19 | 无锡奥特维科技股份有限公司 | A kind of welding feed mechanism, feeding method and string welding machine |
| CN111266688A (en) * | 2020-03-20 | 2020-06-12 | 武汉三工光电设备制造有限公司 | Ribbon processing device and solar cell wafer welding machine |
| CN113909620A (en) * | 2021-09-28 | 2022-01-11 | 特亿智能科技(苏州)有限公司 | Welding strip feeding system for series welding machine |
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